Mechanistic approach to predict real machining time for milling free-form geometries applying high feed rate

An accurate estimate of machining time is very important for predicting delivery time, manufacturing costs, and also to help production process planning. Most commercial CAM software systems estimate the machining time in milling operations simply by dividing the entire tool path length by the programmed feed rate. This time estimate differs drastically from the real process time because the feed rate is not always constant due to machine and computer numerical controlled (CNC) limitations. This study presents a practical mechanistic method for milling time estimation when machining free-form geometries. The method considers a variable called machine response time (MRT) which characterizes the real CNC machine`s capacity to move in high feed rates in free-form geometries. MRT is a global performance feature which can be obtained for any type of CNC machine configuration by carrying out a simple test. For validating the methodology, a workpiece was used to generate NC programs for five different types of CNC machines. A practical industrial case study was also carried out to validate the method. The results indicated that MRT, and consequently, the real machining time, depends on the CNC machine`s potential: furthermore, the greater MRT, the larger the difference between predicted milling time and real milling time. The proposed method achieved an error range from 0.3% to 12% of the real machining time, whereas the CAM estimation achieved from 211% to 1244% error. The MRT-based process is also suggested as an instrument for helping in machine tool benchmarking.

Modelagem de distorções entre sad 69 e sirgas 2000 pelo método de shepard e grades regulares

Brazil follows the tendency of some countries to update and/or review their fundamental geodetic network. The adoption of geocentric referentials like SIRGAS 2000, the new official reference system of the Geodetic Brazilian System has been an advance. Changes in referential implies in coordinates changes on the network stations as well as the network geometry. To make use of analogical and digital products which are already known in the old referentials are necessary approaches to the coordinate conversion, which minimize the distortions between the used reference frames. This paper presents a distortion modeling approach between reference frames, based on distortion grid generation by using the Shepard's method. To analyze the approach some experiments were performed with the generation of a 1 degrees x1 degrees distortion grid to model the distortions between SAD 69 (1996) and SIRGAS (2000) frames. The results in the test stations were promising, with an average reduction of 50% in the RMS coordinates after the distortions modeling.

Métodos geoestatísticos na caracterização espacial de óxidos de ferro em diferentes pedoformas

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Variabilidade espacial de atributos químicos do solo em Araguari-MG

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Dengue: padrões ambientais, conhecimento da população e cenários potenciais à transmissão em duas regiões de Jaboticabal, SP

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Variabilidade Espacial da Umidade do Solo em Irrigação por Gotejamento Sob Cultivo Protegido

Foi estudada a variabilidade espacial da umidade do solo num sistema de irrigação por gotejamento em uma estufa (5,0 x 20,0m) na Fazenda Experimental São Manuel, da Faculdade de Ciências Agronômicas, Universidade Estadual Paulista, Estado de São Paulo, Brasil. Foi estabelecida a malha de amostragem no espaçamento de 1,0 x 0,5m, acrescida de quatro adensamentos de 0,25m. Foram utilizados dados da umidade do solo em 178 pontos. A análise da dependência espacial foi obtida com o auxílio do Programa GS+. Foi construído o variograma experimental e definido o modelo de ajuste, de modo que a curva que melhor se ajustou aos pontos obtidos representasse a magnitude, alcance e intensidade da variabilidade espacial da variável estudada. A umidade do solo apresentou distribuição espacial anisotrópica. Para a direção 0°, pode-se notar uma dependência espacial caracterizada como alta, com o alcance de aproximadamente 3,30m, no sentido do comprimento da estufa. Entretanto, no sentido da largura da estufa, não foi possível ajustar modelos. Utilizando a representação gráfica da superfície, a área estudada apresentou um maior teor de água na parte inicial e menor na parte final das linhas de distribuição de água. A krigagem mostrou-se um bom interpolador para mapeamento da umidade do solo.

Monitoramento espacial e análise das características climáticas na influência sobre a cultura de soja no estado do Paraná

In the past years, soya has increased itself as the mean agro export culture in Brazil, encouraging the expansion of its agricultural frontier throughout the country. Brazil is the second biggest soya producer around the world, with a 59,8 million ton production in 2008, according to the Instituto Brasileiro de Geografia e Estatística (IBGE), only behind United States. Around the country, the four leading producer states are Mato Grosso, Paraná, Rio Grande do Sul e Goiás. Therefore, geotechnologies may be used to monitor use and soil occupation in various analyzes periods. In this review, the tools are important to illustrate the soya production areas and also the weather behavior around its production evolution in the territory through the years. Its utilization can contribute to the evolution and optimization around real time monitoring of the Agricola cultures, without being necessary to be in the area with a low financial cost. Generally, this information is strongly important for decision makers in both government and private sector, as soon as the achievement information regards the quantification of area, yield and development of agricultural crops are essential to the economic behavior of culture during the season and even beyond. By obtaining data regarding climate crops 2008/09 and 2009/10, held the climatic water balance calculation based on the dynamics of water storage in soil temperature and precipitation data, interpolation of the data through the interpolator (IDW) that generated thematic precipitation maps. Overall, the use of geotechnology to monitor agricultural areas, can strongly contribute to this monitoring, generating raw material for further analysis at low cost

Estimativa de densidade amostral para elaboração de mapas de produtividade

Yield mapping represents the spatial variability concerning the features of a productive area and allows intervening on the next year production, for example, on a site-specific input application. The trial aimed at verifying the influence of a sampling density and the type of interpolator on yield mapping precision to be produced by a manual sampling of grains. This solution is usually adopted when a combine with yield monitor can not be used. An yield map was developed using data obtained from a combine equipped with yield monitor during corn harvesting. From this map, 84 sample grids were established and through three interpolators: inverse of square distance, inverse of distance and ordinary kriging, 252 yield maps were created. Then they were compared with the original one using the coefficient of relative deviation (CRD) and the kappa index. The loss regarding yield mapping information increased as the sampling density decreased. Besides, it was also dependent on the interpolation method used. A multiple regression model was adjusted to the variable CRD, according to the following variables: spatial variability index and sampling density. This model aimed at aiding the farmer to define the sampling density, thus, allowing to obtain the manual yield mapping, during eventual problems in the yield monitor.

Employing Distances in Design-based Spatial Estimation

In the last couple of decades we assisted to a reappraisal of spatial design-based techniques. Usually the spatial information regarding the spatial location of the individuals of a population has been used to develop efficient sampling designs. This thesis aims at offering a new technique for both inference on individual values and global population values able to employ the spatial information available before sampling at estimation level by rewriting a deterministic interpolator under a design-based framework. The achieved point estimator of the individual values is treated both in the case of finite spatial populations and continuous spatial domains, while the theory on the estimator of the population global value covers the finite population case only. A fairly broad simulation study compares the results of the point estimator with the simple random sampling without replacement estimator in predictive form and the kriging, which is the benchmark technique for inference on spatial data. The Monte Carlo experiment is carried out on populations generated according to different superpopulation methods in order to manage different aspects of the spatial structure. The simulation outcomes point out that the proposed point estimator has almost the same behaviour as the kriging predictor regardless of the parameters adopted for generating the populations, especially for low sampling fractions. Moreover, the use of the spatial information improves substantially design-based spatial inference on individual values.

Self-adaptive grids for noise mapping refinement

Noise maps are usually represented as contour or isolines maps describing the sound levels in a region. Using this kind of representation the user can easily find the noise level assigned to every location in the map. But the acoustic calculations behind the map are not performed for every single location on it; they are only performed in a grid of receivers. The results in this calculation grid are interpolated to draw the isolines or contours. Therefore, the resolution of the calculation grid and the way it was created (rectangular, triangulated, random…) have an effect on the resulting map. In this paper we describe a smart iterative procedure to optimize the quality of the map at a really low additional computational cost, using self-adaptive grids for the acoustic calculations. These self-adaptive grids add new receivers to the sampling grid in those locations where they are expected to be more useful, so that the performance at the output of the interpolator is enhanced. Self-adaptive sampling grids can be used for minimizing the overall error of the map (improving its quality), or for reducing calculation times, and can be also applied selectively to target areas or contour lines. This can be done by the user customizing the maximum number of iterations, the number of new receivers for each iteration, the target isolines, the target quality…

Monitorización de estructuras aeronáuticas mediante técnicas de inteligencia artificial

Una de las barreras para la aplicación de las técnicas de monitorización de la integridad estructural (SHM) basadas en ondas elásticas guiadas (GLW) en aeronaves es la influencia perniciosa de las condiciones ambientales y de operación (EOC). En esta tesis se ha estudiado dicha influencia y la compensación de la misma, particularizando en variaciones del estado de carga y temperatura. La compensación de dichos efectos se fundamenta en Redes Neuronales Artificiales (ANN) empleando datos experimentales procesados con la Transformada Chirplet. Los cambios en la geometría y en las propiedades del material respecto al estado inicial de la estructura (lo daños) provocan cambios en la forma de onda de las GLW (lo que denominamos característica sensible al daño o DSF). Mediante técnicas de tratamiento de señal se puede buscar una relación entre dichas variaciones y los daños, esto se conoce como SHM. Sin embargo, las variaciones en las EOC producen también cambios en los datos adquiridos relativos a las GLW (DSF) que provocan errores en los algoritmos de diagnóstico de daño (SHM). Esto sucede porque las firmas de daño y de las EOC en la DSF son del mismo orden. Por lo tanto, es necesario cuantificar y compensar el efecto de las EOC sobre la GLW. Si bien existen diversas metodologías para compensar los efectos de las EOC como por ejemplo “Optimal Baseline Selection” (OBS) o “Baseline Signal Stretching” (BSS), estas, se emplean exclusivamente en la compensación de los efectos térmicos. El método propuesto en esta tesis mezcla análisis de datos experimentales, como en el método OBS, y modelos basados en Redes Neuronales Artificiales (ANN) que reemplazan el modelado físico requerido por el método BSS. El análisis de datos experimentales consiste en aplicar la Transformada Chirplet (CT) para extraer la firma de las EOC sobre la DSF. Con esta información, obtenida bajo diversas EOC, se entrena una ANN. A continuación, la ANN actuará como un interpolador de referencias de la estructura sin daño, generando información de referencia para cualquier EOC. La comparación de las mediciones reales de la DSF con los valores simulados por la ANN, dará como resultado la firma daño en la DSF, lo que permite el diagnóstico de daño. Este esquema se ha aplicado y verificado, en diversas EOC, para una estructura unidimensional con un único camino de daño, y para una estructura representativa de un fuselaje de una aeronave, con curvatura y múltiples elementos rigidizadores, sometida a un estado de cargas complejo, con múltiples caminos de daños. Los efectos de las EOC se han estudiado en detalle en la estructura unidimensional y se han generalizado para el fuselaje, demostrando la independencia del método respecto a la configuración de la estructura y el tipo de sensores utilizados para la adquisición de datos GLW. Por otra parte, esta metodología se puede utilizar para la compensación simultánea de una variedad medible de EOC, que afecten a la adquisición de datos de la onda elástica guiada. El principal resultado entre otros, de esta tesis, es la metodología CT-ANN para la compensación de EOC en técnicas SHM basadas en ondas elásticas guiadas para el diagnóstico de daño. ABSTRACT One of the open problems to implement Structural Health Monitoring techniques based on elastic guided waves in real aircraft structures at operation is the influence of the environmental and operational conditions (EOC) on the damage diagnosis problem. This thesis deals with the compensation of these environmental and operational effects, specifically, the temperature and the external loading, by the use of the Chirplet Transform working with Artificial Neural Networks. It is well known that the guided elastic wave form is affected by the damage appearance (what is known as the damage sensitive feature or DSF). The DSF is modified by the temperature and by the load applied to the structure. The EOC promotes variations in the acquired data (DSF) and cause mistakes in damage diagnosis algorithms. This effect promotes changes on the waveform due to the EOC variations of the same order than the damage occurrence. It is difficult to separate both effects in order to avoid damage diagnosis mistakes. Therefore it is necessary to quantify and compensate the effect of EOC over the GLW forms. There are several approaches to compensate the EOC effects such as Optimal Baseline Selection (OBS) or Baseline Signal Stretching (BSS). Usually, they are used for temperature compensation. The new method proposed here mixes experimental data analysis, as in the OBS method, and Artificial Neural Network (ANN) models to replace the physical modelling which involves the BSS method. The experimental data analysis studied is based on apply the Chirplet Transform (CT) to extract the EOC signature on the DSF. The information obtained varying EOC is employed to train an ANN. Then, the ANN will act as a baselines interpolator of the undamaged structure. The ANN generates reference information at any EOC. By comparing real measurements of the DSF against the ANN simulated values, the damage signature appears clearly in the DSF, enabling an accurate damage diagnosis. This schema has been applied in a range of EOC for a one-dimensional structure containing single damage path and two dimensional real fuselage structure with stiffener elements and multiple damage paths. The EOC effects tested in the one-dimensional structure have been generalized to the fuselage showing its independence from structural arrangement and the type of sensors used for GLW data acquisition. Moreover, it can be used for the simultaneous compensation of a variety of measurable EOC, which affects the guided wave data acquisition. The main result, among others, of this thesis is the CT-ANN methodology for the compensation of EOC in GLW based SHM technique for damage diagnosis.

Automated wordlength optimization framework for multi-source statistical interval-based analysis of nonlinear systems with control-flow structures

El uso de aritmética de punto fijo es una opción de diseño muy extendida en sistemas con fuertes restricciones de área, consumo o rendimiento. Para producir implementaciones donde los costes se minimicen sin impactar negativamente en la precisión de los resultados debemos llevar a cabo una asignación cuidadosa de anchuras de palabra. Encontrar la combinación óptima de anchuras de palabra en coma fija para un sistema dado es un problema combinatorio NP-hard al que los diseñadores dedican entre el 25 y el 50 % del ciclo de diseño. Las plataformas hardware reconfigurables, como son las FPGAs, también se benefician de las ventajas que ofrece la aritmética de coma fija, ya que éstas compensan las frecuencias de reloj más bajas y el uso más ineficiente del hardware que hacen estas plataformas respecto a los ASICs. A medida que las FPGAs se popularizan para su uso en computación científica los diseños aumentan de tamaño y complejidad hasta llegar al punto en que no pueden ser manejados eficientemente por las técnicas actuales de modelado de señal y ruido de cuantificación y de optimización de anchura de palabra. En esta Tesis Doctoral exploramos distintos aspectos del problema de la cuantificación y presentamos nuevas metodologías para cada uno de ellos: Las técnicas basadas en extensiones de intervalos han permitido obtener modelos de propagación de señal y ruido de cuantificación muy precisos en sistemas con operaciones no lineales. Nosotros llevamos esta aproximación un paso más allá introduciendo elementos de Multi-Element Generalized Polynomial Chaos (ME-gPC) y combinándolos con una técnica moderna basada en Modified Affine Arithmetic (MAA) estadístico para así modelar sistemas que contienen estructuras de control de flujo. Nuestra metodología genera los distintos caminos de ejecución automáticamente, determina las regiones del dominio de entrada que ejercitarán cada uno de ellos y extrae los momentos estadísticos del sistema a partir de dichas soluciones parciales. Utilizamos esta técnica para estimar tanto el rango dinámico como el ruido de redondeo en sistemas con las ya mencionadas estructuras de control de flujo y mostramos la precisión de nuestra aproximación, que en determinados casos de uso con operadores no lineales llega a tener tan solo una desviación del 0.04% con respecto a los valores de referencia obtenidos mediante simulación. Un inconveniente conocido de las técnicas basadas en extensiones de intervalos es la explosión combinacional de términos a medida que el tamaño de los sistemas a estudiar crece, lo cual conlleva problemas de escalabilidad. Para afrontar este problema presen tamos una técnica de inyección de ruidos agrupados que hace grupos con las señales del sistema, introduce las fuentes de ruido para cada uno de los grupos por separado y finalmente combina los resultados de cada uno de ellos. De esta forma, el número de fuentes de ruido queda controlado en cada momento y, debido a ello, la explosión combinatoria se minimiza. También presentamos un algoritmo de particionado multi-vía destinado a minimizar la desviación de los resultados a causa de la pérdida de correlación entre términos de ruido con el objetivo de mantener los resultados tan precisos como sea posible. La presente Tesis Doctoral también aborda el desarrollo de metodologías de optimización de anchura de palabra basadas en simulaciones de Monte-Cario que se ejecuten en tiempos razonables. Para ello presentamos dos nuevas técnicas que exploran la reducción del tiempo de ejecución desde distintos ángulos: En primer lugar, el método interpolativo aplica un interpolador sencillo pero preciso para estimar la sensibilidad de cada señal, y que es usado después durante la etapa de optimización. En segundo lugar, el método incremental gira en torno al hecho de que, aunque es estrictamente necesario mantener un intervalo de confianza dado para los resultados finales de nuestra búsqueda, podemos emplear niveles de confianza más relajados, lo cual deriva en un menor número de pruebas por simulación, en las etapas iniciales de la búsqueda, cuando todavía estamos lejos de las soluciones optimizadas. Mediante estas dos aproximaciones demostramos que podemos acelerar el tiempo de ejecución de los algoritmos clásicos de búsqueda voraz en factores de hasta x240 para problemas de tamaño pequeño/mediano. Finalmente, este libro presenta HOPLITE, una infraestructura de cuantificación automatizada, flexible y modular que incluye la implementación de las técnicas anteriores y se proporciona de forma pública. Su objetivo es ofrecer a desabolladores e investigadores un entorno común para prototipar y verificar nuevas metodologías de cuantificación de forma sencilla. Describimos el flujo de trabajo, justificamos las decisiones de diseño tomadas, explicamos su API pública y hacemos una demostración paso a paso de su funcionamiento. Además mostramos, a través de un ejemplo sencillo, la forma en que conectar nuevas extensiones a la herramienta con las interfaces ya existentes para poder así expandir y mejorar las capacidades de HOPLITE. ABSTRACT Using fixed-point arithmetic is one of the most common design choices for systems where area, power or throughput are heavily constrained. In order to produce implementations where the cost is minimized without negatively impacting the accuracy of the results, a careful assignment of word-lengths is required. The problem of finding the optimal combination of fixed-point word-lengths for a given system is a combinatorial NP-hard problem to which developers devote between 25 and 50% of the design-cycle time. Reconfigurable hardware platforms such as FPGAs also benefit of the advantages of fixed-point arithmetic, as it compensates for the slower clock frequencies and less efficient area utilization of the hardware platform with respect to ASICs. As FPGAs become commonly used for scientific computation, designs constantly grow larger and more complex, up to the point where they cannot be handled efficiently by current signal and quantization noise modelling and word-length optimization methodologies. In this Ph.D. Thesis we explore different aspects of the quantization problem and we present new methodologies for each of them: The techniques based on extensions of intervals have allowed to obtain accurate models of the signal and quantization noise propagation in systems with non-linear operations. We take this approach a step further by introducing elements of MultiElement Generalized Polynomial Chaos (ME-gPC) and combining them with an stateof- the-art Statistical Modified Affine Arithmetic (MAA) based methodology in order to model systems that contain control-flow structures. Our methodology produces the different execution paths automatically, determines the regions of the input domain that will exercise them, and extracts the system statistical moments from the partial results. We use this technique to estimate both the dynamic range and the round-off noise in systems with the aforementioned control-flow structures. We show the good accuracy of our approach, which in some case studies with non-linear operators shows a 0.04 % deviation respect to the simulation-based reference values. A known drawback of the techniques based on extensions of intervals is the combinatorial explosion of terms as the size of the targeted systems grows, which leads to scalability problems. To address this issue we present a clustered noise injection technique that groups the signals in the system, introduces the noise terms in each group independently and then combines the results at the end. In this way, the number of noise sources in the system at a given time is controlled and, because of this, the combinato rial explosion is minimized. We also present a multi-way partitioning algorithm aimed at minimizing the deviation of the results due to the loss of correlation between noise terms, in order to keep the results as accurate as possible. This Ph.D. Thesis also covers the development of methodologies for word-length optimization based on Monte-Carlo simulations in reasonable times. We do so by presenting two novel techniques that explore the reduction of the execution times approaching the problem in two different ways: First, the interpolative method applies a simple but precise interpolator to estimate the sensitivity of each signal, which is later used to guide the optimization effort. Second, the incremental method revolves on the fact that, although we strictly need to guarantee a certain confidence level in the simulations for the final results of the optimization process, we can do it with more relaxed levels, which in turn implies using a considerably smaller amount of samples, in the initial stages of the process, when we are still far from the optimized solution. Through these two approaches we demonstrate that the execution time of classical greedy techniques can be accelerated by factors of up to ×240 for small/medium sized problems. Finally, this book introduces HOPLITE, an automated, flexible and modular framework for quantization that includes the implementation of the previous techniques and is provided for public access. The aim is to offer a common ground for developers and researches for prototyping and verifying new techniques for system modelling and word-length optimization easily. We describe its work flow, justifying the taken design decisions, explain its public API and we do a step-by-step demonstration of its execution. We also show, through an example, the way new extensions to the flow should be connected to the existing interfaces in order to expand and improve the capabilities of HOPLITE.

Efficient sampling of band-limited signals from sine wave crossings

This correspondence presents an efficient method for reconstructing a band-limited signal in the discrete domain from its crossings with a sine wave. The method makes it possible to design A/D converters that only deliver the crossing timings, which are then used to interpolate the input signal at arbitrary instants. Potentially, it may allow for reductions in power consumption and complexity in these converters. The reconstruction in the discrete domain is based on a recently-proposed modification of the Lagrange interpolator, which is readily implementable with linear complexity and efficiently, given that it re-uses known schemes for variable fractional-delay (VFD) filters. As a spin-off, the method allows one to perform spectral analysis from sine wave crossings with the complexity of the FFT. Finally, the results in the correspondence are validated in several numerical examples.

Álgebra de mapas de atributos de solos para estimativa da aptidão agrícola das terras.

The land suitability evaluation is used to establish land zonings for agriculture activities. Geographic information systems (GIS) are useful for integrating different attributes necessaries to define apt and not apt lands. The present study had as main objective to describe procedures to define land suitability using GIS tools, soils maps and data soils profiles data, emphasizing procedures to define soil atributes. The area studied was the watershed of Córrego Espraiado, Ribeirão Preto-SP, located on the recharging area of the Guarani Aquifer, with approximately 4,130 ha and predominance of sugar cane culture. The database project was developed using the GIS Idrisi 32. The land suitability evaluation was done considering the intensive agricultural production system predominant in the watershed, adjusted for the vulnerability of the areas of recharge and for the methodology of GIS tools. Numerical terrain models (NTM) had been constructed for cation exchange capacity, basis saturation, clay content and silt+clay content using kriging (geostatistical interpolator), and for aluminum saturation using the inverse-square-distance. Boolean operations for handling geographic fields (thematic maps and NTM) to produce information plans are described and a land suitability map obtained by GIS tools is presented, indicating that 85% of watershed lands are apt to annual cultures.