Process mineralogy of fluorosilicate minerals in OK Tedi ores

The impact of fluorine in copper flotation was relatively unknown until the introduction of skarn ores in the Ok Tedi concentrator. Fluorine in the copper concentrates reports to the gas phase during the smelting stage and forms a corrosive H2SO4-HCl-HF acid brine mixture which must be neutralised. This work was aimed at studying the mineralogy of the fluorosilicate minerals contained in the various oretypes present in the Ok Tedi porphyry copper deposit. The electron microprobe was used to analyse for fluorine and hence identify the fluorosilicate minerals in each oretype. This study revealed talc, phlogopite, biotite, clays, amphiboles, fluoroapatite and titanite to be the sources of fluorine in the orebody. Laboratory and plant investigations were conducted to study the flotation response of these minerals. Chemical assaying of the products of these tests was done to determine the bulk assay of fluorine, Using Rietveld analysis, quantitative estimates of the fluorosilicate minerals in these products were generated. Marrying of the bulk assay with the respective mineralogical assay enabled the understanding of the flotation behavior of fluorine and it's associated mineralogy. Talc and phlogopite were found to be the causes of the fluorine problem at Ok Tedi. (C) 2001 Elsevier Science Ltd. All rights reserved.

Technological characterization of phosphate ore types from the Salitre Alkaline Complex, MG - Fosfertil Area

The present study was carried out on six different ore types from the Salitre Alkaline Complex aiming to determine their mineralogical composition and the major features that are relevant in the mineral processing. The P(2)O(5) grades vary from 9 to 25%. The slime content (-0, 020 mm) varies between 20 and 34% (w/w) and carries 17-22% of the P(2)O(5) content. The samples essentially consist of apatite, iron oxi-hydroxides, ilmenite, clay minerals, carbonate, quartz, pyroxene, perovskite, secondary phosphates and other minor accessory minerals. Below 0.21 mm, apatite essentially occurs in free particles showing a clean surface or a weak coating of it-on oxi-hydroxides; the highly covered apatite (not recoverable by flotation) varies from 6 to 9%. In the deslimed fraction (above 0.020 mm) more than 97% of the total phosphor content occurs as apatite; the estimated P 2 0 5 potential recovery in flotation concentration is over 90% (71-76% overall recovery).

Caracterización automatizada de texturas de menas mediante análisis digital de imagen para su aplicación geometalúrgica

La mineralogía de procesos se ha convertido en los últimos años en una herramienta indispensable dentro del ámbito minero-metalúrgico debido fundamentalmente a la emergencia de la Geometalurgia. Esta disciplina en auge, a través de la integración de datos geológicos, mineros y metalúrgicos, proporciona la información necesaria para que el circuito de concentración mineral pueda responder de manera rápida y eficaz a la variabilidad mineralógica inherente a la geología del yacimiento. Para la generación del modelo geometalúrgico, la mineralogía de procesos debe aportar datos cuantitativos sobre los rasgos mineralógicos influyentes en el comportamiento de los minerales y para ello se apoya en el uso de sistemas de análisis mineralógico automatizado. Estos sistemas son capaces de proporcionar gran cantidad de datos mineralógicos de manera rápida y precisa. Sin embargo, cuando se trata de la caracterización de la textura, el mineralogista debe recurrir a descripciones cualitativas basadas en la observación, ya que los sistemas actuales no ofrecen información textural automatizada. Esta tesis doctoral surge precisamente para proporcionar de manera sistemática información textural relevante para los procesos de concentración mineral. La tesis tiene como objetivo principal la identificación y caracterización del tipo de intercrecimiento que un determinado mineral presenta en las partículas minerales, e inicialmente se han tenido en cuenta los siete tipos de intercrecimiento considerados como los más relevantes bajo el punto de vista del comportamiento de las partículas minerales durante flotación, lixiviación y molienda. Para alcanzar este objetivo se ha desarrollado una metodología basada en el diseño y cálculo de una serie de índices numéricos, a los que se ha llamado índices mineralúrgicos, que cumplen una doble función: por un lado, cada índice aporta información relevante para caracterizar los principales rasgos mineralógicos que gobiernan el comportamiento de las partículas minerales a lo largo de los procesos de concentración y por otro lado, estos índices sirven como variables discriminantes para identificar el tipo de intercrecimiento mineral mediante la aplicación de Análisis Discriminante. Dentro del conjunto de índices propuestos en este trabajo, se han considerado algunos índices propuestos por otros autores para su aplicación tanto en el ámbito de la mineralogía como en otros ámbitos de la ciencia de materiales. Se trata del Índice de Contigüidad (Gurland, 1958), Índice de Intercrecimiento (Amstutz y Giger, 1972) e Índice de Coordinación (Jeulin, 1981), adaptados en este caso para el análisis de partículas minerales. El diseño de los índices se ha basado en los principios básicos de la Estereología y el análisis digital de imagen, y su cálculo se ha llevado a cabo aplicando el método de interceptos lineales mediante la programación en MATLAB de varias rutinas. Este método estereológico permite recoger una serie de medidas a partir de las que es posible calcular varios parámetros, tanto estereológicos como geométricos, que han servido de base para calcular los índices mineralúrgicos. Para evaluar la capacidad discriminatoria de los índices mineralúrgicos se han seleccionado 200 casos en los que se puede reconocer de manera clara alguno de los siete tipos de intercrecimiento considerados inicialmente en este trabajo. Para cada uno de estos casos se han calculado los índices mineralúrgicos y se ha aplicado Análisis Discriminante, obteniendo un porcentaje de acierto en la clasificación del 95%. Esta cifra indica que los índices propuestos son discriminadores fiables del tipo de intercrecimiento. Una vez probada la capacidad discriminatoria de los índices, la metodología desarrollada ha sido aplicada para caracterizar una muestra de un concentrado de cobre procedente de la mina Kansanshi (Zambia). Esta caracterización se ha llevado a cabo para obtener la distribución de calcopirita según su tipo de intercrecimiento. La utilidad de esta distribución ha sido analizada bajo diferentes puntos de vista y en todos ellos los índices mineralúrgicos aportan información valiosa para caracterizar el comportamiento mineralúrgico de las partículas minerales. Los resultados derivados tanto del Análisis Discriminante como de la caracterización del concentrado de Kansanshi muestran la fiabilidad, utilidad y versatilidad de la metodología desarrollada, por lo que su integración como herramienta rutinaria en los sistemas actuales de análisis mineralógico pondría a disposición del mineralurgista gran cantidad de información textural complementaria a la información ofrecida por las técnicas actuales de caracterización mineralógica. ABSTRACT Process mineralogy has become in the last decades an essential tool in the mining and metallurgical sphere, especially driven by the emergence of Geometallurgy. This emergent discipline provides required information to efficiently tailor the circuit performance to the mineralogical variability inherent to ore deposits. To contribute to the Geometallurgical model, process mineralogy must provide quantitative data about the main mineralogical features implied in the minerallurgical behaviour of minerals. To address this characterisation, process mineralogy relies on automated systems. These systems are capable of providing a large amount of data quickly and accurately. However, when it comes to the characterisation of texture, mineralogists need to turn to qualitative descriptions based on observation, due to the fact that current systems can not offer quantitative textural information in a routine way. Aiming at the automated characterisation of textural information, this doctoral thesis arises to provide textural information relevant for concentration processes in a systematic way. The main objective of the thesis is the automated identification and characterisation of intergrowth types in mineral particles. Initially, the seven intergrowth types most relevant for flotation, leaching and grinding are considered. To achieve this goal, a methodology has been developed based on the computation of a set of numerical indices, which have been called minerallurgical indices. These indices have been designed with two main purposes: on the one hand, each index provides information to characterise the main mineralogical features which determine particle behaviour during concentration processes and, on the other hand, these indices are used as discriminant variables for identifying the intergrowth type by Discriminant Analysis. Along with the indices developed in this work, three indices proposed by other authors belonging to different fields of materials science have been also considered after being adapted to the analysis of mineral particles. These indices are Contiguity Index (Gurland, 1958), Intergrowth Index (Amstutz and Giger, 1972) and Coordination Index (Jeulin, 1981). The design of minerallurgical indices is based on the fundamental principles of Stereology and Digital Image Analysis. Their computation has been carried out using the linear intercepts method, implemented by means of MATLAB programming. This stereological method provides a set of measurements to obtain several parameters, both stereological and geometric. Based on these parameters, minerallurgical indices have been computed. For the assessment of the discriminant capacity of the developed indices, 200 cases have been selected according to their internal structure, so that one of the seven intergrowth types initially considered in this work can be easily recognised in any of their constituents. Minerallurgical indices have been computed for each case and used as discriminant variables. After applying discriminant analysis, 95% of the cases were correctly classified. This result shows that the proposed indices are reliable identifiers of intergrowth type. Once the discriminant power of the indices has been assessed, the developed methodology has been applied to characterise a copper concentrate sample from the Kansanshi copper mine (Zambia). This characterisation has been carried out to quantify the distribution of chalcopyrite with respect to intergrowth types. Different examples of the application of this distribution have been given to test the usefulness of the method. In all of them, the proposed indices provide valuable information to characterise the minerallurgical behaviour of mineral particles. Results derived from both Discriminant Analysis and the characterisation of the Kansanshi concentrate show the reliability, usefulness and versatility of the developed methodology. Therefore, its integration as a routine tool in current systems of automated mineralogical analysis should make available for minerallurgists a great deal of complementary information to treat the ore more efficiently.

New perspectives on quantitative textural analysis

Process mineralogy provides the mineralogical information required by geometallurgists to address the inherent variation of geological data. The successful benefitiation of ores mostly depends on the ability of mineral processing to be efficiently adapted to the ore characteristics, being liberation one of the most relevant mineralogical parameters. The liberation characteristics of ores are intimately related to mineral texture. Therefore, the characterization of liberation necessarily requieres the identification and quantification of those textural features with a major bearing on mineral liberation. From this point of view grain size, bonding between mineral grains and intergrowth types are considered as the most influential textural attributes. While the quantification of grain size is a usual output of automated current technologies, information about grain boundaries and intergrowth types is usually descriptive and difficult to quantify to be included in the geometallurgical model. Aiming at the systematic and quantitative analysis of the intergrowth type within mineral particles, a new methodology based on digital image analysis has been developed. In this work, the ability of this methodology to achieve a more complete characterization of liberation is explored by the analysis of chalcopyrite in the rougher concentrate of the Kansanshi copper-gold mine (Zambia). Results obtained show that the method provides valuable textural information to achieve a better understanding of mineral behaviour during concentration processes. The potential of this method is enhanced by the fact that it provides data unavailable by current technologies. This opens up new perspectives on the quantitative analysis of mineral processing performance based on textural attributes.

Caracterização tecnológica de minérios auríferos por análise automatizada de imagens obtidas por microscopia eletrônica de varredura.

O ouro, assim como outros bens minerais, é uma commodity, ou seja, um produto não diferenciado, com preço determinado pelo mercado internacional, sem a interferência de seus produtores. Diante desse cenário, associado à exaustão dos depósitos minerais de maiores teores, as mineradoras vêm buscando melhores formas de aproveitamento de matérias-primas minerais mais complexas quanto à extração e ao beneficiamento. Os retornos financeiros são obtidos no estrito controle da produção com redução de custos e mitigação de perdas nas operações unitárias. A caracterização tecnológica está inserida como uma abordagem multidisciplinar e fundamental para o melhor aproveitamento dos bens minerais. Possibilita um maior conhecimento do minério e das associações minerais presentes, que auxiliará no desenvolvimento das alternativas de explotação e na otimização do processo em funcionamento. Dentre os procedimentos de caracterização das associações minerais mais acurados citam-se os sistemas automatizados de análise de imagens adquiridas por microscopia eletrônica de varredura. Permitem a avaliação qualitativa ou quantitativa de grande número de partículas quanto à composição química e mineral, partição de elementos nos minerais presentes, formas de associações e liberação entre os minerais. Este estudo se concentra na caracterização de quatro amostras mineralizadas a ouro, de diferentes regiões do Brasil, pela análise automatizada de imagens e por métodos laboratoriais de separações minerais e extração hidrometalúrgica do ouro. A combinação de procedimentos laboratoriais com a análise de imagens permitiu confrontar os resultados das recuperações potenciais, fornecendo subsídios para abordagens de processo, para obtenção da máxima recuperação do ouro e para diagnosticar as características interferentes nesses processos.

Mineração oceânica: uma alternativa sustentável para o aproveitamento de areias quartzosas.

Este estudo apresenta ao Departamento de Engenharia de Minas e Petróleo (PMI) da Escola Politécnica da USP, e também a toda a sociedade, a importância que os oceanos têm com relação às suas riquezas minerais. Pretende ainda mostrar a grande responsabilidade que um empreendimento mineiro no fundo do mar precisa ter, com relação aos impactos ambientais, sendo possível minerar em regiões profundas no oceano promovendo a sustentabilidade. A ideia da mineração oceânica/submarina está ainda sendo amadurecida, este é o momento adequado para se propor metodologias de trabalho submarino sustentáveis; mitigar seus impactos. Este trabalho abrange o tema de maneira ampla, abordando o aspecto histórico, legal, ambiental, bem como questões técnicas de engenharia de minas, como sondagem submarina, caracterização tecnológica, lavra submarina, beneficiamento de minério oceânico e descarte de rejeitos. O trabalho apresenta os passos e resultados de um caso real de exploração oceânica. Trata-se de um estudo para viabilizar economicamente a extração e o beneficiamento de areia marinha, para fins industriais, proveniente da Baía de Guanabara (RJ). O trabalho apresenta desde o planejamento da amostragem no fundo do mar, execução destes trabalhos, caracterização tecnológica, simulação de processo e estudos específicos do uso industrial da areia após beneficiamento. Apresenta ainda uma proposta de rota de processo para a areia marinha e questões ligadas à lavra e ao descarte de rejeitos.

Deciphering the weathering processes using environmental mineralogy and geochemistry: Towards an integrated model of laterite and podzol genesis in the Upper Amazon Basin

This article reports major results from collaborative research between France and Brazil on soil and water systems, carried out in the Upper Amazon Basin. It reveals the weathering processes acting in the partly inundated, low elevation plateaus of the Basin, mostly covered by evergreen forest. Our findings are based on geochemical data and mineral spectroscopy that probe the crystal chemistry of Fe and Al in mineral phases (mainly kaolinite, Al- and Fe-(hydr)oxides) of tropical soils (laterites). These techniques reveal crystal alterations in mineral populations of different ages and changes of metal speciation associated with mineral or organic phases. These results provide an integrated model of soil formation and changes (from laterites to podzols) in distinct hydrological compartments of the Amazon landscapes and under altered water regimes. (C) 2010 Academie des sciences. Published by Elsevier Masson SAS. All rights reserved.

Chemical and mineralogical characterization of portuguese ceramic tiles in the historic center of São Luís do Maranhão (Brazil): an approximation of the mineralogy and firing temperature of the raw materials

Nesse trabalho, foram caracterizados, pela primeira vez, azulejos históricos portugueses do Centro Histórico de São Luís (CHSL) do Maranhão. A caracterização foi realizada através dos ensaios de microscopia ótica, difração de raios X (DRX) e análise química, visando ao uso dessa informação para a determinação das possíveis matérias-primas utilizadas na sua fabricação, bem como a provável temperatura de queima desses materiais. Os resultados mostraram que a microestrutura desses materiais é constituída por poros de tamanhos variados, apresentando incrustações de calcita e grãos de quartzo de tamanhos inferiores a 500 µm, distribuídos numa matriz de cor rosa-amarelo, onde foram identificadas, por DRX, as fases minerais calcita, gelhenita, wollastonita, quartzo e amorfo. A partir da informação obtida, é possível inferir que as matérias-primas originais estiveram constituídas, provavelmente, por mistura de argilas caoliníticas (Al₂O₃•2SiO,₂•2H₂O), ricas em carbonatos de cálcio e quartzo ou misturas de argilas caoliniticas, quartzo e calcita. Essas matérias-primas originais não atingiram a temperatura de cocção de 950ºC.

MORPHOLOGY, MINERALOGY AND MICROMORPHOLOGY OF SOILS ASSOCIATED TO SUMMIT DEPRESSIONS OF THE NORTHEASTERN BRAZILIAN COASTAL PLAINS

The scarcity of comprehensive characterizations of soils associated to gentle summit depressions of the Northeastern Brazilian Coastal Plains justifies this work, which had as objective to provide basic information for the more diverse agricultural and non-agricultural uses. For that, representative soils (Spodosols or similar soils) from these environments were selected in Alagoas, Sergipe and Bahia states. This approach included characterization of morphological, mineralogical and micromorphological properties of the soil profiles, employing standard procedures. The morphological characterization corroborated the effect of the podzolization process during the formation of these soils. The mineralogy of the clay fraction of these soils was basically composed of kaolinite and quartz, which, associated to the very sandy texture, helped in the understanding of the obtained data. The soil micromorphological study, besides confirming the field morphology, mainly in regard to the strong cementation, aggregated value to the work in terms of the secure identification of the clay illuviation process (non-identified in the field), in association with the dominant podzolization process.

Morphology, mineralogy and micromorphology of soils associated to summit depressions of the Northeastern Brazilian Coastal Plains

The scarcity of comprehensive characterizations of soils associated to gentle summit depressions of the Northeastern Brazilian Coastal Plains justifies this work, which had as objective to provide basic information for the more diverse agricultural and non-agricultural uses. For that, representative soils (Spodosols or similar soils) from these environments were selected in Alagoas, Sergipe and Bahia states. This approach included characterization of morphological, mineralogical and micromorphological properties of the soil profiles, employing standard procedures. The morphological characterization corroborated the effect of the podzolization process during the formation of these soils. The mineralogy of the clay fraction of these soils was basically composed of kaolinite and quartz, which, associated to the very sandy texture, helped in the understanding of the obtained data. The soil micromorphological study, besides confirming the field morphology, mainly in regard to the strong cementation, aggregated value to the work in terms of the secure identification of the clay illuviation process (non-identified in the field), in association with the dominant podzolization process.

Mineralogy and structural specification of ODP Leg 125 peridotite samples

Abundant serpentinite seamounts are found along the outer high of the Mariana forearc at the top of the inner slope of the trench. One of them, Conical Seamount, was drilled at Sites 778, 779, and 780 during Leg 125. The rocks recovered at Holes 779A and 780C, respectively, on the flanks and at the summit of the seamount, include moderately serpentinized depleted harzburgites and some dunites. These rocks exhibit evidence of resorption of the orthopyroxene, when present, and the local presence of very calcic-rich diopside in veins oblique to the main high-temperature foliation of the rock. The peridotites, initially well-foliated with locally poikiloblastic textures, show overprints of a two-stage deformation history: (1) a high-temperature (>1000°C), low-stress (0.02 GPa), homogeneous deformation that has led to the present Porphyroclastic textures displayed by the rocks and (2) heterogeneous ductile shearing at a much higher stress (0.05 GPa). This heterogeneous shearing probably describes a single tectonic event because it began at high temperatures, producing dynamic recrystallization of olivine in the shear zone, and ended at low temperatures in the stability field of chlorite and serpentine. In a few samples, olivine shows evidence of quasi-hydrostatic recrystallization at a very high temperature. Here, we propose that this recrystallization was related to fluid/magma percolation, a process that can also account for the resorption of the orthopyroxene and for the late crystallization of diopside veins in the rock. The impregnation by fluid or magma, development of the main high-temperature, low-stress deformation, and subsequent migration recrystallization of olivine probably occurred in a mantle fragment involved in the arc formation. In addition, this mantle has preserved structures that may have formed earlier in the oceanic lithosphere upon which the arc formed. Heterogeneous ductile shear zones in the peridotites may have developed during uplift. The "cold" deformation may have taken place during diapiric rise of hot mantle that underwent subsequent serpentinization or gliding along normal faults associated with the extension of the eastern margin of the forearc.

Mineralogy and geochemistry at DSDP Hole 62-465A

Core recovered from Hess Rise contains concentrations of pyrite, marcasite, and barite in the lowermost meter of limestone (Unit II) and in the brecciated upper part of the underlying volcanic basement (Unit HI). Petrographic and chemical data indicate that the sulfide-barite assemblage in the limestone is mainly a product of low-temperature diagenetic processes. The iron-sulfide phases are biogenic and their concentrations mark the diffusion of sea water sulfate through sedimentary horizons containing abundant organic matter and mafic, glassy volcanogenic detritus. There is some evidence, however, that elevated temperatures augmented or intensified the synsedimentary diagenetic process.

(Table 1) Quantitative mineralogy at DSDP Holes 59-447A and 59-450

The authigenic minerals contained in the altered basal intervals of volcaniclastic sediments from Sites 447 and 450 of Deep Sea Drilling Project Leg 59 are dioctahedral smectite (with variable crystallinity), phillipsite, and sanidine. Sanidine seems the most widespread and common product of basal alteration in the Philippine Sea marginal basins. The neomorphic mineral suites may have been produced by (1) halmyrolisis of the volcaniclastic sediments; (2) halmyrolisis of the underlying basalts; or (3) hydrothermalism associated with basaltic intrusions. At Site 450, other authigenic minerals occur (carbonates, analcime, clinoptilolite, Fe-Mn oxides), and the basal paragenesis is consistent with a hydro thermal origin. Such a process could have produced temperatures up to 200 °C in the tuffs lying as much as 2 meters above the contact with a basaltic intrusion. Products of low-temperature alteration, however, are also present in the altered interval of this site.

Accumulation rate, carbon geochemistry and clay mineralogy of ODP Site 181-1123 sediments, southwest Pacific

Site 1123 is located on the northeastern flank of the Chatham Rise. Sedimentological and clay mineralogical analyses indicate a very fine grained carbonate-rich sediment. Smectite and illite are the main constituents of the clay mineral assemblage. High smectite values in the Eocene decrease in younger sediment sequences. Illite and chlorite concentrations increase in younger sediments with significant steps at 13.5, 9, and 6.4 Ma. The kaolinite content is near the detection limit and not significant. We observed only small fluctuations of the clay mineral composition, which indicates a uniform sedimentation process, probably driven by long-term processes. Good correspondence is shown between increasing illite and chlorite values and the tectonic uplift history of the Southern Alps.

Bulk composition and clay mineralogy at DSDP Legs 56 and 57

Altogether 513 samples from sediments of Cretaceous to Pleistocene age from DSDP Legs 56 and 57 were examined by x-ray methods. The main constituents are clay minerals, quartz, feldspar, opaline silica, and volcanic glass. The sediment composition reflects the position of the sites in relation to the main source area, the Japanese Island Arc. For example, relatively coarse-grained material rich in quartz and feldspar was deposited closest to the islands, whereas finer-grained material rich in clay minerals (mainly smectite and illite, with lesser amounts of kaolinite and chlorite) was deposited farther seaward. Vertical fluctuations in the composition of the sediments show the same trend in all sites and are caused mainly by a fluctuating contribution of biogenic silica with time. A trend reversal in the chlorite/kaolinite ratio at Site 438 supports the conclusion that the subsidence of the Oyashio ancient landmass took place during the middle Miocene. That ratio also indicates a northwest drift in the position of Site 436 by sea floor spreading. Oscillations of the illite/smectite ratio during the Pleistocene at Site 436 show the variations of climate during this period. During early diagenesis potassium is fixed in smectite. With increasing depth of burial a smectite-illite mixed layer is formed, with increasing illite layering. At Sites 434, 440, and 441, stepwise changes confirm intensive tectonic process at the midslope terrace and the lower inner slope of the Japan Trench.