Automatització d'una planta de preparació i distribució de pinsos

La finalitat del projecte és realitzar l’automatització dels sis processos d’una fàbrica de pinsos d’una cooperativa agrícola: entrada de matèries, mòlta, dosificació amb correcció, barreja, granulació i sortida de pinsos.Per controlar tots els processos es desenvolupa un PLC amb el corresponent programa d’autòmat; se seleccionen els diferents sensors i preactivadors necessaris que s’hauran d’incorporar per poder transformar la lògica rígida de contactors a una de flexible; se selecciona un sistema Scada per a la interfície d’usuari, i es dissenya la instal·lació elèctrica corresponent, per tal de poder implementar aquest automatisme en la línia de producció

Disseny de l'automatització d'una fàbrica de pinsos per aviram

Ens trobem davant una fàbrica de pinsos per aviram sense cap tipus de controlautomatitzat. Actualment totes les actuacions són semiautomàtiques i amb necessitat de personal. La fàbrica té tots els elements mecànics necessaris per poder funcionar, per tant, només falta algun element elèctric per automatitzar la planta i un PC per poder implementar un SCADA.Els objectius principals a portar a terme serien: obtenir millor producte, més homogeni i poder augmentar el volum de la producción diària, prescindir de personal per reduir costos i així la producció sigui més rendible, preparar la planta per a futures ampliacions

Automatització d'una planta de preparació i distribució de pinsos

La finalitat del projecte és realitzar l’automatització dels sis processos d’una fàbrica de pinsos d’una cooperativa agrícola: entrada de matèries, mòlta, dosificació amb correcció, barreja, granulació i sortida de pinsos. Per controlar tots els processos es desenvolupa un PLC amb el corresponent programa d’autòmat; se seleccionen els diferents sensors i preactivadors necessaris que s’hauran d’incorporar per poder transformar la lògica rígida de contactors a una de flexible; se selecciona un sistema Scada per a la interfície d’usuari, i es dissenya la instal·lació elèctrica corresponent, per tal de poder implementar aquest automatisme en la línia de producció

Automatització d’una fàbrica de pinso

Les produccions ramaderes en el seu conjunt no es podrien atendre en el món actual sensela participació de la indústria del pinso compost. L’alternativa de treballar en base a pinsosimple o senzillament amb cereals o altres primeres matèries individuals, faria inviablel’abastiment en qualitat i quantitat del que es consumeix.La realització de pinso compost és el resultat de la barreja de variades substànciesalimentàries, sals minerals i fàrmacs per a la nutrició del bestiar.Les fàbriques de pinso aglutinen diverses explotacions agràries, garantint diàriament un treballcontinu sense grans fluctuacions, una dosificació exacta depenent de la recepta que hagiprogramat el veterinari i flexibilitat davant els canvis.Aquestes fàbriques requereixen de maquinària més precisa per fer front a les molt variades receptesnutricionals depenent del tipus de bestiar i de l’època estacional.La dimensió de les fàbriques també serà més gran, per poder atendre la major demanda decomandes i assegurar una producció de qualitat.Moltes fàbriques de pinso són velles o provenen d’antigues explotacions ramaderesreconvertides, les quals d’acord amb l’actual necessitat de control de qualitat, efectivitat irapidesa s’han modernitzat o s’estan reciclant, car el propi mercat i competència els estàprecipitant a fer-ho.Una fàbrica moderna de pinso és una planta de processos que incorpora tecnologies defabricació i control, iguals que qualsevol indústria.S’ha de dissenyar per produir pinso compost de forma competitiva i tindre en tot momentcapacitat per controlar els seus processos, així com assegurar la qualitat del producte final,tant a nivell nutricional com el sanitari.Això s’ha de realitzar amb el màxim nivell de seguretat pels operaris, alhora que s’elimininels efectes de contaminació ambiental, com la pols i el soroll.Amb l’automatització de la fàbrica ja no es repetiran les errades per l’accionament demotors, malmetent una dosificació i perdent un temps molt valuós

Use of recovered frying oils in chicken and rabbit feeds: effect on the fatty acid and tocol composition and on the oxidation levels of meat, liver and plasma

The addition of some fat co- and by-products to feeds is usual nowadays; however, the regulations of their use are not always clear and vary between countries. For instance, the use of recycled cooking oils is not allowed in the European Union, but they are used in other countries. However, oils recovered from industrial frying processes could show satisfactory quality for this purpose. Here we studied the effects of including oils recovered from the frying industry in rabbit and chicken feeds (at 30 and 60 g/kg, respectively) on the fatty acid (FA) and tocol (tocopherol1tocotrienol) compositon of meat, liver and plasma, and on their oxidative stability. Three dietary treatments (replicated eight times) were compared: fresh non-used oil (LOX); oil discarded from the frying industry, having a high content of secondary oxidation compounds (HOX); and an intermediate level (MOX) obtained by mixing 50 : 50 of LOX and HOX. The FA composition of oil diets and tissues was assessed by GC, their tocol content by HPLC, the thiobarbituric acid value was used to assess tissue oxidation status, and the ferrous oxidation-xylenol orange method was used to assess the susceptibility of tissues to oxidation. Our results indicate that FA composition of rabbit and chicken meat, liver and plasma was scarcely altered by the addition of recovered frying oils to feed. Differences were encountered in the FA composition between species, which might be attributed mainly to differences in the FA digestion, absorption and metabolism between species, and to some physiological dietary factors (i.e. coprophagy in rabbits that involves fermentation with FA structure modification). The a-tocopherol (aT) content of tissues was reduced in response to the lower aT content in the recovered frying oil. Differences in the content of other tocols were encountered between chickens and rabbits, which might be attributable to the different tocol composition of their feeds, as well as to species differences in the digestion and metabolism of tocols. Tissue oxidation and susceptibility to oxidation were in general low and were not greatly affected by the degree of oxidation of the oil added to the feeds. The relative content of polyunsaturated fatty acids/aT in these types of samples would explain the differences observed between species in the susceptibility of each tissue to oxidation. According to our results, oils recovered from the frying industry could be useful for feed uses.

Effect of feed fat by-products with trans fatty acids and heated oil on cholesterol and oxycholesterols in chicken

Chicken is the most widely consumed meat all over the world due to chickens being easy to rear, their fast growth rate and the meat having good nutritional characteristics. The main objective of this paper was to study the effects of dietary fatty by-products in low, medium and high levels of oxidized lipids and trans fatty acids (TFAs) on the contents of cholesterol and oxycholesterols in meat, liver, and plasma of chickens. A palm fatty acid distillate, before and after hydrogenation, and a sunflower-olive oil blend (70/30, v/v) before and after use in a commercial frying process were used in feeding trials after adding 6% of the fats to the feeds. Highly oxidized lipid and TFA feeds significantly increased the contents of cholesterol and oxycholesterols in all tissues of chicken (0.01 < p <= 0.05). The contents of oxycholesterols in chicken meat, liver and plasma obtained from TFA feeding trials varied between 17 and 48 μg/100 g in meat, 19-42 μg/100 g in liver and 105-126 μg/dL in plasma. In contrast, in the oxidized lipid feeding trials, oxycholesterols varied between 13 and 75 μg/100 g in meat, 30-58 μg/100 g in liver and 66-209 μg/dL in plasma. Meat from chickens fed with feeds containing high levels of TFAs or oxidized lipids may contribute to higher ingestion of cholesterol and oxycholesterols by humans.

Moderately oxidized oils and dietary zinc and alpha-tocopheryl acetate supplementation: effects on the oxidative stability of rabbit plasma, liver, and meat

The aim of this study was to assess the alterations in plasma, liver, and meat oxidative stability and R-tocopherol content when moderately oxidized sunflower oils were added to feeds and when feeds were supplemented with R-tocopheryl acetate (100 mg/kg) and Zn (200 mg/kg). The effects of cooking the meat and its subsequent refrigeration were also studied. When the content of primary oxidation compounds of the oil was high, rabbit plasma, liver, and meat R-tocopherol content was reduced and meat susceptibility to oxidation increased. The addition of oil with a high content of secondary oxidation compounds (oil heated at 140 'C, 31 h) to feed also led to an increase in meat susceptibi- lity to oxidation, although it presented an R-tocopherol content similar to that of nonheated oil. Feed supplementation with R-tocopheryl acetate increased tissue R-tocopherol content and improved the oxidative stability of liver and meat. However, in the latter, it was less effective when oil heated at 55 'C was added.

Assessment of the discrimination of animal fat by FT_Raman spectroscopy

In recent years, there has been an increased attention towards the composition of feeding fats. In the aftermath of the BSE crisis all animal by-products utilised in animal nutrition have been subjected to close scrutiny. Regulation requires that the material belongs to the category of animal by-products fit for human consumption. This implies the use of reliable techniques in order to insure the safety of products. The feasibility of using rapid and non-destructive methods, to control the composition of feedstuffs on animal fats has been studied. Fourier Transform Raman spectroscopy has been chosen for its advantage to give detailed structural information. Data were treated using chemometric methods as PCA and PLS-DA which have permitted to separate well the different classes of animal fats. The same methodology was applied on fats from various types of feedstock and production technology processes. PLS-DA model for the discrimination of animal fats from the other categories presents a sensitivity and a specificity of 0.958 and 0.914, respectively. These results encourage the use of FT-Raman spectroscopy to discriminate animal fats.

Complete genome sequence of the type strain of Bacillus toyonensis BCT-7112T, the active ingredient of the feed additive preparation Toyocerin

Strain BCT-7112, previously identified as Bacillus cereus var. toyoi, is the type strain of the species Bacillus toyonensis, a novel species of the B. cereus group. The complete genome of this strain, which is the active ingredient of the feed additive preparation Toyocerin, has been sequenced and annotated to reveal the genetic properties of this probiotic organism with a long history of safe use in animal nutrition.

Oxidized oils and dietary zinc and alpha-tocopheryl acetate supplementation: effects on rabbit plasma, liver and meat fatty acid composition and meat Zn, Cu, Fe and Se content

The effects of the addition of heated oils to feeds (3%, w/w) and the dietary supplementation with a-tocopheryl acetate (TA; 100 mg/kg) and Zn (200 mg/kg) on rabbit tissue fatty acid (FA) composition and on the Zn, Cu, Fe and Se content in meat were assessed. Heating unrefined sunflower oil (SO) at 558C for 245 h increased its content in primary oxidation products and reduced its a-tocopherol content. However, this did not significantly affect tissue FA composition. Heating SO at 1408C for 31 h increased its content in secondary oxidation products and in some FA isomers asc9,t11-CLA and di-trans CLA. This led to increases in di-trans CLA in liver and in t9,c12-18:2 in meat. The c9,t11-CLA was the most incorporated CLA isomer in tissues. The dietary supplementation with a-TA did not affect the FA composition of plasma, liver or meat. The cooking of vacuum-packed rabbit meat at 788C for 5 min reduced significantly but slightly its polyunsaturated FA content. The dietary supplementation with Zn did not modify the content of Zn, Fe or Se in meat, but it reduced its Cu content. On the other hand, it increased the content of some FAs in meat when SO heated at 1408C for 31 h was added to feeds.

Assessment of the levels of degradation in fat co- and by-products for feed uses and their relationships with some lipid composition parameters

This paper discusses the levels of degradation of some co- and byproducts of the food chain intended for feed uses. As the first part of a research project, 'Feeding Fats Safety', financed by the sixth Framework Programme-EC, a total of 123 samples were collected from 10 European countries, corresponding to fat co- and byproducts such as animal fats, fish oils, acid oils from refining, recycled cooking oils, and other. Several composition and degradation parameters (moisture, acid value, diacylglycerols and monoacylglycerols, peroxides, secondary oxidation products, polymers of triacylglycerols, fatty acid composition, tocopherols, and tocotrienols) were evaluated. These findings led to the conclusion that some fat by- and coproducts, such as fish oils, lecithins, and acid oils, show poor, nonstandardized quality and that production processes need to be greatly improved. Conclusions are also put forward about the applicability and utility of each analytical parameter for characterization and quality control.