Modelling and visualisation of material flow in friction stir spot welding

Abstract The material flow in friction stir spot welding of aluminium to both aluminium and steel has been investigated, using pinless tools in a lap joint geometry. The flow behaviour was revealed experimentally using dissimilar Al alloys of similar strength. The effect on the material flow of tool surface features, welding conditions (rotation speed, plunge depth, dwell time), and the surface state of the steel sheet (un-coated or galvanized) have been systematically studied. A novel kinematic flow model is presented, which successfully predicts the observed layering of the dissimilar Al alloys under a range of conditions. The model and the experimental observations provide a consistent interpretation of the stick-slip conditions at the tool-workpiece interface, addressing an elusive and long-standing issue in the modelling of heat generation in friction stir processing.

Comportamiento a fatiga de uniones a solape simple de acero prepintado y galvanizado con adhesivo silano modificado

(SPA) Se ha estudiado el comportamiento a fatiga de uniones adhesivas estructurales a solape simple. Los elementos estructurales fabricados en acero recubierto (galvanizado o pintado) sujetos a fluctuaciones de tensiones y deformaciones pueden fallar después de un número elevado de ciclos. El adhesivo silano modificado (MS) ha sido utilizado para la evaluación de la resistencia mecánica y a la fatiga de uniones de chapa delgada de acero protegido. El objetivo de este trabajo es analizar la influencia del recubrimiento en el comportamiento a fatiga de las uniones adhesivas con silano modificado. Las mejores propiedades se obtuvieron para el acero galvanizado con fallo cohesivo. Los resultados muestran que la compatibilidad química del adhesivo y la capa galvanizada mejoran la adhesión de la unión y la resistencia frente a cargas estáticas y dinámicas. Se ha obtenido el límite de fatiga para las uniones estudiadas. (ENG) The fatigue behaviour of single overlap of structural bonded joints was evaluated. Structural components made of thin coated steel (galvanised or painted) subjected to fluctuating stresses and strains may failure after a sufficient number of fluctuations. The modified silane adhesive (MS) has been used to evaluate the static and fatigue resistance of thin coated steel sheet joints. The aim of this paper is analyse the influence of coated on the fatigue behaviour of modified silane bonded joints. The best properties were obtained for galvanised steel with cohesive failure. The results show that chemical compatibility of adhesive and galvanized layer improve adhesion of joints and the mechanical resistance against static and dynamic loads. The fatigue limited has been obtained for joints studied.

Cantilever steel post damaged by wind

An analysis for the cause of fracture failure of a cantilever steel sign post damaged by wind has been carried out. An unusual cause of failure has been identified, which is the subject of this paper. Microscopy and microanalysis of the fracture surface showed that the failure was due to pre-existing cracks, from the fabrication of the post. This conclusion was reached after detecting and analysing a galvanised layer on the fracture surfaces.