La modification chimique en surface de la cellulose microcristalline et son application dans les composites de polyéthylène

Dans le contexte de la production d’éthanol cellulosique, la cellulose doit être hydrolysée par voie chimique ou enzymatique. Dans ce procédé d’hydrolyse, la partie cristalline de la cellulose est plus difficilement fragmentable, ce qui entraîne des coûts supplémentaires dues au temps de traitement plus élevé ou à la quantité supplémentaire de produits chimiques nécessaires. Dans l’optique de réduire les coûts de l’hydrolyse tout en recherchant une voie pour valoriser la cellulose cristalline, l’idée de fabriquer des composites polymères/cellulose est attrayante. L’objectif du présent travail a donc été de valider si la cellulose microcristalline tirée d’un processus d’hydrolyse acide pourrait mener à de nouveaux matériaux composites à valeur ajoutée. Un obstacle anticipé dans le projet a été la faible adhésion de la cellulose, hydrophile et polaire, aux polymères généralement beaucoup moins polaires. Le développement de composites performants et l’atteinte de teneurs élevés en cellulose microcristalline a donc inclus, sur le plan chimique, l’objectif de comparer divers traitements de surface de la cellulose qui permettrait de pallier aux défis anticipés. La méthodologie utilisée dans ce projet a consisté à développer et optimiser un protocole de modification chimique sur de la cellulose microcristalline commerciale à l’échelle laboratoire. Les celluloses modifiées ont été soumises à une caractérisation par analyse de l’angle de contact pour caractériser l’hydrophobicité des fibres, par spectrométrie photoélectronique X pour l’analyse de la composition chimique des fibres, par granulométrie laser pour mesurer la longueur des différentes fibres et microscopie optique pour l’observation de la longueur des fibres. Toutes les techniques ont été utilisées afin de comparer les propriétés des celluloses modifiées à celles de la cellulose de référence. La cellulose de référence et les celluloses modifiées chimiquement ont ensuite été mélangées à des concentrations de 0 à 50% avec du polyéthylène de basse densité à l’état fondu en utilisant un mélangeur interne de type Brabender®. Les composites ont été caractérisés par microscopie électronique à balayage pour analyser la morphologie de mélange sur les surfaces de rupture et l’homogénéité du mélange, par des analyses rhéologiques afin d’obtenir la viscosité en fonction du cisaillement et par des essais de traction afin de déterminer leur Module de Young, leur résistance à la traction et leur élongation à la rupture. Ces caractéristiques permettent de prévoir la performance des composites dans des applications structurales.

Levier synthétique de silice : une approche pour fonctionnaliser les surfaces hydroxylées

La présente recherche couvre les premiers essais d’une nouvelle méthode de fonctionnalisation chimique de surfaces hydroxylées. La méthode consiste à faire réagir ladite surface avec un réactif en excès, le tétrachlorure de silicium (SiCl4), rendant celle-ci chimiquement réactive à n’importe quel alcool externe ajouté par la suite au milieu. L’alcool externe modifie les propriétés de surface du substrat dépendamment de sa composition. Une multitude de fonctionnalités chimiques peuvent être présentes sur l’alcool externe et ce sont elles qui dictent les nouvelles propriétés de surface. Dans l’étude présente, les substrats étudiés ont été la cellulose microcristalline commerciale (MCC), la fibre de chanvre délignifiée et la corde de lin. La MCC est une cellulose fortement hydrolysée et purifiée ayant une structure cristalline la rendant insoluble. L’absence d’impuretés pouvant engendrer des interférences est la raison majeure pour laquelle ce substrat a été employé en premier. Avec des alcools tels que le 1-décanol, le 10-undécènol et le PEG-400, les propriétés de surfaces ont été ajustées et ont permis les premières applications comme substrat fibreux dans des composites de LDPE et de PLA. Une fois modifiés avec le 1-décanol et le 10-undécènol, les substrats ont montré des propriétés surfaciques hydrophobes n’absorbant plus l’eau et montrant des angles de contacts supérieurs à 90o avec celle-ci. Des mélanges à 17 et à 50 % massiques de ces substrats modifiés ont donc été faits avec le LDPE et une caractérisation complète des composites a été effectuée. Les tests mécaniques des composites modifiés de 17 % massique de MCC et de corde ont démontré une claire adhésion substrat-matrice par l’augmentation de la contrainte maximale ainsi que de l’élongation à la rupture. Pour ce qui est des substrats avec PEG-400, la fonctionnalisation a été démontrée et des composites MCC-PLA ont été faits. La modification de la MCC a engendré un changement des propriétés mécaniques sans toutefois surpasser le PLA de départ. Néanmoins, dans tous les cas, l’adhésion substrat-matrice a été améliorée par la réaction et a pu être démontrée par l’étude des fractures et des coupes microtomes au MEB. Finalement, la dispersion et les interactions à l’intérieur des composites de MCC à 17 et à 50 % ont été observées par rhéologie. Les composites modifiés ont montré une meilleure dispersion comparativement aux composites de MCC qui eux engendrent même la formation de réseau substrat-substrat.

The undesirable acetylation of cellulose by the acetate ion of 1-ethyl-3-methylimidazolium acetate

The ionic liquid (IL) 1-ethyl-3-methylimidazolium acetate ([C2mim]OAc) is considered to be an inert solvent of cellulose and lignocellulosic biomass. Acetylation (1.7 % mol, or DS 0.017) of cellulose after dissolution in [C2mim]OAc (150 °C for 20 min), is demonstrated by compositional analysis, FTIR analysis and 13C NMR spectroscopy (in [C2min]OAc with 13C enriched acetate). This acetylation, in the absence of added acylating agents, has not been reported before and may limit [C2mim]OAc utility in industrial scale biomass processing, even at this low extent. For example, cellulose acetylation may contribute to IL loss in processes where the IL is recovered and reused and inhibit enzyme saccharification of cellulose in lignocellulosic biofuel production processes based on saccharification and fermentation.

Two SusD-like proteins encoded within a polysaccharide utilisation locus of an uncultured ruminant bacteroidetes bind strongly to cellulose

We demonstrate that two characteristic Sus-like proteins encoded within a Polysaccharide Utilisation Locus (PUL) bind strongly to cellulosic substrates and interact with plant primary cell walls. This shows associations between uncultured Bacteroidetes-affiliated lineages and cellulose in the rumen, and thus presents new PUL-derived targets to pursue regarding plant biomass degradation.

Thermal performance of composite panels under fire conditions using numerical studies : plasterboards, rockwool, glass fibre and cellulose insulations

In recent times, light gauge steel frame (LSF) wall systems are increasingly used in the building industry. They are usually made of cold-formed and thin-walled steel studs that are fire-protected by two layers of plasterboard on both sides. A composite LSF wall panel system was developed recently, where an insulation layer was used externally between the two plasterboards to improve the fire performance of LSF wall panels. In this research, finite element thermal models of the new composite panels were developed using a finite element program, SAFIR, to simulate their thermal performance under both standard and Eurocode design fire curves. Suitable apparent thermal properties of both the gypsum plasterboard and insulation materials were proposed and used in the numerical models. The developed models were then validated by comparing their results with available standard fire test results of composite panels. This paper presents the details of the finite element models of composite panels, the thermal analysis results in the form of time-temperature profiles under standard and Eurocode design fire curves and their comparisons with fire test results. Effects of using rockwool, glass fibre and cellulose fibre insulations with varying thickness and density were also investigated, and the results are presented in this paper. The results show that the use of composite panels in LSF wall systems will improve their fire rating, and that Eurocode design fires are likely to cause severe damage to LSF walls than standard fires.

Utilization and optimization of a waste stream cellulose culture medium for pigment production by Penicillium spp

Aims This research sought to determine optimal corn waste stream–based fermentation medium C and N sources and incubation time to maximize pigment production by an indigenous Indonesian Penicillium spp., as well as to assess pigment pH stability. Methods and Results A Penicillium spp. was isolated from Indonesian soil, identified as Penicillium resticulosum, and used to test the effects of carbon and nitrogen type and concentrations, medium pH, incubation period and furfural on biomass and pigment yield (PY) in a waste corncob hydrolysate basal medium. Maximum red PY (497·03 ± 55·13 mg l−1) was obtained with a 21 : 1 C : N ratio, pH 5·5–6·0; yeast extract-, NH4NO3-, NaNO3-, MgSO4·7H2O-, xylose- or carboxymethylcellulose (CMC)-supplemented medium and 12 days (25°C, 60–70% relative humidity, dark) incubation. C source, C, N and furfural concentration, medium pH and incubation period all influenced biomass and PY. Pigment was pH 2–9 stable. Conclusions Penicillium resticulosum demonstrated microbial pH-stable-pigment production potential using a xylose or CMC and N source, supplemented waste stream cellulose culture medium. Significance and Impact of the Study Corn derived, waste stream cellulose can be used as a culture medium for fungal pigment production. Such application provides a process for agricultural waste stream resource reuse for production of compounds in increasing demand.

Effects of soluble dietary cellulose on specific growth rate, survival and digestive enzyme activities in three freshwater crayfish (Cherax) species

Three native freshwater crayfish Cherax species are farmed in Australia namely; Redclaw (Cherax quadricarinatus), Marron (C. tenuimanus), and Yabby (C. destructor). Lack of appropriate data on specific nutrient requirements for each of these species, however, has constrained development of specific formulated diets and hence current use of over-formulated feeds or expensive marine shrimp feeds, limit their profitability. A number of studies have investigated nutritional requirements in redclaw that have focused on replacing expensive fish meal in formulated feeds with non-protein, less expensive substitutes including plant based ingredients. Confirmation that freshwater crayfish possess endogenous cellulase genes, suggests their potential ability to utilize complex carbohydrates like cellulose as nutrient sources in their diet. To date, studies have been limited to only C. quadricarinatus and C. destructor and no studies have compared the relative ability of each species to utilize soluble cellulose in their diets. Individual feeding trials of late-juveniles of each species were conducted separately in an automated recirculating culture system over 12 week cycles. Animals were fed either a test diet (TD) that contained 20% soluble cellulose or a reference diet (RD) substituted with the same amount of corn starch. Water temperature, conductivity and pH were maintained at constant and optimum levels for each species. Animals were fed at 3% of their body weight twice daily and wet body weight was recorded bi-weekly. At the end of experiment, all animals were harvested, measured and midgut gland extracts assayed for alpha-amylase, total protease and cellulase activity levels. After the trial period, redclaw fed with RD showed significantly higher (p<0.05) specific growth rate (SGR) compare with animals fed the TD while SGR of marron and yabby fed the two diets were not significantly different (p<0.05). Cellulase expression levels in redclaw were not significantly different between diets. Marron and yabby showed significantly higher cellulase activity when fed the RD. Amylase and protease activity in all three species were significantly higher in the animals fed with RD (Table 1). These results indicate that test animals of all species can utilize starch better than dietary soluble cellulose in their diet and inclusion of 20% soluble cellulose in diets does not appear to have any significant negative effect on their growth rate but survival was impacted in C. quadricarinatus while not in C. tenuimanus or C. destructor.

Effects of soluble dietary cellulose on specific growth rate, survival and digestive enzyme activities in three freshwater crayfish (Cherax) species

The current study evaluated the effect of soluble dietary cellulose on growth, survival and digestive enzyme activity in three endemic, Australian freshwater crayfish species (redclaw: Cherax quadricarinatus, marron: C. tenuimanus, yabby: C. destructor). Separate individual feeding trials were conducted for late-stage juveniles from each species in an automated recirculating freshwater, culture system. Animals were fed either a test diet (TD) that contained 20% soluble cellulose or a reference diet (RD) substituted with the same amount of corn starch, over a 12 week period. Redclaw fed with RD showed significantly higher (p<0.05) specific growth rates (SGR) compared with animals fed the TD, while SGR of marron and yabby fed the two diets were not significantly different. Expressed cellulase activity levels in redclaw were not significantly different between diets. Marron and yabby showed significantly higher cellulase activity when fed the RD (p<0.05). Amylase and protease activity in all three species were significantly higher in the animals fed with RD (p<0.05). These results indicate that test animals of all three species appear to utilize starch more efficiently than soluble dietary cellulose in their diet. The inclusion of 20% soluble cellulose in diets did not appear, however, to have a significant negative effect on growth rates.

A comprehensive mechanistic kinetic model for dilute acid hydrolysis of switchgrass cellulose to glucose, 5-HMF and levulinic acid

Switchgrass was treated by 1% (w/w) H₂SO₄in batch tube reactors at temperatures ranging from 140–220°C for up to 60 minutes. In this study, release patterns of glucose, 5-hydroxymethylfurfural (5-HMF), and levulinic acid from switchgrass cellulose were investigated through a mechanistic kinetic model. The predictions were consistent with the measured products of interest when new parameters reflecting the effects of reaction limitations, such as cellulose crystallinity, acid soluble lignin–glucose complex (ASL–glucose) and humins that cannot be quantitatively analyzed, were included. The new mechanistic kinetic model incorporating these parameters simulated the experimental data with R² above 0.97. Results showed that glucose yield was most sensitive to variations in the parameter regarding the cellulose crystallinity at low temperatures (140–180°C), while the impact of crystallinity on the glucose yield became imperceptible at elevated temperatures (200–220 °C). Parameters related to the undesired products (e.g. ASL–glucose and humins) were the most sensitive factors compared with rate constants and other additional parameters in impacting the levulinic acid yield at elevated temperatures (200–220°C), while their impacts were negligible at 140–180°C. These new findings provide a more rational explanation for the kinetic changes in dilute acid pretreatment performance and suggest that the influences of cellulose crystallinity and undesired products including ASL–glucose and humins play key roles in determining the generation of glucose, 5-HMF and levulinic acid from biomass-derived cellulose.

Engineering cellulose nanofibre suspensions to control filtration resistance and sheet permeability

This study examines and quantifies the effect of adding polyelectrolytes to cellulose nanofibre suspensions on the gel point of cellulose nanofibre suspensions, which is the lowest solids concentration at which the suspension forms a continuous network. The lower the gel point, the faster the drainage time to produce a sheet and the higher the porosity of the final sheet formed. Two new techniques were designed to measure the dynamic compressibility and the drainability of nanocellulose–polyelectrolyte suspensions. We developed a master curve which showed that the independent variable controlling the behaviour of nanocellulose suspensions and its composite is the structure of the flocculated suspension which is best quantified as the gel point. This was independent of the type of polyelectrolyte used. At an addition level of 2 mg/g of nanofibre, a reduction in gel point over 50 % was achieved using either a high molecular weight (13 MDa) linear cationic polyacrylamide (CPAM, 40 % charge), a dendrimer polyethylenimine of high molecular weight of 750,000 Da (HPEI) or even a low molecular weight of 2000 Da (LPEI). There was no significant difference in the minimum gel point achieved, despite the difference in polyelectrolyte morphology and molecular weight. In this paper, we show that the gel point controls the flow through the fibre suspension, even when comparing fibre suspensions with solids content above the gel point. A lower gel point makes it easier for water to drain through the fibre network,reducing the pressure required to achieve a given dewatering rate and reducing the filtering time required to form a wet laid sheet. We further show that the lower gel point partially controls the structure of the wet laid sheet after it is dried. Halving the gel point increased the air permeability of the dry sheet by 37, 46 and 25 %, when using CPAM, HPEI and LPEI, respectively. The resistance to liquid flow was reduced by 74 and 90 %, when using CPAM and LPEI. Analysing the paper formed shows that sheet forming process and final sheet properties can be engineered and controlled by adding polyelectrolytes to the nanofibre suspension.