Cleavage initiation in the intercritically reheated coarse-grained heat-affected zone:Part I. Fractographic evidence

Tensile, crack opening displacement (COD), blunt notch, and Charpy impact tests were used to investigate cleavage initiation in the intercritically reheated coarse-grained heat-affected zone (IC CG HAZ) of three steels. The steels were chosen to provide different distributions and morphologies of MA (high-carbon martensite with some retained austenite) particles within the IC CG HAZ structure. Observation of minimum impact toughness values for the IC CG HAZ was found to be associated with a particular microstructure containing a near-connected grain boundary network of blocky MA particles, the MA particles being significantly harder than the internal grain microstructure. The initiation mechanism for this structure was determined to be from a combination of an overlap of residual transformational induced stress fields, due to the formation of the MA particles, between two closely spaced particles and stress concentration effects resulting from debonding of the particles. © 1994 The Minerals, Metals and Materials Society, and ASM International.

Cleavage initiation in the intercritically reheated coarse-grained heat affected zone:Part II. Failure criteria and statistical effects

In part 1 of this article, cleavage initiation in the intercritically reheated coarse-grained heat affected zone (IC CG HAZ) of high-strength low-alloy (HSLA) steels was determined to occur between two closely spaced blocky MA particles. Blunt notch, crack tip opening displacement (CTOD), and precracked Charpy testing were used in this investigation to determine the failure criteria required for cleavage initiation to occur by this mechanism in the IC CG HAZ. It was found that the attainment of a critical level of strain was required in addition to a critical level of stress. This does not occur in the case of high strain rate testing, for example, during precracked Charpy testing. A different cleavage initiation mechanism is then found to operate. The precise fracture criteria and microstructural requirements (described in part I of this article) result in competition between potential cleavage initiation mechanisms in the IC CG HAZ.

Effect of heat input on the mechanical properties of welded joints in high strength steels

Experiments were carried out to determine the properties of the welded joints in 8mm thick high-strength steels produced by quenching and tempering and thermomechanical rolling with accelerated cooling (tensile strength 821–835 MPa). The dependence of the strength, elongation, hardness, impact energy and crack opening displacement on the heat input in the range 1.0–0.7 kJ mm21 was determined. The results show that the dependence of the strength of the welded joints decreases and that of the elongation increases. The heat input has only a slight effect on the impact energy and crack opening displacement in the heat-affected zone.

Effects of a postweld heat treatment on a submerged arc welded ASTM A537 pressure vessel steel

Postweld heat treatment (PWHT) is frequently applied to steel pressure vessels, following the requirements of the ASME code (section VIII), which establishes the parameters of the PWHT based on the thickness and chemical composition of the welded section. This work shows the results of an analysis undertaken on a sample of ASTM A537 C1 steel subjected to qualifying welding procedure tests including PWHT (650 degreesC/5 h), the results obtained showed that this PWHT practice promoted a reduction in the mechanical properties of the base metal and the heat-affected zone (HAZ).

Microstructure and mechanical properties of laser-welded joints of TWIP and TRIP steels

With the aim of investigating a laser-welded dissimilar joint of TWIP and TRIP steel sheets, the microstructure was characterized by means of OM, SEM, and EBSD to differentiate the fusion zone, heat-affected zone, and the base material. OIM was used to differentiate between ferritic, bainitic, and martensitic structures. Compositions were measured by means of optical emission spectrometry and EDX to evaluate the effect of manganese segregation. Microhardness measurements and tensile tests were performed to evaluate the mechanical properties of the joint. Residual stresses and XRD phase quantification were used to characterize the weld. Grain coarsening and martensitic areas were found in the fusion zone, and they had significant effects on the mechanical properties of the weld. The heat-affected zone of the TRIP steel and the corresponding base material showed considerable differences in the microstructure and properties. (C) 2009 Elsevier B.V. All rights reserved.

Effects of weld strength mismatch on J and CTOD estimation procedure for SE(B) specimens

This work examines the effect of weld strength mismatch on fracture toughness measurements defined by J and CTOD fracture parameters using single edge notch bend (SE(B)) specimens. A central objective of the present study is to enlarge on previous developments of J and CTOD estimation procedures for welded bend specimens based upon plastic eta factors (eta) and plastic rotational factors (r (p) ). Very detailed non-linear finite element analyses for plane-strain models of standard SE(B) fracture specimens with a notch located at the center of square groove welds and in the heat affected zone provide the evolution of load with increased crack mouth opening displacement required for the estimation procedure. One key result emerging from the analyses is that levels of weld strength mismatch within the range +/- 20% mismatch do not affect significantly J and CTOD estimation expressions applicable to homogeneous materials, particularly for deeply cracked fracture specimens with relatively large weld grooves. The present study provides additional understanding on the effect of weld strength mismatch on J and CTOD toughness measurements while, at the same time, adding a fairly extensive body of results to determine parameters J and CTOD for different materials using bend specimens with varying geometries and mismatch levels.

Correlation between the mechanical cycling behavior and microstructure in laser welded joints using NiTi memory shape alloys

Dissertação para obtenção do Grau de Mestre em Engenharia de Materiais

Selective ablation of photovoltaic materials with UV laser sources for monolithic interconnection of devices based on a-Si:H

Lasers are essential tools for cell isolation and monolithic interconnection in thin-film-silicon photovoltaic technologies. Laser ablation of transparent conductive oxides (TCOs), amorphous silicon structures and back contact removal are standard processes in industry for monolithic device interconnection. However, material ablation with minimum debris and small heat affected zone is one of the main difficulty is to achieve, to reduce costs and to improve device efficiency. In this paper we present recent results in laser ablation of photovoltaic materials using excimer and UV wavelengths of diode-pumped solid-state (DPSS) laser sources. We discuss results concerning UV ablation of different TCO and thin-film silicon (a-Si:H and nc-Si:H), focussing our study on ablation threshold measurements and process-quality assessment using advanced optical microscopy techniques. In that way we show the advantages of using UV wavelengths for minimizing the characteristic material thermal affection of laser irradiation in the ns regime at higher wavelengths. Additionally we include preliminary results of selective ablation of film on film structures irradiating from the film side (direct writing configuration) including the problem of selective ablation of ZnO films on a-Si:H layers. In that way we demonstrate the potential use of UV wavelengths of fully commercial laser sources as an alternative to standard backscribing process in device fabrication.

Kylmämuokatun austeniittisen ruostumattoman teräsputkipalkin hitsaus

Diplomityön tavoitteena on selvittää kylmälujitetusta austeniittisesta ruostumattomasta teräksestä valmistettavan putkipalkin pituussuunnassa hitsaamalla tapahtuvaa valmistusta. Työssä tarkastellaan eri hitsausprosessien lämmöntuonnin ja putkipalkin kylmämuovaamalla tapahtuvan valmistuksen ja hitsin jälkikäsittelynvaikutuksia putkipalkin pituushitsin mekaanisiin ominaisuuksiin. Teoriaosassa on perehdytty austeniittisen ruostumattoman teräksen hitsaukseen, kylmämuokkaamalla lujitetun teräksen käyttäytymiseen hitsauksessa, monipoltinkaari-, TIG-suurtaajuuspulssi- ja kaariavusteiseen laserhitsaukseen. Kokeellisessa osassaon suoritettu koehitsauksia edellä mainituilla menetelmillä kylmälujitetulle austeniittiselle ruostumattomalle teräkselle ja suoritettu saatujen koehitsien mekaanisien ominaisuuksien arviointia. Saatujen koetulosten perusteella ontodettu, että huolimatta hitsauksen lämmöntuonnin kylmämuokatun teräksen lujuusarvoja alentavasta vaikutuksesta on mahdollista valmistaa hitsin osalta perusaineen lujuusluokituksen täyttäviä putkipalkkeja. Tämä johtuu putkipalkin kylmämuovaamalla tapahtuvan valmistuksen ja hitsin jälkikäsittelyn hitsauksessa pehmentyneen vyöhykkeen lujuusarvoja takaisin perusaineen tasolle palauttavasta vaikutuksesta.

Lujien terästen hitsauksen kehittäminen

Työn teoriaosuudessa käsitellään lujia hitsattavia teräksiä sekä niiden hitsauksessa huomioitavia erityispiirteitä. Työssä esitellään hitsattavuuden arviointiin kehitettyjä teoreettisia menetelmiä sekä otetaan kantaa hitsauksen suoritustekniikkaan ja lisäainevalintaan. Myös lujien terästen hitsauksessa tyypilliset hitsausvirheet on käsitelty tässä työssä. Työn kokeellisessa osassa selvitettiin metsäteknologian tuotteita valmistavan metalliyrityksen käyttämien lujien terästen hitsattavuus ja hitsauksen esivalmistelujen tarpeellisuus. Kokeelliseen osioon kuului myös sopivan lisäainelangan valinta sekä tarkempaan tarkasteluun valitun esimerkkituotteen hitsien laadun selvittäminen. Tutkimuksissa käytettyjä menetelmiä olivat makro- ja mikrohietutkimus, hitsausliitoksen poikittainen vetokoe, Vickersin kovuuskoe ja murtokoe. Tarkasteluissa peilautuu myös hitsauksen automatisoinnin vaikutukset lujien terästen hitsaukseen. Kokeellisessa osiossa huomattiin nuorrutettujen terästen pehmeneminen liian suurella lämmöntuonnilla. Termomekaanisesti valssatut teräkset ovat paremmin hitsattavissa kuin nuorrutetut ja karkaistut teräkset. Kyseessä olevassa yrityksessä hitsattavien materiaalien paksuudet ovat pääsääntöisesti niin ohuita, ettei korotettua työlämpötilaa tarvita. Alilujat lisäaineet soveltuvat hitsauslisäaineeksi tuotantokäyttöön muutamia tuotekohtaisia poikkeuksia lukuun ottamatta.