Kartonkimateriaalien muotoutuvuus vuokien valmistuksessa

Diplomityön tavoitteena oli tutkia erilaisten elintarvikekartonkien muotoutuvuutta prässäämällä valmistettujen vuokien valmistuksessa. Kirjallisuusosassa käsiteltiin mm. kartongin muotoutuvuuteen vaikuttavia ominaisuuksia sekä lämpötilan ja kosteuden vaikutusta muotoutuvuuteen. Lisäksi kirjallisuusosassa käytiin läpi vuokien valmistusprosessi, jossa vuoka-aihiot valmistetaan stanssaamalla ja vuoat prässäämällä. Lopuksi on esitetty vuokien valmistuksessa kartongin muotoutuvuuteen vaikuttavia ajoparametrejä. Kokeellisessa osassa valmistettiin prässäämällä vuokia erilaisista kartonkimateriaaleista. Jokaiselle materiaalille etsittiin sopivat ajoparametrit erilaisissa kosteuspitoisuuksissa ja vertailtiin niiden muotoutuvuutta. Työ sisälsi myös kaksi laminointikoeajoa, jonka tuloksena saatuja materiaaleja verrattiin referenssi vuokakartonkiin. Vuokien todettiin muotoutuvan parhaiten kosteuden ollessa 7 – 9,4 % välillä. Työssä erottui kartongit, jotka muotoutuivat muita paremmin sekä kartongit, jotka muotoutuivat muita huonommin. Näiden muotoutuvuutta pyrittiin selvittämään mitattujen paperiteknisten ominaisuuksien avulla, mutta selvää yksittäistä selittävää ominaisuutta ei löytynyt. Parhaiten muotoutuvuutta kuvasivat kartonkien kuitukoostumukset. Laminoitujen rakenteiden todettiin muotoutuvan vuokakartonkia paremmin. Tähän vaikuttivat laminaattien korkeammat lujuus- ja venymäarvot.

Pressforming of a tray from a pulp sheet

The aim of this thesis work was to verify the possibility to produce tray packages directly from pulp sheets using press forming techniques. The different existing raw materials of pulp, various sources of molded pulp and different methods of production of molded pulp were studied. Nine different raw materials which were used for experimental work were provided by Stora Enso mills, and Stora Enso Research Centre, Imatra, Finland. The laboratory tests were carried out using LUT Adjustable packaging line at Lappeenranta University of Technology. The results prove that long virgin fibres of pine pulp seems to have better formability with high moisture content compared to others. No significant improvements were noticed with conditioned samples, never the less far studies has to be done to find optimal conditions for production. The results indicated the possibility for making pressformed tray from two different pulp qualities (Sunila pulp and Enopine). The method could prove to be beneficiary as the production line could be shortened and investment in board machines could be avoided if the trays were pressed directly from pulp sheets. Also the labour costs would be reduced. However, there is much work to be done before the quality of a tray produced out of a pulp sheet is comparable to a tray produced out of tray board.

Warehouse, PNG Coffee Industry Board Office and Warehouse, Goroka

View of exterior wall to warehouse.

Downpipes, PNG Coffee Industry Board Office and Warehouse, Goroka

Detailed view of downpipes and drainage grill.

PNG Coffee Industry Board Office and Warehouse, Goroka

View past tiered amphitheatre and offices above to air strip beyond.

View along western elevation, PNG Coffee Industry Board Office and Warehouse, Goroka

View past timber blinds to balcony and timber sunscreens.

Under construction, PNG Coffee Industry Board Office and Warehouse, Goroka

View of post being hoisted into position during construction.

Warehouse, PNG Coffee Industry Board Office and Warehouse, Goroka

View of warehouse exterior.

Pole detail, PNG Coffee Industry Board Office and Warehouse, Goroka

Detailed view of poles used in construction. Poles were spliced in their length with steel bars (like 3 pin plugs) and these joints were restrained from splitting with steel strap belts. The belts were tightened with opposing wedges like the old Greene & Greene wrought iron detail.

Warehouse, PNG Coffee Industry Board Office and Warehouse, Goroka

View of warehouse exterior.

Roof structure, internal, PNG Coffee Industry Board Office and Warehouse, Goroka

View to underside of roof with steel beam and insulation.

Post and beam connection, PNG Coffee Industry Board Office and Warehouse, Goroka

Detailed view of cast iron brackets connecting beams and posts.

Front elevation, PNG Coffee Industry Board Office and Warehouse, Goroka

View of front elevation with entrance from exterior.

Post and beam connection, PNG Coffee Industry Board Office and Warehouse, Goroka

Detailed view of cast iron brackets connecting beams and posts.