Flow behavior of LDPE and its blends with LLDPE I and II: A comparative study

Studies on melt rheological properties of blends of low density polyethylene (LDPE) with selected grades of linear low density polyethylene (LLDPE), which differ widely in their melt flow indices, are reported, The data obtained in a capillary rheometer are presented to describe the effects of blend composition and shear rate on flow behavior index, melt viscosity, and melt elasticity. In general, blending of LLDPE I that has a low melt flow index (2 g/10 min) with LDPE results in a decrease of its melt viscosity, processing temperature, and the tendency of extrudate distortion, depending on blending ratio. A blending ratio around 20-30% LLDPE I seems optimum from the point of view of desirable improvement in processability behavior. On the other hand, blending of LLDPE II that has a high melt flow index (10 g/10 min) with LDPE offers a distinct advantage in increasing the pseudoplasticity of LDPE/LLDPE II blends.

Lewis酸引发的LLDPE/PS共混体系的原位反应增容及其结构与性能研究

本文以单组分和双组分Lewis酸为催化剂，采用反应加工的方法，制备了原位反应增容的线性低密度聚乙烯/聚苯乙烯共混物（LLDPE/PS），并对原位反应增容的机理、增容体系的结构性能以及Lewis酸对共混组分的降解作用进行了系统研究。 以FTIR和NMR为手段、二甲苯为模拟化合物，确认LLDPE/PS共混体系在Lewis酸为催化剂作用下发生了LLDPE与PS的接枝反应，LLDPE接枝在PS苯环的对位上。形成的原位接枝共聚物对体系起增容作用。 使用溶剂抽提、SEM、DMA、流变和DSC等手段对以单组分Lewis酸AlCl3 为催化剂的LLDPE/PS共混物的结构性能进行了研究。从溶剂抽提前后的重量比计算了接枝物的含量。催化剂用量较低时体系中的接枝物含量随AlCl3的增加而提高，随着AlCl3进一步增加，接枝物含量不会增加反而下降，发现AlCl3导致均聚物的降解。研究结果表明，共混体系中加入适量的AlCl3催化剂后，分散相尺寸减小，分布均匀，储能模量增加，低频区的复数黏度升高。但AlCl3用量过高时使共混物的分散相尺寸增加，分布均匀度下降，储能模量和复数黏度降低。以GPC为手段研究了单组分 Lewis酸AlCl3对共混组分的降解作用，发现对PS的降解作用显著。 由于单组分Lewis酸催化剂会导致共混组分降解，使共混体系的物理机械性能变劣，为此，我们在LLDPE/PS共混物中引入了双组分Lewis酸催化剂（Me3SiCl、InCl3•4H2O）。结果表明双组分Lewis酸催化剂不但能够催化LLDPE和PS的原位接枝反应，获得高性能的LLDPE/PS合金材料，而且不会引发共混组分PS的降解。在催化剂用量固定时，采用双组分催化剂时共混物的拉伸强度随着LLDPE含量的增加几乎保持不变，但冲击强度有十分明显的提高。对比了加入催化剂前后共混物形貌的变化，增容后的共混物中分散相粒子尺寸显著降低，证明了双Lewis酸良好的催化性能。 对以双Lewis酸为催化剂的共混物的流变行为和结晶行为进行了研究。随着催化剂的加入，两相之间的相互作用增强，因此共混物的复数黏度，储能模量和损耗模量都有不同程度的提高。增容后的LLDPE相区变小，因而在冷却过程中出现不同程度的分步结晶现象。 对单组分和双组分Lewis酸催化剂原位反应增容LLDPE/PS共混体系的机理进行了探讨。机理为Friedel-Crafts烷基化反应。在采用单组分Lewis酸催化剂时， AlCl3与体系中含有的微量水等杂质发生反应，形成一个复合物，然后进一步与聚乙烯中的不饱和的双键发生反应形成碳正离子，并攻击LLDPE分子链从而形成大分子的碳正离子LLDPE+，而这些LLDPE+则通过电子的重排而发生剪切断裂。在催化剂的存在下，这些断裂的LLDPE片断取代PS中的苯环上的质子而发生接枝反应，从而形成LLDPE-g-PS共聚物。采用双组分Lewis酸催化剂时，首先发生双Lewis酸的耦合；耦合后的Lewis酸与水等杂质反应生成复合物，然后与非饱和的LLDPE分子反应生成初级碳正离子；初级碳正离子进攻LLDPE主链，生成较大的碳正离子；LLDPE+碳正离子取代PS苯环对位的质子而生成接枝共聚物。

官能化LLDPE及其合金材料(LLDPE/HIPS)的制备及结构性能研究

本文采用核磁共振碳谱、电喷雾质谱研究LLDPE-g-AA接枝产物的链结构。电喷雾质谱显示所有的丙烯酸单体都发生自聚形成低聚物，核磁共振碳谱进一步证明了丙烯酸在聚乙烯链上形成支链，并且由于反应挤出过程中的高温作用，丙烯酸支链脱水形成酸酐。丙烯酸支链在聚乙烯的结晶过程中影响链段的规整性排列，并有可能充当成核剂，使得聚乙烯晶体随着接枝率的升高变得小而不规整。接枝产物的流变行为表明丙烯酸支链起到内增塑剂作用，降低接枝产物的表观粘度，有利于产物的后加工处理。由于接枝率低的缘故，我们采用角鲨烷模拟乙丙共聚物与马来酸酐进行接枝反应。在170℃，单体浓度为2%W/V，引发剂浓度为0.2%W/V下，体系中存在马来酸酐自聚和接枝一对竞争反应。但由于存在链转移，马来酸酐大部分以单个分子形式接在角鲨烷上。对于LLDPE/HIPS共混体系，我们采用不同于以外加增容剂的办法，直接在共混过程中加入路易斯酸，利用聚乙烯本身带有或降解过程中生成的少量双键与苯发生Friedel-Crafts烷基化反应。为了找到最佳反应条件，我们研究了不同AlCl_3含量、反应时间、反应温度对增容效果的影响。增容共混物的力学性能，特别是冲击强度和微观形态照片表明加入AlCl_3后，在PE/HIPS两相界面处生成接枝共聚物PE-g-HIPS，降低界面张力，改善共混性。由于增容剂只在两相界面处生成，因此加入AlCl_3对共混物中聚乙烯组分的热学性能和结晶性并没有太大影响。

LLDPE接枝新型表面活性剂共聚物的制备及其结构、性能与应用的基础研究

合成三个系列的新型表面活性剂，制备了三个系列的聚乙烯接枝共聚物。第一系列的表面活性剂是将Tween8O、span80，聚氧乙烯肉桂醇醚，PEO（400），PEO（1000），PEO（2000）OCOC1’7H35和PEO（6000）-OCOC17H35引入双键而使其功能化，然后接枝到聚乙烯分子链上，表面活性剂的引入改变了聚乙烯的表面性能，使其亲水性增加。前三者为商品防雾滴剂，实验发现防雾滴剂的聚乙烯接枝共聚物膜的防雾滴性不如物理共混法制备的聚乙烯防雾滴膜的效果好。接枝聚乙烯共聚物LLDPE-g-PEO和LLDPE-g-PEO-sterate，由于结构差别，共聚物表面组成不同。前者随着支链长度的增加，支链柔性降低，共聚物表面氧的富集量趋于减少；而后者由于疏水基硬脂酸中碳链的存在，随着支链的增加，共聚物表面氧的富集量增加。LLDPE-g-PEO（400）和LLDPE-g-PEO（1000）的等温结晶速率都比空白聚乙烯的快。由于PEO与聚乙烯不相容，支链PEo在接枝共聚物中起异相成核剂的作用，使结晶速率加快。LLDPE-g-PEO（2000）-stearate的等温结晶速率与聚乙烯的接近，但比空白聚乙烯的略慢。这是由于支链末端硬脂酸碳链是柔性的疏水链，且与聚乙烯有较好的相容性，在本体聚乙烯非晶区中活动性较强，带动聚氧乙烯支链向相同的方向运动，使支链在聚乙烯中分散且伸展，对聚乙烯分子起惰性稀释剂的作用而导致结晶速率降低；但聚氧乙烯（2000）又具有结晶性，在本体聚乙烯中起异相成核剂的作用，使聚乙烯结晶速率加快，这两种作用消长的结果，使LLDPE-g-PEO（2000）-stearte接枝共聚物的结晶速率接近聚乙烯，但比聚乙烯的结晶速率略慢。LLDPE-g-PEO（6000）-stearate接枝共聚物的结晶速率比聚乙烯的快，这是由于聚氧乙烯（6000）的结晶性较强，活动性较强的硬脂酸基团很难使其伸展，其晶粒在本体聚乙烯中主要起异相成核剂的作用，导致其结晶速率比聚乙烯的快。为了弄清表面活性剂接枝到大分子链上的作用机理，特设计第二、第三系列的表面活性剂。第二系列的新型表面活性剂是I、II、III、IV和V，以及含有不饱和键的表面活性剂A-I、A-II和A-III。这些表面活性剂是以聚乙二醇、乙二醇、1，6-己二醇和1，10-癸二醇为主要的起始原料制得的。实验结果发现这些表面活性剂的表面张力随着疏水链长度的增加而增加。以A-I、A-II和A-II作为接枝单体，将其成功接枝到聚乙烯分子链上，从而改善了聚乙烯的表面性能。 由FTIR确定了其接枝率。由DSc对其等温结晶行为的研究发现：接枝链在本体聚合物中起异相成核剂的作用，加速了结晶过程，但没有改变聚乙烯晶格结构（WXA）。随着接枝链中的疏水链长度的增加，等温结晶速率加快。在低剪切速率时，空白聚乙烯具有牛顿流体的特性，而接枝聚乙烯表现出非牛顿流体行为。接枝聚合物在低剪切速率具有剪切变稠、高剪切速率时剪切变稀的现象。第三系列的新型表面活性剂是含氟和聚氧乙烯的特种表面活性剂：productIII（600-4600）。以FTIR和1HNMR表征其结构。以productIII（600-4600）为接枝单体，成功制得含氟接枝聚乙烯共聚物，亲水性表面活性剂的引入，同样改变了聚乙烯的表面性能。当PEO分子量较低时，含氟接枝聚乙烯共聚物的表面极性随着接枝链的分子量增加，极性增加，在ProductIII（1500）时，达到最大值，分子量继续增加，极性反而降低。这是由于支链结晶增加而影响分子链的迁移。含氟接枝聚乙烯共聚物的等温结晶速率比空白LLDPE的高，而且接枝共聚物的结晶速率随着支链分子量的增加而加快。这是由于含氟聚氧乙烯的接枝链在结晶体系中起成核剂的作用，使结晶过程加速。由于接枝率低，接枝链在接枝共聚物起异相成核剂的作用，虽然加速了结晶速率，但没有破坏聚乙烯晶格。

The influence of variant PE-b-PEO segments on physical properties of LLDPE graft copolymers

A method was adopted to fix a series of polymers of PE-b-PEO with different PEO/PE segments on the chains of LLDPE. Maleic anhydride (MA) reacting with hydroxyl group of PE-b-PEO (mPE-b-PEO) was used as the intermediate. The structures of intermediates and graft copolymers were approved by H-1 NMR and FTIR. XPS analysis revealed a great amount of oxygen on the surface of grafted copolymers although the end group of PEO was fixed on the LLDPE chains through MA. Thermal properties of the graft copolymers as determined by differential scanning calorimetry (DSC) showed that PE segments in the grafted monomers could promote the heterogeneous nucleation of the polymer, increase T., and crystal growth rate.

Reactive compatibilization of LLDPE/PS blends with a new type of Lewis acid as catalyst

The reactive compatibilization of LLDPE/PS (50/50 wt%) was achieved by Friedel-Crafts alkylation reaction with a combined Lewis acids (Me3SiCl and InCl3 center dot 4H(2)O) as catalyst. The graft copolymer at the interface was characterized by Fourier transform infrared spectroscopy and the morphology of the blends was analysized by scanning electron microscopy. It was found that the combined Lewis acids had catalytic effect on Friedel-Crafts alkylation reaction between LLDPE and PS, and the catalytic effect was maximal when the molar ratio of InCl3 center dot 4H(2)O to Me3SiCl was 1:5. The graft copolymer LLDPE-g-PS was formed via the F-C reaction and worked as a tailor-made compatibilizer to reduce the interfacial tension. The mechanical properties of reactive blend with combined Lewis acids as catalyst was notably improved compared to that of physical LLDPE/PS blend and serious degradation had been decreased compared to the reactive blend system with AlCl3 as catalyst; we interpreted the above results in term of acidity of combined Lewis acids.

Rheology, morphology and mechanical properties of LLDPE/PS blends catalyzed by combined Lewis acids

The rheological, morphological and mechanical properties of LLDPE/PS blends with a combined catalyst, Me3SiCl and InCl3 center dot 4H(2)O, were studied in this work. The higher complex viscosity and storage modulus at low frequency were ascribed to the presence of graft copolymers, which were in situ formed during the mixing process. From the rheological experiments, the complex viscosity and storage modulus of reactive blends were higher than the physical blends. The dispersion of LLDPE particles of reactive blending becomes finer than that of physical blends, consistent with the rheological results. As a result of increased compatibility between LLDPE/PS, the mechanical properties of reactive blends show much higher tensile and Izod impact strength than those of physical blends.

Preparation and Physical Properties of LLDPE Grafted with Novel Nonionic Surfactants

Copolymers of linear low-density polyethylene (LLDPE) grafted with two novel nonionic surfactants, acrylic glycerol monostearate ester (AGMS) and acrylic polyoxyethylenesorbitan monooleate ester (ATW-EEN80), containing hydrophilic and hydrophobic groups and 1-olefin double bond were prepared by using a plasticorder at 190 degrees C. To evaluate the grafting degree, two different approaches based on H-1-NMR data were proposed, and FTIR calibration was showed to validate these methods. The rheological response of the molten polymers, determined under dynamic shear flow at small-amplitude oscillations, indicated that crosslinking formation of the chains could be decreased with increasing the monomer concentration. Their thermal behavior was studied by DSC and polarization microscope (PLM): The crystallization temperature (T-C) of grafted LLDPE shifted to higher temperature compared with neat LLDPE because the grafted chains acted as nucleating agents. Water and glycerol were used to calculate the surface free energy of grafted LLDPE films.

反应挤出制备的接枝LLDPE流变性

采用恒速型双毛细管流变仪定量研究了线型低密度聚乙烯(LLDPE)及其反应挤出接枝料的流变行为,研究了接枝改性对反应接枝料熔体的粘弹性、挤出压力振荡及挤出物外观影响。结果表明,反应接枝使LLDPE的平均相对分子质量增加,粘流活化能增大。高速挤出时,LLDPE的挤出压力出现振荡现象,挤出物表观出现鲨鱼皮畸变;相对而言,反应接枝料的挤出过程更加稳定,挤出物表观得到改善。

Preparation and chracaterization of novel graft copolymers of LLDPE

A series of novel fluorine surfactants, a, b, c, d, e and their acrylates, A, 13, C, D and E, were synthesized via poly( ethylene oxide) ( PEG) ( 200, 600, 1000, 2000, 5000) and perfluorooctane poly (ethylene oxide) ether as the main starting materials. Their chemical structures were characterized by means of FTIR and H-1 NMR. The surface activity and surface tension( y) of surfactants a, b, c, d and e were evaluated by maximum bubble pressure method. Surfactants A, 13, C, D and E were adopted as the grafting monomers of linear low density polyethere( LLDPE), and grafting reaction was carried out by melt reactive extrusion procedure. Their surface properties were characterized with measuring contact angle and XPS. It was found that the hydrophilic property of the graft copolymers was better than the palin LLDPE. Thermal properties of graft copolymers were studied by DSC. It was found that their crystalline temperatures of graft copolymers were faster than that of the plain LLDPE.

Kinetics study on melt grafting copolymerization of LLDPE with acid monomers using reactive extrusion method

Graft copolymerization in the molten state is of fundamental importance as a probe of chemical modification and reactive compatibilization. However, few grafting kinetics studies on reactive extrusion were carried out for the difficulties as expected. In this work, the macromolecular peroxide-induced grafting of acrylic acid and methyl methacrylate onto linear low density polyethylene by reactive extrusion was chosen as the model system for the kinetics study; the samples were taken out from the barrel at five ports along screw axis and analyzed by FTIR, H-1 NMR, and ESR. For the first time, the time-evolution of reaction rate, the reaction order, and the activation energy of graft copolymerization and homopolymerization in the twin screw extruder were directly obtained. On the basis of these results, the general reaction mechanism was tentatively proposed. It was demonstrated that an amount of chain propagation free radicals could keep alive for several minutes even the peroxides completely decomposed and the addition of monomer to polymeric radicals was the rate-controlled step for the graft copolymerization.

LLDPE-g-AA的流变行为及力学性能

利用毛细管流变仪研究了线性低密度聚乙烯接枝丙烯酸 (LLDPE - g -AA)的流变行为。结果表明 ,在高的剪切应力下LLDPE -g -AA的表观粘度比纯LLDPE的小 ,并改进了树脂的流动性和加工性。LLDPE - g -AA的表观粘度随接枝丙烯酸含量的增加而降低 ,说明接枝到LLDPE分子链上的丙烯酸起到了内润滑剂的作用。利用Instron 112 1拉力机测试了LLDPE - g -AA的力学性能 ,结果表明其拉伸强度、杨氏模量和断裂伸长率与纯LLDPE相比没有明显的变化

LLDPE/LLDPE-g-AA共混物的接触角及红外光谱表征

利用熔融共混的方法制备了线性低密度聚乙烯/线性低密度聚乙烯接枝丙烯酸(LLDPE/LLDPE-g-AA)共混物。用傅里叶红外光谱(FT-IR)和测定接触角的方法对不同LLDPE-g-AA含量的LLDPE/LLDPE-g-AA共混物膜的表面进行了表征。结果表明,随着共混物中LLDPE-g- AA含量的增加,水和甘油等极性液体与共混物表面的接触角下降。依据共混物的FT-IR计算了其羧基峰强度。发现极性液体与LLDPE/LLDPE-g- AA共混物膜表面的接触角越小,羧基峰强度越大。

Studies on blends of LLDPE and ethylene-methacrylic acid random copolymer

Blends of linear low-density polyethylene (LLDPE) and poly(ethylene-co-methacrylic acid) (EMA) random copolymer were studied by differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), and excimer fluorescence. In binary blends, crystallization of EMA was studied, and no modification of crystal structure was detected. In excimer fluorescence measurements, emission intensities of blends of EMA and naphthalene-labeled LLDPE were measured. The ratio of the excimer emission intensity (I-D) to the emission intensity of the isolated "monomer" (I-M) decreases upon addition of EMA, indicating that PE segments of EMA interpenetrate into the amorphous phase of LLDPE. (C) 1998 Published by Elsevier Science Ltd,. All rights reserved.