Nanocompósitos de elastômero termoplástico à base de PP/EPDM/argila organofílica

Neste trabalho foram preparados nanocompósitos de elastômeros termoplásticos à base de PP/EPDM/argila organofílica. Foram utilizados como agentes interfaciais polipropileno e terpolímero de etileno-propileno-dieno ambos modificados com grupos anidrido maleico, PP-MA e EPDM-MA, respectivamente. Dois tipos de argila organofílica, que se diferenciam pela estrutura química do surfactante e conseqüentemente pela estabilidade térmica, foram empregados como carga inorgânica. Os nanocompósitos foram preparados pela técnica de intercalação por fusão em câmara interna de mistura e a incorporação da argila foi feita pela adição de masterbatches previamente preparados. Foram investigadas as propriedades de tração, reométricas e ainda a morfologia (cristalinidade e estrutura obtida) dos nanocompósitos a fim de estabelecer a influência do tipo e quantidade de argila organofílica e agente interfacial. Os resultados mostraram que a adição de agente interfacial melhorou a dispersão da argila organofílica na matriz de PP/EPDM, particularmente o PP-MA. Foram obtidos nanocompósitos com estruturas mistas intercaladas e esfoliadas, que resultaram em maiores valores de módulo de elasticidade e manutenção dos valores de deformação. As propriedades reométricas confirmaram o maior grau de dispersão da argila organofílica em nanocompósitos contendo PP-MA. Teores crescentes de argila reduziram a cristalinidade dos nanocompósitos, os quais quando reprocessados, mantiveram as características inerentes ao TPE de origem. Por fim, a estrutura do surfactante presente

Tenacificação em Nanocompósitos de Poliamida 6 e Argila

Nanocompósitos de poliamida 6 (PA6) e montmorilonita modificada com sal de amônio quaternário têm sido estudados, visando melhorar as propriedades térmicas e mecânicas. De fato os efeitos da nano-escala e da interação carga-matriz resultam em maior módulo de elasticidade e resistência à tração, porém a deformação é reduzida. Assim, nesse trabalho, optou-se por adicionar elastômeros, terpolímero de etileno-propileno-dieno (EPDM) e terpolímero de etileno-propileno-dieno modificado com anidrido maleico (EPDM-MA), ao sistema PA 6/argila organofílica para recuperar os valores de deformação. Foi utilizada montmorilonita modificada com cloreto de dimetildioctadecil amônio. A intercalação por fusão foi realizada em câmara interna de mistura. Além das propriedades mecânicas, térmicas e reológicas, foram investigadas as modificações na cristalinidade da fase PA-6 em função da adição da argila modificada, EPDM e EPDM-MA, detectando-se as variações no grau de cristalinidade e nas temperaturas de fusão e cristalização. Os difratogramas de raios-x revelaram ocorrência de intercalação/esfoliação e também modificação da forma cristalina da PA 6, indicando a formação do cristal gama

Preparação, caracterização e avaliação de nanocompósitos de PBAT/amido de milho e vermiculita organofilizada

Nos últimos 20-30 anos polímeros biodegradáveis vêm sendo estudados e desenvolvidos e atualmente já são comercializados. Contudo, o custo, a processabilidade e algumas propriedades ainda dificultam a penetração desses polímeros no mercado e a competição com as chamadas commodities. Não são poucos os autores que se dedicam a desenvolver aditivos e formulações para superar essas limitações. Desta forma, esta Tese se dedicou ao desenvolvimento de compósitos de Ecobras, fabricado pela Basf e comercializado pela Corn Products, utilizando como carga mineral resíduo da extração da bauxita, no município de Santa Luzia/PB, o qual consiste em sua totalidade de vermiculita. Esta vermiculita foi quimicamente modificada com sais de alquil fosfônio para melhorar a compatibilidade com a matriz polimérica e também espaçar as camadas de aluminossilicato. De fato, a modificação com o brometo de hexadecil tributil fosfônio resultou na esfoliação da vermiculita tornando-a potencialmente apropriada para a obtenção de nanocompósitos. A preparação dos compósitos foi realizada pelo método de intercalação no estado fundido e foram comparadas a utilização da câmara interna de mistura e da mini extrusora de dupla rosca, sendo esta última mais eficaz na dispersão da vermiculita, conforme revelado pela microscopia eletrônica de varredura, difração de raios-X e reometria de placas. O grau de dispersão também foi influenciado pela estrutura química do modificador da vermiculita e pelo teor dessa carga incorporada à matriz. Teores mais elevados levaram a formação de aglomerados, enquanto a modificação da carga implicou na formação de micro e nanocompósitos. Ainda houve alterações das propriedades térmicas com aumento dos valores da temperatura de transição vítrea, de cristalização e fusão, embora o grau de cristalinidade tenha sido mantido. Nitidamente, foram obtidos materiais mais rígidos, com maior módulo e menor capacidade de deformação. Cerca de 58% de perda de massa foi observada para os micro e nanocompósitos obtidos após 17 semanas de enterro em solo simulado para avaliação da biodegradabilidade, valor bem próximo ao Ecobras puro. De modo geral, a incorporação das diferentes vermiculitas retardou nas primeiras semanas a biodegradação, provavelmente em função de modificações na estrutura cristalina, conforme sugerido pelos maiores valores de temperatura de fusão observados durante o acompanhamento do processo de biodegradação. No entanto, após 7 semanas os perfis de biodegradação dos micro e nanocompósitos se aproximaram bastante do Ecobras puro. Desta forma, foi possível nesta Tese obter um nanocompósito de Ecobras com vermiculita modificada com brometo de hexadecil fosfônio utilizando ferramentas comuns de processamento no estado fundido com biodegradabilidade próxima ao polímero de partida, porém mais rígido e menos deformável

插层剂在聚合物熔融插层蒙脱土中的作用

近年来，由于有机和无机成分在纳米尺寸上的结合而带来的优异性能使得聚合物／蒙脱土纳米复合材料得到广泛关注。在诸多方法中，因能够使用传统的聚合物熔融挤出、共混等加工设备而无需额外的设备投资，投资低、见效快而且对周围环境没有污染等优点，熔融插层法倍受青睐。然而，通常认为亲油性聚合物无法直接插层蒙脱土，而需要预先用插层剂处理蒙脱土。大多数聚合物是亲油性的，这将大大增加制备材料的成本和工艺的复杂性，并因引入了小分子插层剂而有损材料性能的提高，从而阻碍了该技术的应用和推广。本文从理论上研究了插层剂用量对有机化蒙脱土及聚合物／蒙脱土纳米复合材料微观结构的影响，探索一种无需改性蒙脱土或用很少插层剂改性蒙脱土的制备聚合物／蒙脱土纳米复合材料的方法。1．系统地改变插层剂用量，制备不同的有机化蒙脱土。通过广角X射线衍射、热失重分析、索氏抽提器抽提、差热分析和付立叶红外分析等表征手段，研究了插层剂插层机理以及插层剂在蒙脱土层间的排列方式，为进一步研究有机化蒙脱土在聚合物树脂中的分散奠定基础。结果表明，插层剂插层蒙脱土机理和在蒙脱土层间的排列方式随着插层剂用量的变化而不同。2．用不同的亲油性聚合物熔融插层有机化蒙脱土以制备相应的聚合物／蒙脱土纳米复合材料。用广角嘴射线衍射仪和透射电子显微镜分析研究了蒙脱土在聚合物／蒙脱土纳米复合材料中分散状态。结果表明，随着插层剂用量的减少，蒙脱土片层在聚合物树脂中的分散逐渐由插层型过渡到剥离型，即减少改性蒙脱土时插层剂用量有利于蒙脱土在纳米尺寸上分散于聚合物树脂中。3．用不同的亲油性聚合物直接熔融插层未改性的蒙脱土，广角X射线衍射仪和透射电子显微镜表征结果表明，与蒙脱土片层有相互作用的亲油性聚合物能够直接熔融插层未改性的蒙脱土，获得剥离或插层型聚合物／蒙脱土纳米复合材料，这对于蒙脱土在聚合物改性中的应用具有重要的实际意义和理论意义。4．用共同的母料制备聚丙烯／酸配化聚丙烯／蒙脱土纳米复合材料和尼龙12／酸醉化聚丙烯／蒙脱土纳米复合材料，用广角X射线衍射仪和透射电子显微镜对比分析蒙脱土在聚合物中分散的差异，从而了解聚丙烯与酸配化聚丙烯之间的增容作用对蒙脱土在聚丙烯树脂中分散的影响；同时，用尼龙11和酸配化聚丙烯共插层蒙脱土制备聚丙烯／蒙脱土纳米复合材料，并探讨其增容机理。

Isothermal Crystallization Behavior of Poly(L-lactic acid)/Organo-Montmorillonite Nanocomposites

The isothermal crystallization behavior of poly(L-lactic acid)/organo-montmorillonite nanocomposites (PLLA/OMMT) with different content of OMMT, using a kind of twice-functionalized organoclay (TFC), prepared by melt intercalation process has been investigated by optical depolarizer. In isothermal crystallization from melt, the induction periods (t(i)) and half times for overall PLLA crystallization (100 degrees C <= T-c <= 120 degrees C) were affected by the temperature and the content of TFC in nanocomposites. The kinetic of isothermal crystallization of PLLA/TFC nanocomposites was studied by Avrami theory. Also, polarized optical photomicrographs supplied a direct way to know the role of TFC in PLLA isothermal crystallization process. Wide angle X-ray diffraction (WAXD) patterns showed the nanostructure of PLLA/TFC material, and the PLLA crystalline integrality was changed as the presence of TFC. Adding TFC led to the decrease of equilibrium melting point of nanocomposites, indicating that the layered structure of clay restricted the full formation of crystalline structure of polymer.

An investigation on the dispersion of montmorillonite (MMT) primary particles in PP matrix

A novel path of preparing PP/o-MMT nanocomposites, which pay attention to the breaking up of MMT original agglomerates and dispersing of its primary particles, rather than the intercalation or exfoliation degree of o-MMT, was reported. The method of predispersing the o-MMT particles into a polar poly(vinyl alcohol) (PVA) matrix and then melt blending the pre-treated PVA/o-MMT hybrids with PP was studied. 3-isopropenyl-alpha,alpha-dimethylbenzene-isocyanate (TMI) was used as a modifier of PVA to improve the compatibility between PVA and PP matrix. Pre-disperse o-MMT with TMI modified PVA was proved to be an effective way to get a composite with fine o-MMT particles dispersion. But the method, which is pre-dispersing o-MMT with non modified PVA and then using TMI to modify such PVA/o-MMT hybrid, would largely reduce the reaction degree between TMI and PVA because of the relatively lower reaction temperature. Although the latter method also can obtain finer dispersion composites than that with using PP-g-MAH as compatibilizer, the relatively higher degradation degree of PP matrix in this method will limit the use of this nanocomposite.

Controlling dispersed state and exfoliation process of clay in polymer matrix

In the present review, the authors do not try to provide a comprehensive review of researches on polymer/clay nanocomposites (PCNs), but some examples to demonstrate different exfoliation processes of the clay in various polymer matrixes and the dispersed state of clay. Interaction between polymers and layered silicates plays an important role in adjusting the exfoliation process of layered silicates and the microstructure of polymer nanocomposites. Properties of polymer/layered silicate nanocomposites mainly depend on the dispersed state of layered silicates. The authors will also address the outline of the present research in the direction of PCNs including the discussion of technical problems and their possible solutions.

Phase transition in polyamide-66/montmorillonite nanocomposites on annealing

The crystalline-phase transition in polyamide-66/montmorillonite nanocomposites before melting was investigated by in situ X-ray diffraction and is reported for the first time in this work. The phase-transition temperature in the nanocomposites was 170 degreesC, 20 degreesC lower than that in polyamide-66. The lower phase-transition temperature of the nanocomposites could be attributed to the gamma-phase-favorable environment caused by silicate layers. Meanwhile, the addition of silicate layers changed the crystal structure of the polyamide-66 matrix and influenced the phase-transition behavior.

Effects of surfactant loadings on the dispersion of clays in maleated polypropylene

A series of organically modified clays (OMCs) with a surfactant loading range from 0.625 to 2.5 times the cation exchange capacity (CEC) were melt-mixed with maleated polypropylene (PPMA). Wide-angle X-ray diffraction and transmission electron microscopy results of these narrocomposites show that dispersion of clays becomes unfavorable in the PPMA matrix during melt intercalation as the surfactant loading increases in the process of modifying clays, though larger interlayer distances are obtained in their corresponding OMCs. It is even important that clays uniformly disperse at the nanoscale level in the PPMA matrix when the surfactant loadings are below the CEC, which implies that incomplete exchange of inorganic cations in the process of modifying clay benefits the dispersion of clays in the PPMA matrix.

The preparation of phenolic resin/montmorillonite nanocomposites by suspension condensation polymerization and their morphology

Phenolic resin/clay nanocomposites were prepared using a suspension condensation polymerization method that was suitable to both novolac and resole. Natural montmorillonite and two kinds of organic modified montmorillonite were adopted to investigate the effect of modification on the final morphology of the nanocomposites. X-ray diffraction (XRD) measurements and Transmission Electron Microscope (TEM) observations showed that clay platelets were easier to be exfoliated or intercalated in novolac than in resole because novolac usually has a linear structure. The modifier with a phenyl ring was more compatible with novolac (or resole) than the aliphatic type modifier. The influence of curing on the morphology was studied as well. An exfoliation-adsorption and in situ condensation mechanism was proposed on the formation of the nanocomposites.

PLA and Organoclays Nanocomposites: Degradation Process and Evaluation of ecotoxicity Using Allium cepa as Test Organism

In this study, nanocomposites of PLA and organoclays Cloisite 20A and Cloisite 30B were prepared by the melt intercalation method and the obtained samples were characterized by transmission electron microscopy (TEM). Since composting is an important proposal to the final disposal of biopolymers, the influence of clays on the hydrolytic degradation process of PLA was evaluated by visual analysis and monitoring of molecular weight after periods of 15 and 30 days of degradation in compost. After degradation of the materials in composting environment, the evaluation of cytotoxic, genotoxic and mutagenic effects of compost aqueous extract was carried out using a bioassay with Allium cepa as test organism. The TEM micrographs permitted the observation of different levels of dispersion, including exfoliated regions. In the evaluation of hydrolytic degradation it was noted that the presence of organoclays can decrease the rate of degradation possibly due to the barrier effect of clay layers and/or the higher degree of crystallinity in the nanocomposite samples. Nevertheless, even in the case of nanocomposites, the molecular weight reduction was significant, indicating that the composting process is favorable to the chain scission of PLA in studied materials. In the analysis performed by the bioassay using A. cepa as test organism, it was found that after degradation of the PLA and its nanocomposites the aqueous extract of compost samples induced a decreasing in the mitotic index and an increasing in the induction of chromosomal abnormalities. These results were statistically significant in relation to the negative control (distilled water). By comparing the results obtained for the nanocomposites in relative to pure polymer, there were no statistically significant differences. The types of the observed chromosomal aberrations indicated a possible genotoxic effect of the materials, which may be related to an aneugenic action of PLA degradation products. © 2013 Springer Science+Business Media New York.

Estudo da influência de argilas organofílicas no processo de biodegradação do PLA

In this study nanocomposites of PLA and organoclays Cloisite 20A and Cloisite 30B were prepared by melt intercalation. The influence from the organoclays on the biodegradation of PLA was evaluated based on the respirometry method. The incorporation of clay Cloisite 20A did not change the mineralization curve of PLA. The nanocomposite with Cloisite 30B, on the other hand, presented a different behavior, indicating a delay in the polymer biodegradation. The materials were characterized by X-ray Diffraction, Thermogravimetric Analysis and Differential Scanning Calorimetry. The materials characterization indicated nanocomposites with an intercalated structure as well as reduced thermal stability and a slight increase in the degree of crystallinity compared to the pure polymer.

EPR-Spektroskopie zur Untersuchung von Struktur und Dynamik in Polymer-Ton-Nanokompositen

Ziel der vorliegenden Arbeit war die Untersuchung von Struktur und Dynamik in Polymer-Ton-Nanokompositen mittels EPR-Spektroskopie; damit sollten ein Beitrag zur Analyse der Tensidschicht in solchen Systemen geleistet und die Ergebnisse anderer Messmethoden ergänzt werden. Die Tensidschicht in Polymer-Ton-Nanokompositen nimmt großen Einfluss auf das System, denn sie bestimmt die Wechselwirkung zwischen Ton und Polymer: Damit hydrophiler Ton gut mit hydrophobem Polymer (hier Polystyrol) mischbar ist, muss das Schichtsilikat zunächst mit Tensiden organisch-modifiziert werden; dies geschieht durch Kationenaustausch der Natriumionen im Ton gegen Tenside. Um mit Hilfe der EPR einen Einblick in die Tensidschicht zu gewinnen, muss etwa 1% der zur Tonmodifizierung eingesetzten Amphiphile spinmarkiert sein. So gelang es im Rahmen dieser Arbeit, Tenside mit verschiedenen Kopfgruppen, nämlich Trimethylammonium- bzw. Trimethylphosphoniumtenside, zu synthetisieren und sie an verschiedenen Positionen ihrer hydrophoben Alkylkette mit einem Nitroxidradikal zu markieren. Das Nitroxidradikal diente als Spinsonde für die EPR-Experimente. Neben der Synthese verschiedener, spinmarkierter Amphiphile, der anschließenden Darstellung organisch-modifizierten Tons (Kationenaustausch) und verschiedener Polymer-Ton-Nanokomposite (Schmelzinterkalation) wurden alle Proben mittels EPR-Spektroskopie untersucht; dabei wurden sowohl cw- als auch gepulste Messtechniken eingesetzt. Aus cw-Experimenten ging hervor, dass die Dynamik der gesamten Tensidschicht mit der Temperatur zunimmt und die Mobilität der hydrophoben Tensidalkylkette mit wachsendem Abstand zu ihrer Kopfgruppe wächst. Zugabe von Polymer behindert bei steigender Temperatur das Anschwellen des Tons bei Aufschmelzen der Tensidschicht; die Dynamik des Systems ist eingeschränkt. Mit Hilfe gepulster EPR-Messungen (ENDOR und ESEEM), die Informationen über Abstände bzw. Kontakt in den untersuchten Systemen lieferten, ließ sich ein Strukturmodell der Polymer-Ton-Nanokomposite skizzieren, das Vorstellungen anderer, älterer Methoden unterstützt: Hierbei richten sich die Tenside in Multischichten unterschiedlicher Mobilität parallel zur Tonoberfläche aus.