Avaliação da estrutura de tecidos técnicos como elemento reforçante em compósitos poliméricos sistema poliéster isoftálico

Materials known as technical textiles can be defined as structures designed and developed to meet specific functional requirements of various industry sectors, which is the case in automotive and aerospace industries, and other specific applications. Therefore, the purpose of this work presents the development and manufacture of polymer composite with isophthalic polyester resin. The reinforcement of the composite structure is a technical textile fabric made from high performance fibers, aramid (Kevlar 49) and glass fiber E. The fabrics are manufactured by the same method, with the aim of improving the tensile strength of the resulting polymer composite material. The fabrics, we developed some low grammage technical textile structures in laboratory scale and differentiated-composition type aramid (100%), hybrid 1 aramid fiber / glass (65/35%) and hybrid 2 aramid fiber / glass (85/15% ) for use as a reinforcing element in composite materials with unsaturated isophthalic polyester matrix. The polymer composites produced were tested in uniaxial tensile fracture surface and it´s evaluated by SEM. The purpose of this work characterize the performance of polymer composites prepared, identifying changes and based on resistance to strain corresponding to the mechanical behavior. The objectives are to verify the capability of using this reinforcement structure, along with the use of high performance fibers and resin in terms of workability and mechanical strength; verify the adherence of the fiber to the matrix and the fracture surface by electron microscopy scanning and determination of tensile strength by tensile test. The results indicate that, in a comparative study to the response of uniaxial tensile test for tensile strength of the composites and the efficiency of the low percentage of reinforcement element, being a technical textile fabric structure that features characteristic of lightness and low weight added in polymer composites

Compósito Polimérico Híbrido: Comportamento Mecãnico, Descotinuidade Geométrica e Resistência Residual

The growing demand in the use of hybrid composite materials makes it essential a better understanding of their behavior face of various design conditions, such as the presence of geometric discontinuities in the cross section of structural elements. This way, the purpose of this dissertation is a study of the mechanical response (strength and stiffness), modes (characteristics) of fracture and Residual Strength of an hybrid polymeric composite with and without a geometric discontinuity in its longitudinal section (with a reduction in the cross section) loaded by uniaxial tension. This geometric discontinuity is characterized by central holes of different diameters. The hybrid composite was fabricated as laminate (plate) and consisting of ortho-tereftalic polyester matrix reinforced by 04 outer layers of Jute fibers bidirectional fabrics and 01 central layer of E-glass bidirectional fabric. The laminate was industrially manufactured (Tecniplas Nordeste Indústria e Comércio Ltda.), obtained by the hand lay-up technique. Initially, a study of the volumetric density of the laminate was made in order to verify its use in lightweight structures. Also were performed comparative studies on the mechanical properties and fracture modes under the conditions of the specimens without the central hole and with the different holes. For evaluating the possible influence of the holes in the structural stability of the laminate, the Residual Strength of the composite was determined for each case of variation in hole diameter. As a complementary study, analyses of the macroscopic final fracture characteristic of the laminates were developed. The presence of the central hole of any sizes, negatively changed the ultimate tensile strength. Regarding the elastic modulus, moreover, the difference found between the specimens was within the range of tests displacement, showing the laminate stability related to the stiffness

Utilização de resíduo lignocelulósico na obtenção de chapa de madeira aglomerada homogênea e compósito reforçado com fibra de vidro-E

This research is about the use of the coconut´s endocarp (nucifera linn) and the waste of derivatives of wood and furniture as raw material to technological use. In that sense, the lignocellulosic waste is used for manufacture of homogeneous wood sheet agglomerate (LHWS) and lignocellulosic load which take part of a polymeric composite with fiber glass E (GFRP-WC). In the manufacturing of the homogeneous wood sheet agglomerate (LHWS), it was used mamona´s resin as waste s agglutinating element. The plates were taken up in a hydraulic press engine, heated, with temperature control, where they were manufactured for different percentage of waste wood and coconuts nucífera linn. Physical tests were conducted to determine the absorption of water, density, damp grade (in two hours and twenty-four hours), swelling thickness (in two hours and twenty-four hours), and mechanical tests to evaluate the parallel tensile strength (internal stick) and bending and the static (steady) flexural. The physical test´s results indicate that the LHWS can be classified as bonded wood plate of high-density and with highly water resistant. In the mechanical tests it was possible to establish that LHWS presents different characteristics when submitted to uniaxial tensile and to the static (steady) flexural, since brittle and elasticity module had a variation according to the amount of dry endocarp used to manufacture each trace of LHWS. The GFRP-WC was industrially manufactured by a hand-lay-up process where the fiber glass E was used as reinforcement the lignocellulósic´s waste as load. The matrix was made with ortofitalic unsaturated polyester resin. Physical and mechanical tests were performed in presence of saturated humidity and dry. The results indicated good performance of the GFRP-WC, as traction as in flexion in three points. The presence of water influenced the modules obtained in the flexural and tensile but there were no significant alteration in the properties analyzed. As for the fracture, the analysis showed that the effects are more harmful in the presence of damp, under the action of loading tested, but despite this, the fracture was well defined starting in the external parts and spreading to the internal regions when one when it reaches the hybrid load

Utilização de resíduo lignocelulósico na obtenção de chapa de madeira aglomerada homogênea e compósito reforçado com fibra de vidro-E

This research is about the use of the coconut´s endocarp (nucifera linn) and the waste of derivatives of wood and furniture as raw material to technological use. In that sense, the lignocellulosic waste is used for manufacture of homogeneous wood sheet agglomerate (LHWS) and lignocellulosic load which take part of a polymeric composite with fiber glass E (GFRP-WC). In the manufacturing of the homogeneous wood sheet agglomerate (LHWS), it was used mamona´s resin as waste s agglutinating element. The plates were taken up in a hydraulic press engine, heated, with temperature control, where they were manufactured for different percentage of waste wood and coconuts nucífera linn. Physical tests were conducted to determine the absorption of water, density, damp grade (in two hours and twenty-four hours), swelling thickness (in two hours and twenty-four hours), and mechanical tests to evaluate the parallel tensile strength (internal stick) and bending and the static (steady) flexural. The physical test´s results indicate that the LHWS can be classified as bonded wood plate of high-density and with highly water resistant. In the mechanical tests it was possible to establish that LHWS presents different characteristics when submitted to uniaxial tensile and to the static (steady) flexural, since brittle and elasticity module had a variation according to the amount of dry endocarp used to manufacture each trace of LHWS. The GFRP-WC was industrially manufactured by a hand-lay-up process where the fiber glass E was used as reinforcement the lignocellulósic´s waste as load. The matrix was made with ortofitalic unsaturated polyester resin. Physical and mechanical tests were performed in presence of saturated humidity and dry. The results indicated good performance of the GFRP-WC, as traction as in flexion in three points. The presence of water influenced the modules obtained in the flexural and tensile but there were no significant alteration in the properties analyzed. As for the fracture, the analysis showed that the effects are more harmful in the presence of damp, under the action of loading tested, but despite this, the fracture was well defined starting in the external parts and spreading to the internal regions when one when it reaches the hybrid load

Reciclagem química por hidrólise da poliamida 6,6 reforçada com fibra de vidro após ciclos de reciclagem mecânica

Pós-graduação em Ciência e Tecnologia de Materiais - FC

Estudo da viabilidade técnica para a Bolívia de painéis de gesso reforçados com fibra de vidro para paredes internas não portantes

Na construção civil, nos países em desenvolvimento como a Bolívia, continua-se usando técnicas e materiais na execução de paredes, similar a décadas passadas. Os painéis de gesso reforçados com fibra de vidro são uma alternativa de simplificação e agilização na execução das paredes internas não portantes. A presente dissertação objetiva mostrar a viabilidade técnica e econômica dos painéis para paredes internas, na Bolívia; para tanto realizou-se uma avaliação dos recursos disponíveis (gesso), com relação às reservas, produção e custos. A técnica adotada na produção dos painéis é a de pré-mistura, que permite a moldagem dos painéis manual ou mecanicamente com equipamentos simples e de baixo custo. O estudo do compósito de gesso reforçado com fibra de vidro (GRG) foi realizado com gesso brasileiro e com gesso boliviano, verificando-se o seu comportamento mecânico com diferentes teores de fibra de vidro. Verificou-se aumento da resistência a tração na flexão e diminuição da resistência a compressão com o aumento do teor de fibra de vidro. A avaliação do comportamento mecânico dos painéis foi feita através dos ensaios de impacto (corpo mole e corpo duro). Nos ensaios de corpo mole, verificou-se aumento da resistência com o aumento do teor de fibra de vidro. Os teores de 0,75% e 1,5% se mostraram suficientes para que os painéis de GRG satisfaçam os requisitos de desempenho para divisórias internas respectivamente para o gesso brasileiro e boliviano. O comportamento dos painéis nos ensaios de impacto de corpo duro foi satisfatório, tanto para painéis com fibra como para painéis sem fibra de vidro. No estudo preliminar de custos, verificou-se uma redução em torno de 36% para os painéis de GRG em relação às paredes intemas tradicionalmente usadas na Bolívia.

Desenvolvimento de tubulação em compósito polimérico revestida externamente com poliuretano de alta densidade

Pipelines for the transport of crude oil from the production wells to the collecting stations are named production lines . These pipes are subjected to chemical and electrochemical corrosion according to the environment and the type of petroleum transported. Some of these lines, depending upon the composition of the fluid produced, may leak within less than one year of operation due to internal corrosion. This work aims at the development of composite pipes with an external protecting layer of high density polyurethane for use in production lines of onshore oil wells, meeting operational requirements. The pipes were manufactured using glass fibers, epoxy resin, polyester resin, quartz sand and high density polyurethane. The pipes were produced by filament winding with the deposition of high density polyurethane on the external surface and threaded ends (API 15 HR/PM-VII). Three types of pipes were manufactured: glass/epoxy, glass/epoxy with an external polyurethane layer and glass/epoxy with an intermediate layer of glass fiber, polyester, sand and with an external polyurethane layer. The three samples were characterized by Scanning Electronic Microscopy (SEM) and for the determination of constituent content. In addition, the following tests were conducted: hydrostatic test, instant rupture, shorttime failure pressure, Gardner impact, transverse stiffness and axial tension. Field tests were conducted in Mossoró RN (BRAZIL), where 1,677 meters of piping were used. The tests results of the three types of pipes were compared in two events: after two months from manufacturing of the samples and after nine months of field application. The results indicate that the glass/epoxy pipes with an intermediate layer of fiber glass composite, polyester e sand and with an external layer of high density polyurethane showed superior properties as compared to the other two and met the requirements of pressure class, axial tensile strength, transverse stiffness, impact and environmental conditions, for onshore applications as production lines

Avaliação do comportamento tribológico de compósitos poliéster/fibra de vidro utilizando resíduos de poliéster/fibra de vidro e carbonato de cálcio como carga

The use of composite materials and alternative is being increased every day, as it becomes more widespread awareness that the use of renewable and not harmful to the environment is part of a new environmentally friendly model. Since its waste (primarily fiberglass) can not be easily recycled by the difficulty that still exists in this process, since they have two phases mixed, a polymeric matrix thermoset difficult to recycle because it is infusible and phase of fiber reinforcements. Thermoset matrix composites like Polyester + fiberglass pose a threat due to excessive discharge. Aiming to minimize this problem, aimed to reuse the composite Polyester + fiber glass, through the wastes obtained by the grinding of knifes and balls. These residues were incorporated into the new composite Polyester/Fiberglass for hot compression mold and compared tribological to composites with filler CaCO3, generally used as filler, targeting a partial replacement of CaCO3 by such waste. The composites were characterized by thermal analysis (TGA, DSC and DMA), by the surface integrity (roughness determination, contact angle and surface energy), mechanical properties (hardness) and tribological tests (wear and coefficient of dynamic friction) in order to evaluate the effect of loads and characterize these materials for applications that can take, in the tribological point of view since waste Polyester + fiberglass has great potential for replacement of CaCO3

Aproveitamento dos resíduos de compósitos à base de resina poliéster e fibra de vidro

Pós-graduação em Agronomia (Energia na Agricultura) - FCA

Avaliação do desempenho de compósitos de PPA/Fibra de vidro para aplicação em bombas de óleo de motores de motocicletas

Pós-graduação em Ciência e Tecnologia de Materiais - FC

Resistência a extrusão de retentores intra-radiculares de fibra de vidro avaliando: técnica de confecção e cimento resinoso

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Modelagem do comportamento à fadiga de compósitos de fibra de vidro a partir de um modelo misto de RNA

This work consists basically in the elaboration of an Artificial Neural Network (ANN) in order to model the composites materials’ behavior when submitted to fatigue loadings. The proposal is to develop and present a mixed model, which associate an analytical equation (Adam Equation) to the structure of the ANN. Given that the composites often shows a similar behavior when subject to float loadings, this equation aims to establish a pre-defined comparison pattern for a generic material, so that the ANN fit the behavior of another composite material to that pattern. In this way, the ANN did not need to fully learn the behavior of a determined material, because the Adam Equation would do the big part of the job. This model was used in two different network architectures, modular and perceptron, with the aim of analyze it efficiency in distinct structures. Beyond the different architectures, it was analyzed the answers generated from two sets of different data – with three and two SN curves. This model was also compared to the specialized literature results, which use a conventional structure of ANN. The results consist in analyze and compare some characteristics like generalization capacity, robustness and the Goodman Diagrams, developed by the networks.

Tirantes de betão armado com varões de fibra de vidro

O aparecimento da fibra de vidro deve-se à pesquisa de novos materiais. No século XIX, as fibras de vidro foram pela primeira vez tecidas. Só mais tarde, durante o século XX, com o desenvolvimento de resinas foi possível produzir a fibra de vidro como material compósito. Ainda durante a 2ª Guerra Mundial foi construído um avião de combate em fibra de vidro. Desde então sofreu um grande desenvolvimento, tendo sido aplicada nas mais diversas indústrias. Recentemente, a fibra de vidro tem sido também aplicada em estruturas na construção civil. Nos últimos anos tem havido uma crescente investigação acerca das estruturas de betão armado com armaduras de fibra de vidro (GFRP). A análise de parâmetros como a fendilhação, a deformação e a contribuição do betão entre fendas, é fundamental para a compreensão do comportamento desse material compósito. A aderência entre os varões e o betão é condicionada pela resistência do betão e pela superfície das armaduras, podendo estas propriedades influenciarem a evolução dos parâmetros atrás referidos. Contudo, a investigação neste domínio ainda está pouco desenvolvida e carece de mais estudo, para que seja possível a sua aplicação em estruturas de uma forma mais criteriosa e abrangente. Pretendeu-se conjugar as vantagens do betão estrutural de agregados leves (BEAL), bom desempenho de resistência e a reduzida densidade, com as dos varões de GFRP, sendo necessário estudar o seu comportamento em conjunto para uma boa compreensão dos fenómenos inerentes a esta combinação de materiais. Neste trabalho analisam-se vários parâmetros fundamentais ao comportamento de elementos de BEAL reforçado com varões de GFRP, nomeadamente: a aderência da interface betão-armadura, a fendilhação, tension stiffening effect e a deformação. Para esta análise, considerou-se a variação da resistência mecânica do BEAL, do tipo de armadura de reforço (aço e GFRP) e o diâmetro dos varões. Foi desenvolvido um programa experimental que contempla um total de doze tirantes de betão armado, seis com varões de GFRP e seis com varões de aço, de forma a poder efectuar-se uma comparação directa. Foram também incluídos no programa experimental trinta e seis provetes de ensaios pull out, dezoito com armaduras de fibra de vidro e dezoito com armaduras de aço, igualmente com o objectivo de comparação dos resultados. Na análise dos resultados foi possível verificar as diferenças entre o uso de armaduras de GFRP e de aço nos parâmetros em estudo, assim como a influência da resistência dos BEAL e dos diâmetros das armaduras. Verificou-se que a largura de fendas, bem como as deformações nos tirantes com armaduras de GFRP foram superiores às observadas com armaduras de aço. No que diz respeito à aderência foram observadas menores tensões nas armaduras de GFRP.

Desenvolvimento de tubulação em compósito polimérico revestida externamente com poliuretano de alta densidade

Pipelines for the transport of crude oil from the production wells to the collecting stations are named production lines . These pipes are subjected to chemical and electrochemical corrosion according to the environment and the type of petroleum transported. Some of these lines, depending upon the composition of the fluid produced, may leak within less than one year of operation due to internal corrosion. This work aims at the development of composite pipes with an external protecting layer of high density polyurethane for use in production lines of onshore oil wells, meeting operational requirements. The pipes were manufactured using glass fibers, epoxy resin, polyester resin, quartz sand and high density polyurethane. The pipes were produced by filament winding with the deposition of high density polyurethane on the external surface and threaded ends (API 15 HR/PM-VII). Three types of pipes were manufactured: glass/epoxy, glass/epoxy with an external polyurethane layer and glass/epoxy with an intermediate layer of glass fiber, polyester, sand and with an external polyurethane layer. The three samples were characterized by Scanning Electronic Microscopy (SEM) and for the determination of constituent content. In addition, the following tests were conducted: hydrostatic test, instant rupture, shorttime failure pressure, Gardner impact, transverse stiffness and axial tension. Field tests were conducted in Mossoró RN (BRAZIL), where 1,677 meters of piping were used. The tests results of the three types of pipes were compared in two events: after two months from manufacturing of the samples and after nine months of field application. The results indicate that the glass/epoxy pipes with an intermediate layer of fiber glass composite, polyester e sand and with an external layer of high density polyurethane showed superior properties as compared to the other two and met the requirements of pressure class, axial tensile strength, transverse stiffness, impact and environmental conditions, for onshore applications as production lines

Influência do sistema de cimentação e do modo de ativação na resistência ao push-out de pinos de fibra de vidro

O objetivo deste estudo foi avaliar a influência do tipo de sistema de cimentação (condicionamento ácido total ou autoadesivo), do modo de ativação (autoativado ou dual), do terço do conduto radicular (cervical, médio ou apical) e da espessura do filme de cimento sobre a resistência de união de pinos de fibra de vidro cimentados em dentes humanos. Quarenta raízes foram incluídas em resina epóxi, submetidas a tratamento endodôntico e obturadas com guta percha e cimento endodôntico sem eugenol. Decorridos sete dias, os condutos foram preparados a uma profundidade de 10mm com brocas padronizadas do sistema dos pinos de fibra (WhitePost DC #2) e aleatoriamente divididos em 4 grupos, conforme o sistema de cimentação e o modo de ativação: (G1) RelyX ARC/Adper Scotchbond Multi-Purpose Plus (condicionamento ácido total), ativação dual, (G2) RelyX ARC/Adper Scotchbond Multi-Purpose Plus, autoativado, (G3) RelyX U100 (autoadesivo), dual e (G4) RelyX U100, autoativado. Após uma semana, cada raiz foi seccionada em máquina de corte, originando 6 fatias de 1 mm de espessura (n=60). Antes do ensaio de push-out cada fatia foi fotografada em ambas as faces, para determinação do raio dos pinos e da espessura do filme de cimento. Após o ensaio mecânico, novas imagens foram capturadas para determinação do modo de falha. Para automatizar a determinação da espessura de cimento, foi desenvolvida uma macro no software KS 400. Os dados foram estatisticamente analisados com ANOVA 3 fatores (resistência de união) e teste de Kruskall-Wallis (espessura do cimento). Comparações múltiplas foram realizadas com o teste Student-Newman-Keuls. Análise de regressão, modelo linear, foi empregada para verificar a correlação entre espessura do cimento e resistência de união. Todos os testes foram aplicados com α = 0,05. O fator cimento exerceu influência significativa para a resistência de união (p = 0,0402): o RelyX U100 apresentou a maior média. A ativação dual elevou os valores de resistência de união em comparação ao modo quimicamente ativado (p < 0,0001). Houve diferenças significantes entre os grupos, sendo G1 (22,4 4,0 MPa) > G3 (20,4 3,6 MPa) > G4 (17,8 5,2 MPa) > G2 (13,5 4,3 MPa). O terço do conduto não exerceu influência significativa sobre a resistência adesiva (p = 0,4749). As espessuras dos filmes de cimento foram estatisticamente diferentes nos diferentes terços: cervical (102 45 m) > médio (75 29 m) > apical (52 28m). Não foi observada forte correlação entre os valores de espessura e os de resistência ao push-out (r = - 0,2016, p = 0,0033). O tipo de falha predominante foi a mista, exceto para o G2, que apresentou 74% das falhas na interface cimento-pino. Dessa forma, o cimento autoadesivo apresentou melhor desempenho que o convencional, e ambos os sistemas duais, sobretudo o RelyX ARC, apresentaram dependência da fotoativação para atingirem maiores valores de resistência de união.