Obtenção de superligas NiCrAIY nanoestruturadas por moagem de alta energia e sua aplicação por aspersão térmica hipersônica (HVOF)

Esta dissertação tem como objetivos o estudo da produção de uma liga metálica nanoestruturada através do processo de moagem de alta energia, determinar a evolução microestrutural desta liga metálica durante o seu processamento e sua utilização na forma de revestimento protetor, depositado por aspersão térmica HVOF. O material escolhido foi a superliga NiCrAlY devido a sua grande importância tecnológica e pela pequena quantidade de trabalhos publicados até o momento sobre a produção e o emprego desta liga na forma nanoestruturada. A superliga NiCrAlY foi processada através de um moinho de alta energia do tipo Szegvari, empregando-se esferas de aço AISI 52100 como meio de moagem, em 3 diferentes condições de agitação e 3 relações entre meio de moagem/material. O material processado foi caracterizado através de diferentes métodos de análise, segundo critérios como: i) morfologia, caracterizada através de microscopia eletrônica de varredura e granulometria por difração de laser, ii) tamanho de cristalito, através da análise do alargamento dos picos de difração de raios X pelo método single-line, iii) nível de contaminação por Fe, determinado através da análise por fluorescência de raios X. Revestimentos protetores foram depositados através do processo de aspersão térmica HVOF sobre substratos de aço inox AISI 304 para o estudo dos parâmetros de deposição e controle microestrutural dos revestimentos, com o objetivo de manter o tamanho de cristalito nanométrico das partículas após a deposição Os resultados mostram que o processo de moagem de alta energia provoca uma profunda alteração na morfologia das partículas, originando partículas achatadas e pequenos fragmentos, além de uma rápida redução do tamanho de cristalito, atingindo valores menores do que 20 nm nas primeiras horas de processamento. A microestrutura dos revestimentos depositados apresenta-se com um caráter lamelar acentuado, devido ao formato pré-aspersão das partículas, e uma microestrutura densa com uma quantidade relativamente grande de óxidos interlamelares. Também foi constatado que o processo de deposição dos revestimentos por aspersão térmica HVOF leva a um crescimento no tamanho dos cristalitos das partículas, mas é capaz de manter o tamanho dos cristalitos inferior a 100 nm após a deposição, levando a um revestimento com microdureza Vickers 35% superior com relação ao revestimento depositado com o material convencional.

Estudo da moagem de alta energia e sinterização de pós compósitos W-Cu

The Tungsten/copper composites are commonly used for electrical and thermal objectives like heat sinks and lectrical conductors, propitiating an excellent thermal and electrical conductivity. These properties are dependents of the composition, crystallite size and production process. The high energy milling of the powder of W-Cu produces an dispersion high and homogenization levels with crystallite size of W very small in the ductile Cu phase. This work discusses the effect of the HEM in preparation of the W-25Cu composite powders. Three techniques of powder preparation were utilized: milling the dry with powder of thick Cu, milling the dry with powder of fine Cu and milling the wet with powder of thick Cu. The form, size and composition of the particles of the powders milled were observed by scanning electron microscopy (SEM). The X-ray diffraction (XRD) was used to analyse the phases, lattice parameters, size and microstrain of the crystallite. The analyse of the crystalline structure of the W-25Cu powders milled made by Rietveld Method suggests the partial solid solubility of the constituent elements of the Cu in lattice of the W. This analyse shows too that the HEM produces the reduction high on the crystallite size and the increase in the lattice strain of both phases, this is more intense in the phase W

Efeito da moagem de alta energia na microestrutura e nas propriedades magnéticas do compósito wc-10%p.Co

This work a studied the high energy milling effect in microstructure and magnetic properties of the WC-10wt.%Co composite. The composite powders were prepared by mechanical mixed and milled at 2 hours, 100 hours, 200 hours and 300 hours in planetary milling. After this process the composite were compacted in stainless steel die with cylindrical county of 10 mm of diameter, at pressure 200 Mpa and sintered in a resistive furnace in argon atmosphere at 1400 oC for 5 min. The sintered composite were cutted, inlaid, sandpapered, and polished. The microestrutural parameters of the composite was analyzed by X-ray diffraction, scanning electronic microscopy, optical microscopy, hardness, magnetic propriety and Rietveld method analyze. The results shows, with milling time increase the particle size decrease, it possibility minor temperature of sintering. The increase of milling time caused allotropic transformation in cobalt phase and cold welding between particles. The cold welding caused the formation of the particle composite. The X-ray diffraction pattern of composite powders shows the WC peaks intensity decrease with the milling time increase. The X-ray diffraction pattern of the composite sintered samples shows the other phases. The magnetic measurements detected a significant increase in the coercitive field and a decrease in the saturation magnetization with milling time increase. The increase coercitive field it was also verified with decrease grain size with milling time increase. For the composite powders the increase coercitive field it was verified with particle size reduction and saturation magnetization variation is relate with the variation of free cobalt. The Rietveld method analyze shows at milling time increase the mean crystalline size of WC, and Co-cfc phases in composite sintered sample are higher than in composite powders. The mean crystallite size of Co-hc phase in composite powders is higher than in composite sintered sample. The mean lattice strains of WC, Co-hc and Co-cfc phases in composite powders are higher than in composite sintered samples. The cells parameters of the composite powder decrease at milling time increase this effect came from the particle size reduction at milling time increase. In sintered composite the cells parameters is constant with milling time increase

Caracterização de compósitos Nb-20%cu obtidos por moagem de alta energia e sinterizados por fase líquida

In this work, was studied the formation of a composite of the refractory metal niobium with copper, through the process of high-energy milling and liquid phase sintering. The HEM can be used to synthesize composite powders with high homogeneity and fine size particle distribution. It may also produce the solid solubility in immiscible systems such as Nb-Cu, or extend the solubility of systems with limited solubility. Therefore, in the immiscible system Cu-Nb, the high-energy milling was successfully used to obtain the composite powder particles. Initially, the formation of composite particles during the HEM and the effect of preparation technique on the microstructure of the material was evaluated. Four loads of Nb and Cu powders containing 20%wt Cu were synthesized by MAE in a planetary type ball mill under different periods of grinding. The influence of grinding time on the metal particles is evaluated during the process by the withdrawal of samples at intermediate times of milling. After compaction under different forces, the samples were sintered in a vacuum furnace. The liquid phase sintering of these samples prepared by HEM produced a homogeneous and fine grained. The composite particles forming the sintered samples are the addition of a hard phase (Nb) with a high melting point, and a ductile phase (Cu) with low melting point and high thermal and electrical conductivities. Based on these properties, the Nb-Cu system is a potential material for many applications, such as electrical contacts, welding electrodes, coils for generating high magnetic fields, heat sinks and microwave absorbers, which are coupled to electronic devices. The characterization techniques used in this study, were laser granulometry, used to evaluate the homogeneity and particle size, and the X-ray diffraction, in the phase identification and to analyze the crystalline structure of the powders during milling. The morphology and dispersion of the phases in the composite powder particles, as well the microstructures of the sintered samples, were observed by scanning electron microscopy (SEM). Subsequently, the sintered samples are evaluated for density and densification. And finally, they were characterized by techniques of measuring the electrical conductivity and microhardness, whose properties are analyzed as a function of the parameters for obtaining the composite

Nanopartíulas de magnetita com oxacilina obtida por moagem de alta energia para aplicações biomédicas

The drug targeting has been the subject of extensive studies in order to develop site-specific treatments that minimize side effects and become more effective anticancer therapy. Despite considerable interest in this class, drugs like antibiotics also have limitations, and have been neglected. Using new pharmaceutical technologies, the use of magnetic vectors appear as promising candidate for drug delivery systems in several studies. Small magnetic particles bound to the drug of interest can be modulated according to the orientation of a magnet outside the body, locating and holding in a specific site. In this work, we propose the use of High Energy Milling (HEM) for synthesis of a magnetic vector with characteristics suitable for biomedical applications by intravenous administration, and for the formation of an oxacillin-carrier complex to obtain a system for treating infections caused by Staphylococcus aureus. The results of the variation of milling time showed that the size and structural properties of the formed material change with increasing milling time, and in 60 hours we found the sample closest to the ideal conditions of the material. The vector-drug system was studied in terms of structural stability and antimicrobial activity after the milling process, which revealed the integrity of the oxacillin molecule and its bactericidal action on cultures of Staphylococcus aureus ATCC

Análise do efeito do tempo da moagem de alta energia no tamanho de cristalito e microdeformação da rede cristalina do WC-Co

Hard metals are the composite developed in 1923 by Karl Schröter, with wide application because high hardness, wear resistance and toughness. It is compound by a brittle phase WC and a ductile phase Co. Mechanical properties of hardmetals are strongly dependent on the microstructure of the WC Co, and additionally affected by the microstructure of WC powders before sintering. An important feature is that the toughness and the hardness increase simultaneously with the refining of WC. Therefore, development of nanostructured WC Co hardmetal has been extensively studied. There are many methods to manufacture WC-Co hard metals, including spraying conversion process, co-precipitation, displacement reaction process, mechanochemical synthesis and high energy ball milling. High energy ball milling is a simple and efficient way of manufacturing the fine powder with nanostructure. In this process, the continuous impacts on the powders promote pronounced changes and the brittle phase is refined until nanometric scale, bring into ductile matrix, and this ductile phase is deformed, re-welded and hardened. The goal of this work was investigate the effects of highenergy milling time in the micro structural changes in the WC-Co particulate composite, particularly in the refinement of the crystallite size and lattice strain. The starting powders were WC (average particle size D50 0.87 μm) supplied by Wolfram, Berglau-u. Hutten - GMBH and Co (average particle size D50 0.93 μm) supplied by H.C.Starck. Mixing 90% WC and 10% Co in planetary ball milling at 2, 10, 20, 50, 70, 100 and 150 hours, BPR 15:1, 400 rpm. The starting powders and the milled particulate composite samples were characterized by X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM) to identify phases and morphology. The crystallite size and lattice strain were measured by Rietveld s method. This procedure allowed obtaining more precise information about the influence of each one in the microstructure. The results show that high energy milling is efficient manufacturing process of WC-Co composite, and the milling time have great influence in the microstructure of the final particles, crushing and dispersing the finely WC nanometric order in the Co particles

Nanocompósitos cerâmicos a partir do processo de moagem mecânica de alta energia

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

Caracterização das ligas Ni-Ti-Mo, Ni-Ti-Ta e Ni-Ti-Mo-Zr obtidas por moagem de alta energia e prensagem a quente

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Estudo do efeito do tempo e do meio de moagem de alta energia para obtenção de pós nanométricos de hidretos de titânio e nióbio

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Determinação comparativa do grau de deformação plástica aplicado a componentes obtidos por conformação

The manufacturing process of components of Pressure Vessels has a great importance in the efficiency during the operation and life cycle of the equipment. Taking this into account, the objective of this dissertation was to analyze the methods to determine the strain rate in formed components by measuring the components themselves, and posterior results comparison with the values found in manufacturing standards of Pressure vessels. In this study the whole manufacturing process of a component from a pressure vessel, known as Head or End, was accompanied. Using the methodology obtained from literatures it was possible to execute the relative and logarithmic deformation measurements of these components and compare with the obtained results by means of equations presented in the Standards as AD-Merkblatt and ASME (for pressure vessels). The found results were also compared with the logarithmic methodology, taking into account the deformation of the empirical mesh and the thickness of the components studied. It is possible to conclude from this study that despite the existence of empirical methods of measurement of strain rate in components plastically formed, it is recommended the adoption in all situation of the component manufacturing standard. It can be noticed and explained during the development of this study and through the results found

Determinação comparativa do grau de deformação plástica aplicado a componentes obtidos por conformação

The manufacturing process of components of Pressure Vessels has a great importance in the efficiency during the operation and life cycle of the equipment. Taking this into account, the objective of this dissertation was to analyze the methods to determine the strain rate in formed components by measuring the components themselves, and posterior results comparison with the values found in manufacturing standards of Pressure vessels. In this study the whole manufacturing process of a component from a pressure vessel, known as Head or End, was accompanied. Using the methodology obtained from literatures it was possible to execute the relative and logarithmic deformation measurements of these components and compare with the obtained results by means of equations presented in the Standards as AD-Merkblatt and ASME (for pressure vessels). The found results were also compared with the logarithmic methodology, taking into account the deformation of the empirical mesh and the thickness of the components studied. It is possible to conclude from this study that despite the existence of empirical methods of measurement of strain rate in components plastically formed, it is recommended the adoption in all situation of the component manufacturing standard. It can be noticed and explained during the development of this study and through the results found

Fotocorrente spettrale di transistor organici irraggiati con protoni ad alta energia

Misure di fotocorrente ottenute utilizzando transistor organici irraggiati con protoni ad alta energia

Caratterizzazione di epid a silicio amorfo per controlli dosimetrici su fasci di fotoni ad alta energia.

Il presente lavoro è stato svolto presso la struttura di Radioterapia del Policlinico S. Orsola - Malpighi e consiste nella caratterizzazione di un sistema di acquisizione per immagini portali (EPID) come dosimetro relativo bidimensionale da usare nei controlli di qualità sui LINAC. L’oggetto di studio è il sistema di acquisizione di immagini portali OPTIVUE 1000ST (Siemens), dispositivo flat panel di silicio amorfo (a-Si) assemblato all’acceleratore lineare Siemens Oncor. La risposta dell’EPID è stata analizzata variando i parametri di consegna della dose, mantenendo fissa la distanza fuoco-rivelatore. Le condizioni di stabilità, ottimali per lavorare, si hanno intorno alle 50 U.M. Dalle curve dei livelli di grigio ottenute risulta evidente che in diverse condizioni d’irraggiamento il sistema risponde con curve di Dose-Risposta differenti, pur restando nello stesso range di dose. Lo studio include verifiche sperimentali effettuate con l’OPTIVUE e usate per espletare alcuni controlli di qualità di tipo geometrico come la coincidenza campo luminoso – campo radiante e la verifica del corretto posizionamento delle lamelle del collimatore multilamellare. Le immagini portali acquisite verranno poi confrontate con quelle ottenute irraggiando tradizionalmente una CR (computed radiography), per la coincidenza e una pellicola radiocromica EBT 3, per l’MLC. I risultati ottenuti mostrano che, per il primo controllo, in entrambi i modi, si è avuta corrispondenza tra campo radiante e campo luminoso; il confronto fra le due metodiche di misura risulta consistente entro i valori di deviazioni standard calcolati, l’OPTIVUE può essere utilizzato efficacemente in tale controllo di qualità. Nel secondo controllo abbiamo ottenuto differenze negli errori di posizionamento delle lamelle individuati dai due sistemi di verifica dell’ordine di grandezza dei limiti di risoluzione spaziale. L’OPTIVUE è in grado di riconoscere errori di posizionamento preesistenti con un’incertezza che ha come limite la dimensione del pixel. Il sistema EPID, quindi, è efficace, affidabile, economico e rapido.

Progettazione e sviluppo di un collimatore multi-slit per un sistema tomografico cone-beam con raggi X di alta energia

L'obiettivo di questo lavoro di tesi consiste nel progettare, realizzare e testare due collimatori multi-slit da applicare ad un sistema tomografico a raggi X con geometria cone-beam, caratterizzato da un voltaggio massimo di 320 kV. I collimatori che verranno realizzati sono un pre-collimatore e un post-collimatore entrambi multi-slit. Il fine ultimo è quello di riuscire ad avere un sistema di collimazione che permetta attraverso due sole tomografie di ottenere la ricostruzione dell'intero campione. L'abbattimento del tempo necessario per eseguire l'analisi costituisce il target su cui si basa questa tesi. Successivamente sulle immagini prodotte mediante questo nuovo sistema di collimazione saranno condotte delle specifiche analisi e i risultati saranno confrontati con quelli ottenuti mediante un sistema di collimazione a singola fenditura, anch'esso progettato in questa tesi e appositamente realizzato.

Studio di un rivelatore per neutroni di alta energia

Guidata dall'interesse per lo studio della fissione nucleare, per molto tempo la ricerca nel campo dei neutroni si è concentrata su energie medio-basse (E<20 MeV) mentre per la regione a più alte energie le informazioni risultavano scarse o mancanti. Recentemente, invece, si è sviluppato un nuovo interesse per i Neutroni di Alta Energia, utilizzabili nelle terapie mediche per la cura di tumori, e di grande importanza per la radioprotezione e la trasmutazione delle scorie radioattive derivanti da produzione di energia nucleare. Queste applicazioni richiedono precisi fasci di neutroni quasi-monoenergetici, con energie dai 20 a qualche centinaia di MeV, servono perciò misurazioni intese a determinare le caratteristiche del fascio e atte a ottenere valori precisi della sezione d'urto relativa ai processi innescati da neutroni veloci. La sezione d'urto di un certo processo nucleare si deduce dalla misura del numero di eventi acquisiti per unità di tempo da un rivelatore, conoscendo l'efficienza di questo, l'intensità del fascio che incide nel bersaglio e le caratteristiche del target. Diventa, quindi, determinante la conoscenza dell'intensità del fascio dei neutroni, anche nel caso di un intervallo energetico ampio, come quello prodotto al CERN dalla facility n_TOF, che possiede energie che vanno dal meV al GeV. Sulla base di queste motivazioni, in questo lavoro di tesi, si vuole proporre un prototipo semplice di rivelatore per Neutroni di Alta Energia e si presenta uno studio preliminare del primo test sotto fascio, focalizzando l'attenzione sulla massima energia misurabile.