Estudo da estabilidade e da capacidade resistente de painéis estruturais do sistema construtivo Light Steel Framing

Pós-graduação em Engenharia Civil - FEIS

Impact of thermal bridging on the performance of buildings using Light Steel Framing in Brazil

The Light Steel Framing building technology was introduced in Brazil in the late 1990s for the construction of residential houses. Because the design system was imported from the United States and is optimised to work well in that temperate climate, some modi fi cations must be made to adapt it for the Brazilian climate. The objective of this paper was to assess the impact of thermal bridging across enclosure elements on the thermal performance of buildings designed with Light Steel Framing in Brazil. The numerical simulation program EnergyPlus and a speci fi c method that considered the effects of metallic structures in the hourly simulations were used for the analysis. Two air-conditioned commercial buildings were used as case studies. The peak thermal load increased approximately 10% when an interior metal frame was included in the numerical simulations compared to non-metallic structures. Even when a metal frame panel was used only for vertical elements in the facade of a building with a conventional concrete structure, the simulations showed a 5% increase in annual energy use.

Tecnologia construtiva de fachada em chapas delgadas estruturadas em light steel framing.

Aumento da produtividade, melhorias na qualidade dos produtos, redução de custos e de impactos ambientais são essenciais para a capacidade competitiva das empresas. A execução da fachada faz parte do caminho crítico da obra, por ser um subsistema que associa as funções de fechamento, acabamento, iluminação e ventilação e ainda por incorporar sistemas prediais; apresenta, por isso também, um alto custo direto em relação aos outros subsistemas do edifício. A tecnologia construtiva de fachadas em chapas delgadas com estrutura em Light Steel Framing (LSF) é uma alternativa viável para aumentar a produtividade e reduzir os prazos de obra, com qualidade e desempenho, e pode trazer benefícios em relação a atividades intensas em mão de obra como é o caso da alvenaria de vedação e de seus revestimentos. O presente trabalho tem por objetivo sistematizar e analisar o conhecimento relativo a essa tecnologia construtiva de fachada. O método adotado compreende revisão bibliográfica. Como contribuição, o trabalho reúne um conjunto organizado de informações sobre os principais sistemas disponíveis no mercado contemplando: a caracterização do sistema de fachada, de suas camadas e dos perfis leves de aço e a sistematização das principais avaliações técnicas de sistemas existentes em outros países, reunindo normas técnicas de produtos e de execução. Acredita-se que a reunião e organização das informações, antes dispersas em diversas referências, têm potencial para subsidiar o meio técnico para tomada de decisão quanto ao uso adequado da nova tecnologia.

Elementos de apoio ao dimensionamento de secções compostas em light steel framing

Dissertação de Mestrado, Engenharia Civil, Especialização em Estruturas, Instituto Superior de Engenharia, Universidade do Algarve, 2016

Structural and thermal performance of cold-formed steel stud wall systems under fire conditions

Cold-formed steel stud walls are a major component of Light Steel Framing (LSF) building systems used in commercial, industrial and residential buildings. In the conventional LSF stud wall systems, thin steel studs are protected from fire by placing one or two layers of plasterboard on both sides with or without cavity insulation. However, there is very limited data about the structural and thermal performance of stud wall systems while past research showed contradicting results, for example, about the benefits of cavity insulation. This research was therefore conducted to improve the knowledge and understanding of the structural and thermal performance of cold-formed steel stud wall systems (both load bearing and non-load bearing) under fire conditions and to develop new improved stud wall systems including reliable and simple methods to predict their fire resistance rating. Full scale fire tests of cold-formed steel stud wall systems formed the basis of this research. This research proposed an innovative LSF stud wall system in which a composite panel made of two plasterboards with insulation between them was used to improve the fire rating. Hence fire tests included both conventional steel stud walls with and without the use of cavity insulation and the new composite panel system. A propane fired gas furnace was specially designed and constructed first. The furnace was designed to deliver heat in accordance with the standard time temperature curve as proposed by AS 1530.4 (SA, 2005). A compression loading frame capable of loading the individual studs of a full scale steel stud wall system was also designed and built for the load-bearing tests. Fire tests included comprehensive time-temperature measurements across the thickness and along the length of all the specimens using K type thermocouples. They also included the measurements of load-deformation characteristics of stud walls until failure. The first phase of fire tests included 15 small scale fire tests of gypsum plasterboards, and composite panels using different types of insulating material of varying thickness and density. Fire performance of single and multiple layers of gypsum plasterboards was assessed including the effect of interfaces between adjacent plasterboards on the thermal performance. Effects of insulations such as glass fibre, rock fibre and cellulose fibre were also determined while the tests provided important data relating to the temperature at which the fall off of external plasterboards occurred. In the second phase, nine small scale non-load bearing wall specimens were tested to investigate the thermal performance of conventional and innovative steel stud wall systems. Effects of single and multiple layers of plasterboards with and without vertical joints were investigated. The new composite panels were seen to offer greater thermal protection to the studs in comparison to the conventional panels. In the third phase of fire tests, nine full scale load bearing wall specimens were tested to study the thermal and structural performance of the load bearing wall assemblies. A full scale test was also conducted at ambient temperature. These tests showed that the use of cavity insulation led to inferior fire performance of walls, and provided good explanations and supporting research data to overcome the incorrect industry assumptions about cavity insulation. They demonstrated that the use of insulation externally in a composite panel enhanced the thermal and structural performance of stud walls and increased their fire resistance rating significantly. Hence this research recommends the use of the new composite panel system for cold-formed LSF walls. This research also included steady state tensile tests at ambient and elevated temperatures to address the lack of reliable mechanical properties for high grade cold-formed steels at elevated temperatures. Suitable predictive equations were developed for calculating the yield strength and elastic modulus at elevated temperatures. In summary, this research has developed comprehensive experimental thermal and structural performance data for both the conventional and the proposed non-load bearing and load bearing stud wall systems under fire conditions. Idealized hot flange temperature profiles have been developed for non-insulated, cavity insulated and externally insulated load bearing wall models along with suitable equations for predicting their failure times. A graphical method has also been proposed to predict the failure times (fire rating) of non-load bearing and load bearing walls under different load ratios. The results from this research are useful to both fire researchers and engineers working in this field. Most importantly, this research has significantly improved the knowledge and understanding of cold-formed LSF walls under fire conditions, and developed an innovative LSF wall system with increased fire rating. It has clearly demonstrated the detrimental effects of using cavity insulation, and has paved the way for Australian building industries to develop new wall panels with increased fire rating for commercial applications worldwide.

Fire Tests of Cold-formed Steel Wall Systems

Cold-formed steel stud walls are an important component of Light Steel Framing (LSF) building systems used in commercial, industrial and residential buildings. In the conventional LSF stud wall systems, thin-walled steel studs are protected from fire by placing one or two layers of plasterboard on both sides with or without cavity insulation. However, there is very limited data about the structural and thermal performance of these wall systems while past research showed contradicting results about the benefits of cavity insulation. This research proposed a new LSF stud wall system in which a composite panel made of two plasterboards with insulation between them was used to improve the fire rating of walls. Full scale fire tests were conducted using both conventional steel stud walls with and without the use of cavity insulation and the new composite panel system. Eleven full scale load bearing wall specimens were tested to study the thermal and structural performances of the load bearing wall assemblies under standard fire conditions. These tests showed that the use of cavity insulation led to inferior fire performance of walls while also providing good explanations and supporting test data to overcome the incorrect industry assumptions about cavity insulation. Tests demonstrated that the use of external insulation in a composite panel form enhanced the thermal and structural performances of stud walls and increased their fire resistance rating significantly. This paper presents the details of the full scale fire tests of load-bearing wall assemblies lined with plasterboards and different types of insulation under varying load ratios. Test results including the temperature and deflection profiles of walls measured during the fire tests will be presented along with their failure modes and failure times.

Optimización y propuesta de sistema opaco de cerramiento multicapa ligero con estructura de light steel frame como alternativa competitiva a los sistemas de cerramientos tradicionales

En la actualidad, el crecimiento de la población y el desarrollo tecnológico de nuestros tiempos han originado novedosas formas de confort para los habitantes, lo cual a su vez se traduce en una demanda creciente de energía. No obstante, el concepto energético está llegando a la conciencia y es necesario adaptarse a la nueva situación, por lo tanto, es imprescindible el estudio y el aprovechamiento de nuevos sistemas constructivos de cerramientos, como pueden ser los cerramientos multicapas ligeros, que presentan características favorables para el ahorro en el consumo energético, y a su vez pueden ser industrializados, obteniendo beneficios, como la mejora de la calidad, el acortamiento de plazos constructivos, mayor seguridad, altas prestaciones, mayor ligereza, más espacio habitable, entre otros. El desarrollo de esta tesis doctoral esta centrado en definir tres propuestas de Cerramientos Multicapas Ligeros (CML) con estructura de light steel frame, analizando el comportamiento térmico y acústico, así como también el coste económico de las mismas, con el objetivo de demostrar que este tipo de sistema constructivo es una alternativa competitiva a los sistemas de Cerramientos Tradicionales y, que a su vez se puedan implementar en cualquier sistema constructivo y se puedan adaptar a los distintos ambientes climáticos que existen en España. Por otro lado, se han seleccionado tres Cerramientos Tradicionales, para llevar a cabo las distintas comparativas propuestas. La investigación se desarrolla en cinco grandes partes: La primera parte está formada por la justificación de la investigación y el planteamiento de los objetivos, así como también la hipótesis de partida y la metodología empleada. En la segunda parte se definen los antecedentes teóricos, divididos en tres temas: el cerramiento ? la fachada, la transmisión del calor y la transmisión del sonido en los cerramientos. También se realiza una síntesis del trabajo de investigación previo que he realizado ?Caracterización del comportamiento térmico de fachadas multicapas ligeras?, el cual sirve de base de partida para el desarrollo de esta tesis. Y por último, se desarrollan distintos temas relacionados con el Light Steel Frame (LSF), en donde se lleva a cabo una búsqueda de la documentación disponible sobre las investigaciones científico-tecnológicas, desde distintos puntos de vista: térmico, acústico, económico, estructural, en caso de incendio, industrialización y medioambiental ? sostenibilidad. Una vez realizados todos los puntos anteriores y para sintetizar la información, se lleva a cabo una clasificación de los sistemas de cerramientos que tienen como estructura el light steel frame, se analizan las ventajas e inconvenientes de cada uno de estos sistemas de la clasificación, llegando a unas conclusiones que sirven de base para definir las propuestas de Cerramientos Multicapas Ligeros. En la tercera parte, se definen los tres cerramientos tradicionales que se utilizan para realizar las comparativas con los cerramientos multicapas ligeros, definiendo las características de cada uno de los materiales y, también se desarrollan los criterios de diseño que deben cumplir los cerramientos multicapas ligeros, definiendo cada una de las tres muestras de ensayo de cerramientos multicapas ligeros. En la cuarta parte se lleva a cabo el análisis teórico ? experimental de las seis muestras de estudio, en donde, se realiza una investigación térmica basada en simulaciones y experimentaciones en células de ensayo e implementación de la termografía infrarroja. Por otro lado, se realiza también una investigación acústica desarrollando ensayos en laboratorio de aislamiento a ruido aéreo e intensimetría sonora. Y por último, se hace un análisis económico, tomando en cuenta las variables del coste de construcción, el consumo energético, el ahorro que supone la masa a la estructura y el espacio adicional que aporta este tipo de sistema constructivo a la superficie útil, para ello se plantean distintos escenarios de estudio. Una vez obtenidos los resultados de las diferentes investigaciones (térmica, acústica y económica), se llevan a cabo una serie de comparativas entre los cerramientos multicapas ligeros y los cerramientos tradicionales, y los cerramientos multicapas ligeros entre sí. En la quinta parte, se exponen las conclusiones derivadas de las distintas investigaciones y se realiza la comprobación de los objetivos propuestos y de la hipótesis de partida, destacando los hallazgos principales para cada situación y se presentan las líneas futuras de investigación que han ido surgiendo en el desarrollo de la tesis doctoral.

Proyecto de estructuras de steel framing

El objetivo de la presentación es mostrar las posibilidades estructurales del uso del sistema steel framing (LGSF) en España. En la ponencia se mostrarán dos ejemplos ejecutados en el año 2014 que pondrán de manifiesto los aspectos más ventajosos del sistema. En primer lugar se mostrará una vivienda unifamiliar donde la novedad estructural reside en el uso de cerchas en la cubierta para “colgar” la estructura consiguiendo así luces libres de 8x10m. Ha sido un proyecto que sufrido muchas modificaciones en el proyecto básico, por lo que el sistema estructural tuvo que ir adaptándose para absorber los diversos cambios. Se mostrarán aspectos relevantes del diseño así como un reportaje fotográfico de la ejecución. En segundo lugar se presentará el diseño y la ejecución del estrado para la beatificación de d. Álvaro del Portillo. Se trata de un estrado de 68 x 13 m. El estrado, al ser una estructura efímera se había planteado inicialmente para su resolución mediante mecanotubo, sin embargo la apariencia estética que aportaba esta solución estructural hizo que se buscaran nuevas soluciones, y se planteó ejecutar la obra con steel framing.

Coordenação e fiscalização de obras de reabilitação urbana - acompanhamento de operações de reabilitação no Morro da Sé

O presente relatório descreve o trabalho desenvolvido durante os 6 meses de estágio curricular no âmbito do mestrado em construções. O estágio decorreu na Porto Vivo, SRU, uma empresa pública responsável pela dinamização social e económica do Centro Histórico do Porto – Património Mundial. Ao longo do estágio foram realizadas tarefas relacionadas com o tema Coordenação e Fiscalização de Obras, integrando a equipa do Núcleo de Execução de Obras (NEO), acompanhando as obras a decorrer no Centro Histórico do Porto, como por exemplo as Operações de Reabilitação e Realojamento no Morro da Sé. Procedeu-se também à realização de várias vistorias (segurança, salubridade e estética, determinação do nível de conservação e vistorias para efeitos de receção provisória de edifícios), embargo de obras e também o estudo do estado de conservação do edificado nas Áreas de Reabilitação Urbana (ARU) em Santos Pousada e Lapa. Desta forma, tornou-se possível reunir uma diversa quantidade de informação para a realização deste relatório, abordando assuntos importantes tais como as adversidades e anomalias observadas nas visitas às Operações de Reabilitação e Realojamento no Morro da Sé, como também a sugestão de um material estrutural alternativo, o Light Steel Framing.

Solução construtiva com elementos de aço enformados a frio

A atual dissertação consiste numa apreciação global dos vários critérios que integram a aplicação do método construtivo de elementos estruturais de aço enformado a frio, muitas vezes designado por método prescritivo da construção em “aço leve”, “Light Steel Framing” (LSF) ou em alternativa também designado de “Light Gauge Steel Framing” (LGSF) e está especialmente vocacionado para a construção de edifícios de um a três pisos. Este conceito tem origem no facto de se usar chapas de aço de espessura reduzida, respetivamente mais leve, para fabricação dos perfis o que contribui para um menor peso dos elementos estruturais. Será abordado essencialmente o sector dos edifícios de habitação bem como a reabilitação dos mesmos, com recurso à solução em estudo, dado que é um dos setores que detém maior impacte socio-económico e ambiental. O estudo engloba igualmente a descrição e análise dos métodos construtivos, bem como os produtos empregues nesta solução sustentável, definindo desta forma uma resposta ajustada a cada subsistema da construção, desde estrutura, pavimentos, coberturas, fachadas, divisórias, climatização e acústica. Por fim, para obter um retrato da prática na Região Autónoma da Madeira, face a este tipo de construção sustentável, realizou-se uma análise de casos de estudo, nomeadamente no que diz respeito à viabilidade económica desta solução construtiva.

Full scale fire tests of a new light gauge steel floor-ceiling system

Cold-formed steel members can be assembled in various combinations to provide cost-efficient and safe light gauge floor systems for buildings. Such Light gauge Steel Framing (LSF) systems are widely accepted in industrial and commercial building construction. An example application is in floor-ceiling systems. Light gauge steel floor-ceiling systems must be designed to serve as fire compartment boundaries and provide adequate fire resistance. Fire-rated floor-ceiling assemblies formed with new materials and construction methodologies have been increasingly used in buildings. However, limited research has been undertaken in the past and hence a thorough understanding of their fire resistance behaviour is not available. Recently a new composite floor-ceiling system has been developed to provide higher fire rating under standard fire conditions. But its increased fire rating could not be determined using the currently available design methods. Therefore a research project was carried out to investigate its structural and fire resistance behaviour under standard fire conditions. In this research project full scale experimental tests of the new LSF floor system based on a composite ceiling unit were undertaken using a gas furnace at the Queensland University of Technology. Both the conventional and the new steel floor-ceiling systems were tested under structural and fire loads. Full scale fire tests provided a good understanding of the fire behaviour of the LSF floor-ceiling systems and confirmed the superior performance of the new composite system. This paper presents the details of this research into the structural and fire behaviour of light gauge steel floor systems protected by the new composite panel, and the results.

Experimental study of load bearing cold-formed steel wall systems under fire conditions

Light Gauge Steel Framing (LSF) walls made of cold-formed and thin-walled steel lipped channel studs with plasterboard linings on both sides are commonly used in commercial, industrial and residential buildings. However, there is limited data about their structural and thermal performance under fire conditions while past research showed contradicting results about the benefits of using cavity insulation. A new composite wall panel was recently proposed to improve the fire resistance rating of LSF walls, where an insulation layer was used externally between the plasterboards on both sides of the wall frame instead of using it in the cavity. In this research 11 full scale tests were conducted on conventional load bearing steel stud walls with and without cavity insulation, and the new composite panel system to study their thermal and structural performance under standard fire conditions. These tests showed that the use of cavity insulation led to inferior fire performance of walls, and provided supporting research data. They demonstrated that the use of insulation externally in a composite panel enhanced the thermal and structural performance of LSF walls and increased their fire resistance rating. This paper presents the details of the LSF wall tests and the thermal and structural performance data and fire resistance rating of load-bearing wall assemblies lined with varying plasterboard-insulation configurations under two different load ratios. Fire test results including the time–temperature and deflection profiles are presented along with the failure times and modes.

Finite element modelling of load bearing cold-formed steel wall systems under fire conditions

Light Gauge Steel Framing (LSF) walls are made of cold-formed, thin-walled steel lipped channel studs with plasterboard linings on both sides. However, these thin-walled steel sections heat up quickly and lose their strength under fire conditions despite the protection provided by plasterboards. A new composite wall panel was recently proposed to improve the fire resistance rating of LSF walls, where an insulation layer was used externally between the plasterboards on both sides of the wall frame instead of using it in the cavity. A research study using both fire tests and numerical studies was undertaken to investigate the structural and thermal behaviour of load bearing LSF walls made of both conventional and the new composite panels under standard fire conditions and to determine their fire resistance rating. This paper presents the details of finite element models of LSF wall studs developed to simulate the structural performance of LSF wall panels under standard fire conditions. Finite element analyses were conducted under both steady and transient state conditions using the time-temperature profiles measured during the fire tests. The developed models were validated using the fire test results of 11 LSF wall panels with various plasterboard/insulation configurations and load ratios. They were able to predict the fire resistance rating within five minutes. The use of accurate numerical models allowed the inclusion of various complex structural and thermal effects such as local buckling, thermal bowing and neutral axis shift that occurred in thin-walled steel studs under non-uniform elevated temperature conditions. Finite element analyses also demonstrated the improvements offered by the new composite panel system over the conventional cavity insulated system.

Fire performance of LSF wall panels using numerical parametric studies

Light Gauge Steel Framing (LSF) walls made of cold-formed and thin-walled steel lipped channel studs with plasterboard linings on both sides are commonly used in commercial, industrial and residential buildings. However, there is limited data about their structural and thermal performances under fire conditions. Recent research at the Queensland University of Technology has investigated the structural and thermal behaviour of load bearing LSF wall systems. In this research a series of full scale fire tests was conducted first to evaluate the performance of LSF wall systems with eight different wall configurations under standard fire conditions. Finite element models of LSF walls were then developed, analysed under transient and steady state conditions, and validated using full scale fire tests. This paper presents the details of an investigation into the fire performance of LSF wall panels based on an extensive finite element analysis based parametric study. The LSF wall panels with eight different plasterboard-insulation configurations were considered under standard fire conditions. Effects of varying steel grades, steel thicknesses, screw spacing, plasterboard restraint, insulation materials and load ratio on the fire performance of LSF walls were investigated and the results of extensive fire performance data are presented in the form of load ratio versus time and critical hot flange (failure) temperature curves.