50 resultados para Dryers


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This article presents an investigation of the potential of spray and spouted bed technology for the production of dried extracts of Rosmarinus officinalis Linne, popularly known as rosemary. The extractive solution was characterized by loss on drying, extractable matter and total phenolic and flavonoid compounds (chemical markers). The product was characterized by determination of loss on drying, size distribution, morphology, flow properties and thermal degradation and thermal behavior. The spray and spouted bed dryer performance were assessed through estimation of thermal efficiency, product accumulation and product recovery. The parameters studied were the inlet temperature of the spouting gas (80 and 150 degrees C) and the feed mass flow rate of concentrated extract relative to the evaporation capacity of the dryer, W-s/W-max (15 to 75%). The atomizing air flow rate was maintained at 20 l/min with a pressure of 196.1 kPa. The spouting gas flow rate used in the drying runs was 40% higher than the gas flow under the condition of minimum spouting. The spray drying gas flow rate was fixed at 0.0118 kg/s. Under the conditions studied, performance in the spray and spouted bed drying of rosemary extract was poor, causing high degradation of the marker compounds (mainly the phenolic compounds). Thus, process improvements are required before use on an industrial scale.

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Lifter use in dryers improves mass transfer by increasing the amount of surface area available for transfer and also by increasing the velocity of gas over the particle surface. An even cross-sectional distribution of particles in a dryer improves the efficiency of operation by ensuring that evaporation from falling particles is taking place for the maximum fraction of the rotation period of the drier. Studies on lifter design to improve the cross-sectional particle distribution were performed on angled lifters. A single lifter was used and the mass-transfer rate examined as a function of angular lifter displacement. Analysis of the mass transfer characteristics of single lifters allowed performance comparisons and recommendations for lifter design.

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Sustainable Construction, Materials and Practice, p. 426-432

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The objective in this Master’s Thesis was to determine VOC emissions from veneer drying in softwood plywood manufacturing. Emissions from plywood industry have become an important factor because of the tightened regulations worldwide. In this Thesis is researched quality and quantity of the VOCs from softwood veneer drying. One of the main objectives was to find out suitable cleaning techniques for softwood VOC emissions. In introduction part is presented veneer drying machines, wood mechanical and chemical properties. VOC control techniques and specified VOC limits are introduced also in the introduction part. Plywood mills have not had interest to VOC emissions previously nevertheless nowadays plywood mills worldwide must consider reduction of the emissions. This Thesis includes measuring of emissions from softwood veneer dryer, analyzation of measured test results and reviewing results. Different air conditions inside of the dryer were considered during planning of the measurements. Results of the emissions measurements were compared to the established laws. Results from this Thesis were softwood veneer dryer emissions in different air conditions. Emission control techniques were also studied for softwood veneer dryer emissions for further specific research.

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In this thesis, the purpose was to find the cost distribution of the screen dryer and the largest cost factors. The hot section of the screen dryer was revealed as the biggest cost factor, so composing new cost efficient solutions were directed to it. DFMA (Design for Manufacture and Assembly) was chosen to help the design process. DFMA is a product design strategy developed for taking manufacturing and assembly costs into account at the early stages of the design process. In the theory part of the thesis, other methods of economical design and tools needed for estimating manufacturing costs are introduced. In the empirical part, the hot section of the screen dryer was divided into sub-assemblies and their manufacturing costs were estimated. The design propositions were directed to the self-manufactured assemblies and parts. The new manufacturing costs were calculated for the developed propositions. Lastly, the most cost efficient solutions were summarized. The savings on the self-manufactured assemblies were about 40 %, which was about 13 % of the combined total costs of the hot section.

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Drying kinetics of tomato was studied by using heat pump dryer (HPD) and electric resistance dryers with parallel and crossed airflow. The performance of both systems was evaluated and compared and the influence of temperature, air velocity, and tomato type on the drying kinetics was analyzed. The use of HPD showed to be adequate in the drying process of tomatoes, mainly in relation to the conversion rate of electric energy into thermal energy. The heat pump effective coefficient of performance (COPHT,EF) was between 2.56 and 2.68, with an energy economy of about 40% when compared to the drying system with electric resistance. The Page model could be used to predict drying time of tomato and statistical analysis showed that the model parameters were mainly affected by drying temperature.

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"A Consumer publication from the General Services Administration."

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Cover title.

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Bovine pericardium (BP) tissue is widely used in the manufacture of bioprosthetics. The effects of freeze-drying on the BP tissue have been studied by some researchers in order to decrease their cytotoxicity due to preservation in formaldehyde solution, and to increase the lifetime of the product in storage. This study was undertaken in order to study the effect of freeze-drying in the structure of BP. To perform this study BP samples were freeze-dried in two different types of freeze-dryers available in our laboratory: a laboratory freeze-dryer, in which it was not possible to control parameters and a pilot freeze-dryer, wherein all parameters during freezing and drying were controlled. After freeze-drying processes, samples were analyzed by SEM, Raman spectroscopy, tensile strength, water uptake tests and TEM. In summary, it has been demonstrated that damages occur in collagen fibers by the loss of bulk water of collagen structure implicating in a drastic decreasing of BP mechanical properties due to its structural alterations. Moreover, it was proven that the collagen fibrils suffered breakage at some points, which can be attributed to the uncontrolled parameters during drying. (C) 2011 Elsevier Inc. All rights reserved.

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The aim of this research was to perform a stability testing of spray- and spouted bed-dried extracts of Passiflora alata Dryander (Passion flower) under stress storage conditions. Spouted bed- and spray-dried extracts were characterized by determination of the average particle diameter (dP), apparent moisture content (XP), total flavonoid content (TF), and vitexin content. Smaller and more irregular particles were generated by the spouted bed system due to a higher attrition rate (surface erosion) inside the dryer. The SB dryer resulted in an end product with higher concentration of flavonoids (approximate to 10%) and lower moisture content (1.6%, dry basis) than the spray dryer, even with both dryers working at similar inlet drying air temperature and ratio between the extract feed flow rate to drying air flow rate (Ws/Wg). Samples of the spouted bed- and spray-dried extracts were stored at two different temperatures (34 and 45 degrees C) and two different relative humidities (52 and 63% RH for 34 degrees C; 52 and 60% RH for 45 degrees C) in order to perform the stability testing. The dried extracts were stored for 28 days and were analyzed every 4 days. The flavonoid vitexin served as the marker compound, which was assayed during the storage period. Results revealed shelf lives ranging from 9 to 184 days, depending on the drying process and storage conditions.

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Many granulation plants operate well below design capacity, suffering from high recycle rates and even periodic instabilities. This behaviour cannot be fully predicted using the present models. The main objective of the paper is to provide an overview of the current status of model development for granulation processes and suggest future directions for research and development. The end-use of the models is focused on the optimal design and control of granulation plants using the improved predictions of process dynamics. The development of novel models involving mechanistically based structural switching methods is proposed in the paper. A number of guidelines are proposed for the selection of control relevant model structures. (C) 2002 Published by Elsevier Science B.V.

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Este trabalho surgiu no âmbito da Tese de Mestrado em Engenharia Química - Ramo Optimização Energética na Indústria Química, aliando a necessidade da Empresa Monteiro Ribas – Indústrias, S.A. em resolver alguns problemas relacionados com as estufas da unidade J da fábrica de revestimentos. Outro dos objectivos era propor melhorias de eficiência energética neste sector da empresa. Para tal, foi necessário fazer um levantamento energético de toda a unidade, o que permitiu verificar que as estufas de secagem (Recobrimento 1 e 2) seriam o principal objecto de estudo. O levantamento energético da empresa permitiu conhecer o seu consumo anual de energia de 697,9 tep, o que a classifica, segundo o Decreto-lei nº 71 de 15 de Abril de 2008, como Consumidora Intensiva de Energia (CIE). Além disso, as situações que devem ser alvo de melhoria são: a rede de termofluido, que apresenta válvulas sem isolamento, o sistema de iluminação, que não é o mais eficiente e a rede de distribuição de ar comprimido, que não tem a estrutura mais adequada. Desta forma sugere-se que a rede de distribuição de termofluido passe a ter válvulas isoladas com lã de rocha, o investimento total é de 2.481,56 €, mas a poupança pode ser de 21.145,14 €/ano, com o período de retorno de 0,12 anos. No sistema de iluminação propõe-se a substituição dos balastros normais por electrónicos, o investimento total é de 13.873,74 €, mas a poupança é de 2.620,26 €/ano, com período de retorno de 5 anos. No processo de secagem das linhas de recobrimento mediram-se temperaturas de todos os seus componentes, velocidades de ar o que permitiu conhecer a distribuição do calor fornecido pelo termofluido. No Recobrimento 1, o ar recebe entre 39 a 51% do calor total, a tela recebe cerca de 25% e na terceira estufa este é apenas de 6%. Nesta linha as perdas de calor por radiação oscilam entre 6 e 11% enquanto as perdas por convecção representam cerca de 17 a 44%. Como o calor que a tela recebe é muito inferior ao calor recebido pelo ar no Recobrimento 1, propõe-se uma redução do caudal de ar que entra na estufa, o que conduzirá certamente à poupança de energia térmica. No Recobrimento 2 o calor fornecido ao ar representa cerca de 51 a 77% do calor total e o cedido à tela oscila entre 2 e 3%. As perdas de calor por convecção oscilam entre 12 e 26%, enquanto que as perdas por radiação têm valores entre 4 e 8%. No que diz respeito ao calor necessário para evaporar os solventes este oscila entre os 4 e 13%. Os balanços de massa e energia realizados ao processo de secagem permitiram ainda determinar o rendimento das 3 estufas do Recobrimento 1, com 36, 47 e 24% paras as estufa 1, 2 e 3, respectivamente. No Recobrimento 2 os valores de rendimento foram superiores, tendo-se obtido valores próximos dos 41, 81 e 88%, para as estufas 1, 2 e 3, respectivamente. Face aos resultados obtidos propõem-se a reengenharia do processo introduzindo permutadores compactos para aquecer o ar antes de este entrar nas estufas. O estudo desta alteração foi apenas realizado para a estufa 1 do Recobrimento 1, tendo-se obtido uma área de transferência de calor de 6,80 m2, um investimento associado de 8.867,81 €. e uma poupança de 708,88 €/ano, com um período de retorno do investimento de 13 anos. Outra sugestão consiste na recirculação de parte do ar de saída (5%), que conduz à poupança de 158,02 €/ano. Estes valores, pouco significativos, não estimulam a adopção das referidas sugestões.

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Tyypillisesti sahoilla tarvittava lämpö tuotetaan omalla lämpölaitoksella, jossa hyödynnetään sahalla syntyviä sivutuotteita kuten kuorta ja purua. Lämmöntuotantoon ei yleensä käytetä lainkaan öljyä. Jos lämpölaitoksen teho ei riitä tai lämmöntuotannossa syntyy katkoksia, tyydytään rajoittamaan tuotantoa tai annetaan sahatavaran laadun kärsiä. Diplomityössä etsitään taloudellisesti kannattavia konsepteja, joilla voidaan parantaa lämmöntuotannon varmuutta sahoilla. Työssä tarkastellaan sahoja kolmessa eri kokoluokassa, kattaen yleisimmät sahalaitokset. Koska diplomityöhön ei otettu malliksi mitään tiettyä sahaa, määritettiin em. kolmelle kokoluokalle materiaali- ja energiavirrat yleisten tunnuslukujen perusteella. Lisäksi sahoille määritettiin kuivaustiedot, kun kaikilla sahoilla oletettiin olevan ainoastaan kamarikuivaamoita. Sahojen käyttämä kuori on kosteaa, ja se asettaa käytettävälle polttotekniikalle korkeat vaatimukset. Kuoren lämpöarvoa voidaan parantaa kuivattamalla sitä ennen polttoa erillisessä kuivurissa. Diplomityössä tarkastellaan suoraa ja epäsuoraa kuivatusta, joista molemmat perustuvat kiertoleijutekniikkaan. Suorassa kuivatuksessa hyödynnetään kattilasta saatavia savukaasuja, kun taas epäsuorassa kuivatuksessa lämmönlähteenä käytetään kuuma vettä. Molempien kuivatuskonseptien osalta käydään läpi toimintaperiaate ja kytkentä lämpölaitokseen, sekä lasketaan lämmöntuotannon omakustannushinta. Lisäksi tarkastellaan suoran kuivatuksen asentamista nykyiseen kostean polttoaineen laitokseen. Kuoren kuivatuksen lisäksi arvioidaan kuumavesikattilan käyttöä sahoilla ja sahatavaran kuivauksessa tarvittavan erillisen höyrynkehityksen korvaamista kuumavesiakulla. Lopuksi diplomityössä tarkastellaan pienimuotoista sähköntuotantoa sahojen lämpölaitosten yhteydessä ja sen kannattavuutta. Tarkasteltavia tekniikoita ovat ORC –tekniikka sekä höyrykone.