Analisi numerica della combustione di gas a basso potere calorifico per applicazioni a microturbine a gas

Il presente lavoro si occupa dell’analisi numerica di combustione di gas a basso potere calorifico (gas di sintesi derivanti da pirolisi di biomasse). L’analisi è stata condotta su due principali geometrie di camera di combustione. La prima è un bruciatore sperimentale da laboratorio adatto allo studio delle proprietà di combustione del singas. Esso è introdotto in camera separatamente rispetto ad una corrente d’aria comburente al fine di realizzare una combustione non-premiscelata diffusiva in presenza di swirl. La seconda geometria presa in considerazione è la camera di combustione anulare installata sulla microturbina a gas Elliott TA 80 per la quale si dispone di un modello installato al banco al fine dell’esecuzione di prove sperimentali. I principali obbiettivi conseguiti nello studio sono stati la determinazione numerica del campo di moto a freddo su entrambe le geometrie per poi realizzare simulazioni in combustione mediante l’utilizzo di diversi modelli di combustione. In particolare è stato approfondito lo studio dei modelli steady laminar flamelet ed unsteady flamelet con cui sono state esaminate le distribuzioni di temperatura e delle grandezze tipiche di combustione in camera, confrontando i risultati numerici ottenuti con altri modelli di combustione (Eddy Dissipation ed ED-FR) e con i dati sperimentali a disposizione. Di importanza fondamentale è stata l’analisi delle emissioni inquinanti, realizzata per entrambe le geometrie, che mostra l’entità di tali emissioni e la loro tipologia. Relativamente a questo punto, il maggior interesse si sposta sui risultati ottenuti numericamente nel caso della microturbina, per la quale sono a disposizione misure di emissione ottenute sperimentalmente. Sempre per questa geometria è stato inoltre eseguito il confronto fra microturbina alimentata con singas a confronto con le prestazioni emissive ottenute con il gas naturale. Nel corso dei tre anni, l’esecuzione delle simulazioni e l’analisi critica dei risultati ha suggerito alcuni limiti e semplificazioni eseguite sulle griglie di calcolo realizzate per lo studio numerico. Al fine di eliminare o limitare le semplificazioni o le inesattezze, le geometrie dei combustori e le griglie di calcolo sono state migliorate ed ottimizzate. In merito alle simulazioni realizzate sulla geometria del combustore della microturbina Elliott TA 80 è stata condotta dapprima l’analisi numerica di combustione a pieno carico per poi analizzare le prestazioni ai carichi parziali. Il tutto appoggiandosi a tecniche di simulazione RANS ed ipotizzando alimentazioni a gas naturale e singas derivato da biomasse. Nell’ultimo anno di dottorato è stato dedicato tempo all’approfondimento e allo studio della tecnica Large Eddy Simulation per testarne una applicazione alla geometria del bruciatore sperimentale di laboratorio. In tale simulazione è stato implementato l’SGS model di Smagorinsky-Lilly completo di combustione con modelli flamelet. Dai risultati sono stati estrapolati i profili di temperatura a confronto con i risultati sperimentali e con i risultati RANS. Il tutto in diverse simulazioni a diverso valore del time-step imposto. L’analisi LES, per quanto migliorabile, ha fornito risultati sufficientemente precisi lasciando per il futuro la possibilità di approfondire nuovi modelli adatti all’applicazione diretta sulla MTG.

Identification of Microturbine Model for Long-term Dynamic Analysis of Distribution Networks

As one of the most successfully commercialized distributed energy resources, the long-term effects of microturbines (MTs) on the distribution network has not been fully investigated due to the complex thermo-fluid-mechanical energy conversion processes. This is further complicated by the fact that the parameter and internal data of MTs are not always available to the electric utility, due to different ownerships and confidentiality concerns. To address this issue, a general modeling approach for MTs is proposed in this paper, which allows for the long-term simulation of the distribution network with multiple MTs. First, the feasibility of deriving a simplified MT model for long-term dynamic analysis of the distribution network is discussed, based on the physical understanding of dynamic processes that occurred within MTs. Then a three-stage identification method is developed in order to obtain a piecewise MT model and predict electro-mechanical system behaviors with saturation. Next, assisted with the electric power flow calculation tool, a fast simulation methodology is proposed to evaluate the long-term impact of multiple MTs on the distribution network. Finally, the model is verified by using Capstone C30 microturbine experiments, and further applied to the dynamic simulation of a modified IEEE 37-node test feeder with promising results.

Intégration de pales en céramique dans un rotor de microturbine axiale en configuration renversée

Le marché de l'énergie distribuée est actuellement en pleine expansion et favorise l'intégration d'une multitude de sources d'énergie, et les machines à combustion interne ne sont pas exclues. Les moteurs à piston sont actuellement les principaux acteurs du marché, en raison de leur rendement élevé et de leur faible coût en capital. Cependant, la réglementation de plus en plus sévère sur les émissions ainsi que les coûts liés à la maintenance et les temps d'arrêt sont prohibitifs pour ce type de machines, en particulier dans le segment de basse puissance et de production d’énergie et de chaleur combinées (CHP). C'est là que les microturbines opérant sous le cycle récupéré – de petites turbines à gaz qui produisent moins de 1 MW de puissance – ont un avantage concurrentiel, grâce à moins de pièces en mouvement, une combustion plus propre et une température élevée d'échappement. Les petites turbomachines récupérées doivent atteindre des températures d'entrée de turbine (TIT) très élevées, requises pour atteindre 40% de rendement thermique. Les céramiques non refroidies offrent une solution très attrayante, avec plusieurs essais mais des résultats peu concluants dans la littérature. Ce travail présente une nouvelle architecture qui prend en charge des pales en céramique monolithique dans un environnement d’opération à chaud. La turbine renversée en céramique (ICT) est constituée d'un moyeu métallique flexible qui fournit une base souple pour les pales individuelles en céramique qui sont supportées par l'extérieur par un anneau en composite carbone-polymère. Les forces centrifuges chargent les pales en compression au lieu d’en tension, exploitant ainsi la résistance en compression typiquement élevée des céramiques techniques. Le document présente la validation expérimentale entreprise pour vérifier l'intégrité structurelle d’un prototype de configuration ICT à petite échelle, dans des conditions de fonctionnement à froid et à chaud, ainsi que les étapes qui y ont mené. Les résultats expérimentaux montrent que l'ICT supporte des pales en alumine dans les tests à froid et le nitrure de silicium pour des températures d'entrée du rotor jusqu'à 1000 K, avec des vitesses de pointe de pale atteignant 271 m/s. L’incursion d’objet domestique, l'événement le plus désastreux à se produire dans les turbines en céramique dans la littérature, n'a pas causé de dommages aux pales dans cette configuration. Ces résultats indiquent que l'architecture ICT est robuste et viable, et que le développement peut être poursuivi pour augmenter la TIT et la vitesse de pointe de la turbine, afin d’éventuellement parvenir à une microturbine récupérée en céramique de 1600 K de TIT.

A phase-locked-loop design for the smooth operation of a hybrid microgrid

A microgrid contains both distributed generators (DGs) and loads and can be viewed by a controllable load by utilities. The DGs can be either inertial synchronous generators or non-inertial converter interfaced. Moreover, some of them can come online or go offline in plug and play fashion. The combination of these various types of operation makes the microgrid control a challenging task, especially when the microgrid operates in an autonomous mode. In this paper, a new phase locked loop (PLL) algorithm is proposed for smooth synchronization of plug and play DGs. A frequency droop for power sharing is used and a pseudo inertia has been introduced to non-inertial DGs in order to match their response with inertial DGs. The proposed strategy is validated through PSCAD simulation studies.

Dynamic Modeling and Interaction of Hybrid Natural Gas and Electricity Supply System in Microgrid

Natural gas (NG) network and electric network are becoming tightly integrated by microturbines in the microgrid. Interactions between these two networks are not well captured by the traditional microturbine (MT) models. To address this issue, two improved models for single-shaft MT and split-shaft MT are proposed in this paper. In addition, dynamic models of the hybrid natural gas and electricity system (HGES) are developed for the analysis of their interactions. Dynamic behaviors of natural gas in pipes are described by partial differential equations (PDEs), while the electric network is described by differential algebraic equations (DAEs). So the overall network is a typical two-time scale dynamic system. Numerical studies indicate that the two-time scale algorithm is faster and can capture the interactions between the two networks. The results also show the HGES with a single-shaft MT is a weakly coupled system in which disturbances in the two networks mainly influence the dc link voltage of the MT, while the split-shaft MT is a strongly coupled system where the impact of an event will affect both networks.

Experimental results and thermodynamic analysis of a natural gas small scale cogeneration plant for power and refrigeration purposes

In this work, experimental results are reported for a small scale cogeneration plant for power and refrigeration purposes. The plant includes a natural gas microturbine and an ammonia/water absorption chiller fired by steam. The system was tested under different turbine loads, steam pressures and chiller outlet temperatures. An evaluation based on the 1st and 2nd Laws of Thermodynamics was also performed. For the ambient temperature around 24°C and microturbine at full load, the plant is able to provide 19 kW of saturated steam at 5.3 bar (161 °C), corresponding to 9.2 kW of refrigeration at -5 °C (COP = 0.44). From a 2nd law point-of-view, it was found that there is an optimal chiller outlet temperature that maximizes the chiller exergetic efficiency. As expected, the microturbine presented the highest irreversibilities, followed by the absorption chiller and the HRSG. In order to reduce the plant exergy destruction, it is recommended a new design for the HRSG and a new insulation for the exhaust pipe. © 2013 Elsevier Ltd. All rights reserved.

Análise da viabilidade técnica econômica da utilização do biogás proveniente de resíduos de grandes granjas

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Análise experimental das emissões de uma microturbina a gás utilizando biodiesel

O trabalho apresenta um estudo experimental com a utilização de biodiesel, diesel, suas misturas e Gás Natural em uma microturbina à gás. O estudo tem como principal objetivo entender as emissões. O aparato experimental foi construído inteiramente com o propósito de realizar ensaios com gás natural e adaptações na linha de abastecimento foram realizadas para o fornecimento do combustível líquido, não tendo sido realizadas modificações na câmara de combustão. Os experimentos foram realizados para as rotações de 45.000rpm, 50.000rpm, 55.000rpm e 60.000rpm. Pelas dificuldades experimentais encontradas para o entendimento do processo de combustão e emissões geradas, um procedimento complementar para a estimativa das emissões é apresentado, resolvendo-se e estimando-se a composição das emissões através do software ComGas V1.0 para cálculo de combustão no equilibrio. Como contribuição, são apresentados dados experimentais de CO, CO₂, O₂, temperatura de exaustão dos gases, além das vazões mássicas, vazões molares, caracterização energética dos combustíveis e misturas.

Geração de energia por microturbina alimentada à biogás em uma propriedade rural: estudo de caso

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Performance tests of two small trigeneration pilot plants

Trigeneration systems have been used with advantage in the last years in distributed electricity generation systems as a function of a growth of natural gas pipeline network distribution system, tax incentives, and energy regulation policies. Typically, a trigeneration system is used to produce electrical power simultaneously with supplying heating and cooling load by recovering the combustion products thermal power content that otherwise would be driven to atmosphere. Concerning that, two small scale trigeneration plants have been tested for overall efficiency evaluation and operational comparison. The first system is based on a 30 kW (ISO) natural gas powered microturbine, and the second one uses a 26 kW natural gas powered internal combustion engine coupled to an electrical generator as a prime mover. The stack gases from both machines were directed to a 17.6 kW ammonia-water absorption refrigeration chiller for producing chilled water first and next to a water heat recovery boiler in order to produce hot water. Experimental results are presented along with relevant system operational parameters for appropriate operation including natural gas consumption, net electrical and thermal power production, i.e., hot and cold water production rates, primary energy saving index, and the energy utilization factor over total and partial electrical load operational conditions. (c) 2011 Elsevier Ltd. All rights reserved.

Biomass fuelled combined heat and power:situation in the UK and the Netherlands

Combined Heat and Power (CHP) is the simultaneous generation of usable heat and power in a single process. Despite its obvious advantages in terms of increased efficiency when compared to a single heat or power generation unit, there are a number of technical and economic reasons that have limited their selection. Biomass resources can be, and actually are used as fuel in CHP installations; however several hurdles have to be sorted beforehand, among the most important is the fact that biomass energy sources are not as energy intense as conventional CHP fuels. The ultimate outcome is a limited number of CHP units making use of biomass as fuel. Even fewer CHP units use bioliquids (e.g.: fast pyrolysis biomass liquids, biodiesel and vegetable oil). The Bioliquid-CHP project is carried out by a consortium of seven European and Russian complementary partners, funded by the EU and by the Federal Agency for Science and Innovation of the Russian Federation. The project aim is to develop microturbine and internal combustion engine adaptations in order to adjust these prime movers to bioliquids for CHP applications. This paper will show a summary of the current biomass CHP installations in the UK and the Netherlands, making reference to number of units, capacity, fuel used, the conversion technology involved and the preferred prime movers. The information will give an insight of the current market, with probable future trends and areas where growth could be expected. A similar paper describing the biomass CHP situation in Italy and Russia will be prepared in the near future.

Data-Driven Dynamic Modeling of Coupled Thermal and Electric Outputs of Microturbines

Microturbines are among the most successfully commercialized distributed energy resources, especially when they are used for combined heat and power generation. However, the interrelated thermal and electrical system dynamic behaviors have not been fully investigated. This is technically challenging due to the complex thermo-fluid-mechanical energy conversion processes which introduce multiple time-scale dynamics and strong nonlinearity into the analysis. To tackle this problem, this paper proposes a simplified model which can predict the coupled thermal and electric output dynamics of microturbines. Considering the time-scale difference of various dynamic processes occuring within microturbines, the electromechanical subsystem is treated as a fast quasi-linear process while the thermo-mechanical subsystem is treated as a slow process with high nonlinearity. A three-stage subspace identification method is utilized to capture the dominant dynamics and predict the electric power output. For the thermo-mechanical process, a radial basis function model trained by the particle swarm optimization method is employed to handle the strong nonlinear characteristics. Experimental tests on a Capstone C30 microturbine show that the proposed modeling method can well capture the system dynamics and produce a good prediction of the coupled thermal and electric outputs in various operating modes.

Data-Driven Dynamic Prediction of Interrelated Heat and Electric Outputs of Microturbines

Microturbines are among the most successfully commercialized distributed energy resources, especially when they are used for combined heat and power generation. However, the interrelated thermal and electrical system dynamic behaviors have not been fully investigated. This is technically challenging due to the complex thermo-fluid-mechanical energy conversion processes which introduce multiple time-scale dynamics and strong nonlinearity into the analysis. To tackle this problem, this paper proposes a simplified model which can predict the coupled thermal and electric output dynamics of microturbines. Considering the time-scale difference of various dynamic processes occuring within microturbines, the electromechanical subsystem is treated as a fast quasi-linear process while the thermo-mechanical subsystem is treated as a slow process with high nonlinearity. A three-stage subspace identification method is utilized to capture the dominant dynamics and predict the electric power output. For the thermo-mechanical process, a radial basis function model trained by the particle swarm optimization method is employed to handle the strong nonlinear characteristics. Experimental tests on a Capstone C30 microturbine show that the proposed modeling method can well capture the system dynamics and produce a good prediction of the coupled thermal and electric outputs in various operating modes.