Polymer product engineering utilising oscillatory baffled reactors

The Oscillatory baffled reactor (OBR) can be used to produce particles with controlled size and morphology, in batch or continuous flow. This is due to the effect of the superimposed oscillations that radially mixes fluid but still allows plug-flow (or close to plug flow) behaviour in a continuous system. This mixing, combined with a close to a constant level of turbulence intensity in the reactor, leads to tight droplet and subsequent product particle size distributions. By applying population balance equations together with experimental droplet size distributions, breakage rates of droplets can be determined and this is a useful tool for understanding the product engineering in OBRs. (C) 2002 Elsevier Science B.V All rights reserved.

Heterogeneous catalysis in an oscillatory baffled flow reactor

The first demonstration of heterogeneous catalysis within an oscillatory baffled flow reactor (OBR) is reported, exemplified by the solid acid catalysed esterification of organic acids, an important prototypical reaction for fine chemicals and biofuel synthesis. Suspension of a PrSOH-SBA-15 catalyst powder is readily achieved within the OBR under an oscillatory flow, facilitating the continuous esterification of hexanoic acid. Excellent semi-quantitative agreement is obtained between OBR and conventional stirred batch reaction kinetics, demonstrating efficient mixing, and highlighting the potential of OBRs for continuous, heterogeneously catalysed liquid phase transformations. Kinetic analysis highlights acid chain length (i.e. steric factors) as a key predictor of activity. Continuous esterification offers improved ester yields compared with batch operation, due to the removal of water by-product from the catalyst, evidencing the versatility of the OBR for heterogeneous flow chemistry and potential role as a new clean catalytic technology. © The Royal Society of Chemistry 2013.

Aqueous two-phasemicellar systems in an oscillatory flowmicro-reactor: study of perspectives and experimental performance

BACKGROUND: Aqueous two-phase micellar systems (ATPMS) are micellar surfactant solutions with physical properties that make them very efficient for the extraction/concentration of biological products. In this work the main proposal that has been discussed is the possible applicability and importance of a novel oscillatory flow micro-reactor (micro-OFR) envisaged for parallel screening and/or development of industrial bioprocesses in ATPMS. Based on the technology of oscillatory flow mixing (OFM), this batch or continuous micro-reactor has been presented as a new small-scale alternative for biological or physical-chemical applications. RESULTS: ATPMS experiments were carried out in different OFM conditions (times, temperatures, oscillation frequencies and amplitudes) for the extraction of glucose-6-phosphate dehydrogenase (G6PD) in Triton X-114/buffer with Cibacron Blue as affinity ligand. CONCLUSION: The results suggest the potential use of OFR, considering this process a promising and new alternative for the purification or pre-concentration of bioproducts. Despite the applied homogenization and extraction conditions have presented no improvements in the partitioning selectivity of the target enzyme, when at rest temperature they have influenced the partitioning behavior in Triton X-114 ATPMS. (C) 2011 Society of Chemical Industry

Physical-chemical and operational performance of an anaerobic baffled reactor (ABR) treating swine wastewater

Since hog raising concentrates a huge amount of swine manure in small areas, it is considered by the environmental government organizations to be one of the most potentially pollutant activities. Therefore the main objective of this research was to evaluate by operational criteria and removal efficiency, the performance of a Anaerobic Baffled Reactor (ABR), working as a biological pre-treatment of swine culture effluents. The physical-chemical analyses carried out were: total COD, BOD(5), total solids (TS), fix (TFS) and volatiles (TVS), temperature, pH, total Kjeldahl nitrogen, phosphorus, total acidity and alkalinity. The ABR unit worked with an average efficiency of 65.2 and 76.2%, respectively, concerning total COD and BOD(5), with a hydraulic retention time (HRT) about 15 hours. The results for volumetric organic loading rate (VOLR), organic loading rate (OLR) and hydraulic loading rate (HLR) were: 4.46 kg BOD m(-3) day(-1); 1.81 kg BOD(5) kg TVS(-1) day(-1) and 1.57 m(3) m(-3) day(-1), respectively. The average efficiency of the whole treatment system for total COD and BOD(5) removal were 66.5 and 77.8%, showing an adequate performance in removing die organic matter from swine wastewater.

On the effect of tracer density on axial dispersion in a batch oscillatory baffled column

In this paper, we report our modelling evaluation on the effect of tracer density on axial dispersion in a batch oscillatory baffled column (OBC). Tracer solution of potassium nitrite, its specific density ranged from 1.0 to 1.5, was used in the study, and was injected to the vertical column from either the top or bottom. Local concentration profiles are measured using conductivity probes at two locations along the height of the column. Using the experimental measured concentration profiles together with both 'Tank-in-Series' and 'Plug Flow with Axial Dispersion' models, axial dispersion coefficients were determined and used to describe the effect of specific tracer density on mixing in the OBC. The results showed that the axial dispersion coefficients evaluated by the two models are very similar in both magnitudes and trends, and the range of variations in such coefficients is generally larger for the bottom injection than for the top one. Empirical correlations linking the mechanical energy for mixing, the specific density of tracer and axial dispersion coefficient were established. Using these correlations, we identified the enhancements of up to 269% on axial dispersion for various specific tracer densities. (C) 2002 Elsevier Science B.V. All rights reserved.

Performance of an Anaerobic Baffled Reactor (ABR) in treatment of cassava wastewater

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Eliminating non-renewable CO2 emissions from sewage treatment: An anaerobic migrating bed reactor pilot plant study

The aim of this work was to demonstrate at pilot scale a high level of energy recovery from sewage utilising a primary Anaerobic Migrating Bed Reactor (AMBR) operating at ambient temperature to convert COD to methane. The focus is the reduction in non-renewable CO2 emissions resulting from reduced energy requirements for sewage treatment. A pilot AMBR was operated on screened sewage over the period June 2003 to September 2004. The study was divided into two experimental phases. In Phase 1 the process operated at a feed rate of 10 L/h (HRT 50 h), SRT 63 days, average temperature 28 degrees C and mixing time fraction 0.05. In Phase 2 the operating parameters were 20 L/h, 26 days, 16 degrees C and 0.025. Methane production was 66% of total sewage COD in Phase 1 and 23% in Phase 2. Gas mixing of the reactor provided micro-aeration which suppressed sulphide production. Intermittent gas mixing at a useful power input of 6 W/m(3) provided satisfactory process performance in both phases. Energy consumption for mixing was about 1.5% of the energy conversion to methane in both operating phases. Comparative analysis with previously published data confirmed that methane supersaturation resulted in significant losses of methane in the effluent of anaerobic treatment systems. No cases have been reported where methane was considered to be supersaturated in the effluent. We have shown that methane supersaturation is likely to be significant and that methane losses in the effluent are likely to have been greater than previously predicted. Dissolved methane concentrations were measured at up to 2.2 times the saturation concentration relative to the mixing gas composition. However, this study has also demonstrated that despite methane supersaturation occurring, microaeration can result in significantly lower losses of methane in the effluent (< 11% in this study), and has demonstrated that anaerobic sewage treatment can genuinely provide energy recovery. The goal of demonstrating a high level of energy recovery in an ambient anaerobic bioreactor was achieved. An AMBR operating at ambient temperature can achieve up to 70% conversion of sewage COD to methane, depending on SRT and temperature. (c) 2006 Wiley Periodicals, Inc.

Remoção de matéria orgânica, de nutrientes e de coliformes no processo anaeróbio em dois estágios (reator compartimentado seguido de reator UASB) para o tratamento de águas residuárias de suinocultura

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Desempenho de processo anaeróbio em dois estágios (reator compartimentado seguido de reator UASB) para tratamento de águas residuárias de suinocultura

Avaliou-se o efeito das águas residuárias de suinocultura com concentrações de sólidos suspensos totais em torno de 6.000 mg L-1 (DQOtotal variando de 7.557 a 11.640 mg L-1) no desempenho de processo anaeróbio em dois estágios compostos por reator compartimentado (ABR) e reator de fluxo ascendente com manta de lodo (UASB), instalados em série, em escala-piloto (volumes de 530 e 120 L, respectivamente), submetidos a tempos de detenção hidráulica (TDH) de 56 a 18 h no primeiro reator e de 13 a 4 h no segundo reator. As eficiências médias de remoção de DQOtotal variaram de 71,1 a 87,5% no reator ABR e de 41,5 a 50,1% no reator UASB, resultando em valores médios de 86,8 a 94,9% para o sistema de tratamento anaeróbio em dois estágios com carga orgânica volumétrica (COV), na faixa de 5,05 a 10,12 kg DQOtotal (m³ d)-1, no reator ABR, e de 2,83 a 9,63 kg DQOtotal (m³ d)-1, no reator UASB. As eficiências de remoção de SST e SSV foram da ordem de 95,6%. O teor de metano no biogás manteve-se acima de 70% para os dois reatores. A produção volumétrica de metano máxima de 0,755 m³ CH4 (m³ d)-1 ocorreu no reator 1, com COV de 10,12 kg DQOtotal (m³ d)-1 e TDH de 18 h. Os valores médios de pH variaram na faixa de 7,2 a 8,0 para os efluentes dos reatores 1 e 2. Os ácidos voláteis totais mantiveram-se estáveis com concentrações abaixo de 200 mg L-1. Com variações abruptas e acentuadas de concentrações de SST e DQOtotal do afluente, os reatores mantiveram as eficiências de remoção de DQO e sólidos suspensos, em torno de 70%, e a qualidade do biogás, com 80% de CH4.

Avaliação do desempenho de um reator anaeróbico compartimentado no tratamento de soro de queijo

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

Tratamento de manipueira em reator anaeróbio compartimentado

Pós-graduação em Engenharia e Ciência de Alimentos - IBILCE

Sistema de tratamento de águas residuárias de suinocultura em reator anaeróbio compartimentado seguido de filtro aeróbio e reator anóxico

Pós-graduação em Microbiologia Agropecuária - FCAV

Tratamento de águas residuárias de suinocultura em reator anaeróbio compartimentado seguido de reator UASB

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Sistema de tratamento anaeróbio, aeróbio e anóxico para águas residuárias de suinocultura: remoção de matéria orgânica, de nutrientes e de coliformes

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Ozonizaçãoe peroxização de efluente sanitário proveniente de alagados construídos e reator compartimentado anaeróbio/aeróbio visando reuso

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)