Crack detection in welded mechanical structures using coupled vibrations

Detection of a fatigue crack in a welded frame structure is studied in this paper using coupled response measurements. Similarity to real engineering structures is maintained in the fabrication of the test frame with hollow section chords and branch members. The fatigue crack was created by a special reciprocating mechanism that generates cyclic stress on a beam member of the structure. The methodology of coupled response measurements is first demonstrated on a single hollow section beam by analytical simulation and experimental validation. The issues of using this approach for fatigue crack detection in real structures are then examined. Finally, the experimental results of the frame under different scenarioes are presented. The existence of the crack is clearly observable from the FRF plots. It is suggested that this approach offers the potential to detect cracks in welded frame structures and is a useful tool for routine maintenance work and health assessment.

Crack detection in hollow section structures through coupled response measurements

Detection of a circumferential crack in a hollow section beam is investigated using coupled response measurements. The crack section is represented by a local flexibility matrix connecting two undamaged beam segments. This matrix defines the relationship between the displacements and forces across the crack section and is derived by applying fundamental fracture mechanics theory. The suitability of the mode coupling methodology is first demonstrated analytically. Laboratory test results are then presented for circular hollow section beams with artificially generated cracks of varying severity. It is shown that this method has the potential as a damage detection tool for mechanical structures. (C) 2002 Elsevier Science Ltd. All rights reserved.

Identification of nonlinear structures using discrete-time Volterra series

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Mechanical design optimization for multi-finger haptic devices applied to virtual grasping manipulation

This paper describes the design of a modular multi-finger haptic device for virtual object manipulation. Mechanical structures are based on one module per finger and can be scaled up to three fingers. Mechanical configurations for two and three fingers are based on the use of one and two redundant axes, respectively. As demonstrated, redundant axes significantly increase workspace and prevent link collisions, which is their main asset with respect to other multi-finger haptic devices. The location of redundant axes and link dimensions have been optimized in order to guarantee a proper workspace, manipulability, force capability, and inertia for the device. The mechanical haptic device design and a thimble adaptable to different finger sizes have also been developed for virtual object manipulation.

Ordering induced by chemical, thermal and mechanical constraints at solid interfaces

We know that classical thermodynamics even out of equilibrium always leads to stable situation which means degradation and consequently d sorder. Many experimental evidences in different fields show that gradation and order (symmetry breaking) during time and space evolution may appear when maintaining the system far from equilibrium. Order through fluctuations, stochastic processes which occur around critical points and dissipative structures are the fundamental background of the Prigogine-Glansdorff and Nicolis theory. The thermodynamics of macroscopic fluctuations to stochastic approach as well as the kinetic deterministic laws allow a better understanding of the peculiar fascinating behavior of organized matter. The reason for the occurence of this situation is directly related to intrinsic non linearities of the different mechanisms responsible for the evolution of the system. Moreover, when dealing with interfaces separating two immiscible phases (liquid - gas, liquid -liquid, liquid - solid, solid - solid), the situation is rather more complicated. Indeed coupling terms playing the major role in the conditions of instability arise from the peculiar singular static and dynamic properties of the surface and of its vicinity. In other words, the non linearities are not only intrinsic to classical steps involving feedbacks, but they may be imbedded with the non-autonomous character of the surface properties. In order to illustrate our goal we discuss three examples of ordering in far from equilibrium conditions: i) formation of chemical structures during the oxidation of metals and alloys; ii) formation of mechanical structures during the oxidation of metals iii) formation of patterns at a solid-liquid moving interface due to supercooling condition in a melt of alloy. © 1984, Walter de Gruyter. All rights reserved.

Estudo comparativo da resistência à tração de juntas adesivas de sobreposição simples e dupla

O método de união com ligações adesivas está cada vez mais a ser utilizado na conceção de estruturas mecânicas, por causa das vantagens significativas desta técnica em comparação com as ligações tradicionais. De facto, as juntas com ligação adesiva estão sob investigação intensa há bastante tempo. Entre as vantagens, destaca-se a redução de peso e possibilidade de unir diferentes materiais, incluindo compósitos, sem danificar as estruturas a ligar. Os adesivos comerciais variam desde resistentes e frágeis (por exemplo, Araldite® AV138) a menos resistentes e dúcteis (por exemplo, Araldite® 2015). Uma nova família de adesivos de poliuretano combina elevada resistência e ductilidade (por exemplo, Sikaforce® 7888). Este trabalho compara o desempenho à tração dos três adesivos supracitados, em juntas de alumínio (Al6082-T651) de sobreposição simples e dupla, com variação dos valores de comprimento de sobreposição (LO). A análise numérica de modelos de dano coesivo (MDC) foi realizada para analisar as tensões de arrancamento (oy) e as de corte (txy) na camada adesiva, para estudar a variável de dano do MDC durante o processo de rotura e para avaliar a capacidade MDC na previsão da resistência da junta. A análise da resistência e da variável de dano ajudou na compreensão das diferenças entre os adesivos no que se refere ao processo de rotura e resistência da junta. Observou-se que as juntas de sobreposição dupla apresentam uma distribuição de tensões bastante mais favorável relativamente às juntas de sobreposição simples, principalmente devido à eliminação da flexão do substrato interior. Como resultado, a resistência destas juntas foi tipicamente superior ao dobro da observada para as juntas de sobreposição simples, com exceção de algumas configurações de junta em que houve plastificação extensa ou mesmo rotura dos substratos por tração. O trabalho proposto permitiu também concluir que as previsões MDC são tipicamente precisas, e qual a família de adesivos é mais adequada para cada configuração de junta, com a clara vantagem para o Sikaforce® 7888. Como resultado deste trabalho, foram propostas diretrizes de conceção para juntas adesivas.

Projeto mecânico de equipamento para fabrico automatizado de vestuário

O fabrico de vestuário é uma atividade que se desenvolve em Portugal há várias décadas. Existem marcas de vestuário com reconhecimento a nível mundial que são de origem portuguesa. Para se conseguir qualidade é necessário inovar e automatizar determinados processos, de forma a aumentar produtividades e reduzir erros devido à mão de obra de tarefas intensivas. Na empresa Portuguesa Henrique Camões, com uma vasta experiência ligada a equipamentos de fabrico têxtil, nasceu a ideia de projetar um protótipo de um equipamento automatizado para o fabrico de colarinhos e punhos, com a finalidade de verificar a sua viabilidade a nível funcional. Este trabalho teve assim por base a necessidade de efetuar um projeto sobre um equipamento capaz de costurar e cortar colarinhos e punhos, a serem aplicados em peças de vestuário. Inicialmente foi efetuado um estudo prévio de levantamento de equipamentos já existentes para fins semelhantes. Foi então necessário idealizar um equipamento capaz de responder às expectativas e exigências por parte do cliente. Após os esboços iniciais, onde foram definidos os tipos de mecanismos e formas de funcionamento dos diferentes sistemas em função dos movimentos e ações pretendidas e a estrutura do equipamento, estes sistemas foram otimizados por forma a se obter como resultado final um equipamento funcional. Foi também projetado o esquema pneumático e Grafcet de funcionamento do equipamento. Como auxiliares do projeto, apresentam-se a lista de componentes e de processos de fabrico, bem como os desenhos de pormenor de todos os componentes integrantes da estrutura. O resultado final é um conjunto de ideias e soluções possíveis de aplicar num equipamento deste tipo. De facto, a solução proposta é uma possibilidade viável para um equipamento automatizado para costura e corte de colarinhos e punhos.

EFFECT – Efficient finite element code

The theme of this dissertation is the finite element method applied to mechanical structures. A new finite element program is developed that, besides executing different types of structural analysis, also allows the calculation of the derivatives of structural performances using the continuum method of design sensitivities analysis, with the purpose of allowing, in combination with the mathematical programming algorithms found in the commercial software MATLAB, to solve structural optimization problems. The program is called EFFECT – Efficient Finite Element Code. The object-oriented programming paradigm and specifically the C ++ programming language are used for program development. The main objective of this dissertation is to design EFFECT so that it can constitute, in this stage of development, the foundation for a program with analysis capacities similar to other open source finite element programs. In this first stage, 6 elements are implemented for linear analysis: 2-dimensional truss (Truss2D), 3-dimensional truss (Truss3D), 2-dimensional beam (Beam2D), 3-dimensional beam (Beam3D), triangular shell element (Shell3Node) and quadrilateral shell element (Shell4Node). The shell elements combine two distinct elements, one for simulating the membrane behavior and the other to simulate the plate bending behavior. The non-linear analysis capability is also developed, combining the corotational formulation with the Newton-Raphson iterative method, but at this stage is only avaiable to solve problems modeled with Beam2D elements subject to large displacements and rotations, called nonlinear geometric problems. The design sensitivity analysis capability is implemented in two elements, Truss2D and Beam2D, where are included the procedures and the analytic expressions for calculating derivatives of displacements, stress and volume performances with respect to 5 different design variables types. Finally, a set of test examples were created to validate the accuracy and consistency of the result obtained from EFFECT, by comparing them with results published in the literature or obtained with the ANSYS commercial finite element code.

A New Model to Determine the Dispersion of Fatigue Damage Evaluations

Reliable predictions of remaining lives of civil or mechanical structures subjected to fatigue damage are very difficult to be made. In general, fatigue damage is extremely sensitive to the random variations of material mechanical properties, environment and loading. These variations may induce large dispersions when the structural fatigue life has to be predicted. Wirsching (1970) mentions dispersions of the order of 30 to 70 % of the mean calculated life. The presented paper introduces a model to estimate the fatigue damage dispersion based on known statistical distributions of the fatigue parameters (material properties and loading). The model is developed by expanding into Taylor series the set of equations that describe fatigue damage for crack initiation.

Modal testing and numerical modeling of the dynamic properties of layered sheet-steel structure

Recently, due to the increasing total construction and transportation cost and difficulties associated with handling massive structural components or assemblies, there has been increasing financial pressure to reduce structural weight. Furthermore, advances in material technology coupled with continuing advances in design tools and techniques have encouraged engineers to vary and combine materials, offering new opportunities to reduce the weight of mechanical structures. These new lower mass systems, however, are more susceptible to inherent imbalances, a weakness that can result in higher shock and harmonic resonances which leads to poor structural dynamic performances. The objective of this thesis is the modeling of layered sheet steel elements, to accurately predict dynamic performance. During the development of the layered sheet steel model, the numerical modeling approach, the Finite Element Analysis and the Experimental Modal Analysis are applied in building a modal model of the layered sheet steel elements. Furthermore, in view of getting a better understanding of the dynamic behavior of layered sheet steel, several binding methods have been studied to understand and demonstrate how a binding method affects the dynamic behavior of layered sheet steel elements when compared to single homogeneous steel plate. Based on the developed layered sheet steel model, the dynamic behavior of a lightweight wheel structure to be used as the structure for the stator of an outer rotor Direct-Drive Permanent Magnet Synchronous Generator designed for high-power wind turbines is studied.

Los métodos de enseñanza en ELE : el método comunicativo revisado

Cette étude se focalise sur la révision de l’approche communicative des manuels d’enseignement de l’espagnol comme langue étrangère (ELE) et, plus particulièrement, sur celle des manuels utilisés dans les institutions scolaires du Québec. D’un point de vue historique, les premières inquiétudes liées à l’enseignement et à l’acquisition de langues secondes sont apparues dans l’Antiquité. Pendant des siècles, l’enseignement fondé sur la répétition de structures a prédominé, mais une fois le Moyen Âge passé, d’autres avancées pédagogiques sont nées. Par exemple, au XVIIe siècle, des études sur la question, inspirées de penseurs comme Montaigne et Locke, ont révélé que l’apprentissage formel de la langue n’était pas utile et que les apprenants avaient besoin d’une motivation pour apprendre. Le XXe siècle a été caractérisé par le déploiement de propositions méthodologiques à utiliser dans l’enseignement de langues secondes, et c’est ainsi que des méthodes telles que Directe, Audio-linguistique, Apprentissage communautaire de la langue et Approche naturelle ont surgi. Au milieu du XXe siècle s’est développée en Europe une proposition basée sur les besoins communicatifs des étudiants et ce qui, au début, était connu comme l’approche notionnelle fonctionnelle a évolué et est devenu l’enseignement communicatif. Une telle approche concerne essentiellement l’usage de la langue et accorde moins d’importance aux connaissances linguistiques. Elle a pour objectif principal que l’étudiant-parlant développe des habiletés interprétatives et expressives de la langue objet. En nous appuyant sur un cadre théorique de l’enseignement des langues et en analysant les manuels Nuevo ELE, Prisma et Español en marcha (niveaux A1-B2), nous prétendons vérifier la présence de l’approche communicative dans ces manuels afin de pouvoir démontrer que dans les activités dites communicatives, il y a différentes applications possibles des méthodes traditionnelles de l’enseignement de langues secondes et que, par conséquent, l’approche communicative réunit plusieurs propositions qui proviennent d’autres méthodes. Mot-clés : Espagnol langue étrangère (ELE), approche communicative, analyse de manuels, Nuevo ELE, Prisma, Español en marcha.

Modellfehler und Greensche Funktionen in der Statik

Die vorliegende Arbeit befasst sich mit den Fehlern, die bei der Berechnung von Tragstrukturen auftreten können, dem Diskretisierungs- und dem Modellfehler. Ein zentrales Werkzeug für die Betrachtung des lokalen Fehlers in einer FE-Berechnung sind die Greenschen Funktionen, die auch in anderen Bereichen der Statik, wie man zeigen kann, eine tragende Rolle spielen. Um den richtigen Einsatz der Greenschen Funktion mit der FE-Technik sicherzustellen, werden deren Eigenschaften und die konsistente Generierung aufgezeigt. Mit dem vorgestellten Verfahren, der Lagrange-Methode, wird es möglich auch für nichtlineare Probleme eine Greensche Funktion zu ermitteln. Eine logische Konsequenz aus diesen Betrachtungen ist die Verbesserung der Einflussfunktion durch Verwendung von Grundlösungen. Die Greensche Funktion wird dabei in die Grundlösung und einen regulären Anteil, welcher mittels FE-Technik bestimmt wird, aufgespalten. Mit dieser Methode, hier angewandt auf die Kirchhoff-Platte, erhält man deutlich genauere Ergebnisse als mit der FE-Methode bei einem vergleichbaren Rechenaufwand, wie die numerischen Untersuchungen zeigen. Die Lagrange-Methode bietet einen generellen Zugang zur zweiten Fehlerart, dem Modellfehler, und kann für lineare und nichtlineare Probleme angewandt werden. Auch hierbei übernimmt die Greensche Funktion wieder eine tragende Rolle, um die Auswirkungen von Parameteränderungen auf ausgewählte Zielgrößen betrachten zu können.

Efeitos da radiação uv, temperatura e vapor aquecido nos compósitos poliméricos: monitoramento, instabilidade estrutural e fratura

The application of composite materials and in particular the fiber-reinforced plastics (FRP) has gradually conquered space from the so called conventional materials. However, challenges have arisen when their application occurs in equipment and mechanical structures which will be exposed to harsh environmental conditions, especially when there is the influence of environmental degradation due to temperature, UV radiation and moisture in the mechanical performance of these structures, causing irreversible structural damage such as loss of dimensional stability, interfacial degradation, loss of mass, loss of structural properties and changes in the damage mechanism. In this context, the objective of this thesis is the development of a process for monitoring and modeling structural degradation, and the study of the physical and mechanical properties in FRP when in the presence of adverse environmental conditions (ageing). The mechanism of ageing is characterized by controlled environmental conditions of heated steam and ultraviolet radiation. For the research, it was necessary to develop three polymer composites. The first was a lamina of polyester resin reinforced with a short glass-E fiber mat (representing the layer exposed to ageing), and the other two were laminates, both of seven layers of reinforcement, one being made up only of short fibers of glass-E, and the other a hybrid type reinforced with fibers of glass-E/ fibers of curaua. It should be noted that the two laminates have the lamina of short glass-E fibers as a layer of the ageing process incidence. The specimens were removed from the composites mentioned and submitted to environmental ageing accelerated by an ageing chamber. To study the monitoring and modeling of degradation, the ageing cycles to which the lamina was exposed were: alternating cycles of UV radiation and heated steam, a cycle only of UV radiation and a cycle only of heated steam, for a period defined by norm. The laminates have already undergone only the alternating cycle of UV and heated steam. At the end of the exposure period the specimens were subjected to a structural stability assessment by means of the developed measurement of thickness variation technique (MTVT) and the measurement of mass variation technique (MMVT). Then they were subjected to the mechanical tests of uniaxial tension for the lamina and all the laminates, besides the bending test on three points for the laminates. This study was followed by characterization of the fracture and the surface degradation. Finally, a model was developed for the composites called Ageing Zone Diagram (AZD) for monitoring and predicting the tensile strength after the ageing processes. From the results it was observed that the process of degradation occurs Abstract Raimundo Nonato Barbosa Felipe xiv differently for each composite studied, although all were affected in certain way and that the most aggressive ageing process was that of UV radiation, and that the hybrid laminated fibers of glass-E/curaua composite was most affected in its mechanical properties