Basic oxygen furnace slag as a treatment material for pathogens: Contribution of inactivation and attachment in virus attenuation

Basic oxygen furnace (BOF) slag media were studied as a potential treatment material in on-site sanitation systems. Batch and column studies were conducted to evaluate attenuation of the bacteriophage PR772 and 0.190 mu m diameter microspheres by BOF media, and to delineate the relative contributions of two principle processes of virus attenuation: inactivation and attachment. In the batch studies, conducted at 4 degrees C, substantial inactivation of PR772 did not occur in the pH 7.6 and 9.5 suspensions. At pH 11.4, bimodal inactivation of PR772 was observed, at an initial rate of 2.1 log C/C(0) day(-1) for the first two days, followed by a much slower rate of 0.124 log C/C(0) day(-1) over the following 10 days. Two column studies were conducted at 4 degrees C at a flow rate of 1 pore volume day(-1) using two slag sources (Stelco, Ontario; Tubarao, Brazil) combined with sand and pea gravel. In both column experiments, the effluent microsphere concentration approached input concentrations over time (reductions of 0.1-0.2 log C/C(0)), suggesting attachment processes for microspheres were negligible. Removal of PR772 virus was more pronounced both during the early stages of the experiments, but also after longer transport times (0.5-1.0 log C/C(0)). PR772 reduction appeared to be primarily as a result of virus inactivation in response to the elevated pH conditions generated by the BOF mixture (10.6-11.4). On-site sanitation systems using BOF media should be designed to maintain sufficient contact time between the BOF media and the wastewater to allow sufficient residence time of pathogens at elevated pH conditions. (C) 2009 Published by Elsevier Ltd.

Estudo da viabilidade técnica da utilização de escórias de aciaria do processo LD como adição em cimentos

A reciclagem de resíduos apresenta-se como uma alternativa adequada com relação à preservação dos recursos naturais e do meio ambiente. As escórias de aciaria são resíduos siderúrgicos originados na fabricação do aço, e são geradas em grandes quantidades. Estes resíduos são estocados nos pátios siderúrgicos, onde permanecem, na sua maioria, sem qualquer destino. Normalmente, as escórias de aciaria são volumetricamente instáveis, apresentando características expansivas, e por esta razão, a aplicação das mesmas em materiais de construção torna-se restrita. Esta pesquisa tem como objetivo estudar a viabilidade técnica do uso das escórias de aciaria LD como adição em cimentos, propondo um método de estabilização por meio de granulação por resfriamento brusco destas escórias, buscando, desta forma, a eliminação do fenômeno da expansão, e visando a melhoria das características destes resíduos. No processo de estabilização, a escória líquida foi granulada em uma usina siderúrgica. Estudos complementares de granulação foram realizados nos laboratórios da UFRGS, empregando-se escórias refundidas. A granulação por resfriamento brusco favoreceu a redução do CaOlivre, a eliminação do MgO na forma de periclásio, e a eliminação do bC2S das escórias, considerados agentes causadores da expansão. No entanto, a elevada basicidade da escória LD dificulta a formação da estrutura vítrea e a separação da fração metálica após o resfriamento brusco. Foram realizados ensaios de expansão das escórias, atividade pozolânica, e resistência mecânica de argamassas com escórias granuladas. O resfriamento brusco proporcionou a eliminação da expansão e o desenvolvimento das propriedades pozolânicas/cimentícias da escória granulada. Como adição em cimentos, do ponto de vista da resistência mecânica, as argamassas compostas com escórias granuladas e clínquer apresentaram níveis de resistência à compressão axial compatíveis com as especificações referentes ao cimento Portland composto, apesar destes resultados serem inferiores aos obtidos para as argamassas de referência.

Viabilidade técnica da fabricação de cimento com mistura de escória de aciaria LD e resíduo de granito

Esse trabalho estuda a viabilidade técnica da fabricação de cimento com uma mistura de resíduo proveniente da serragem de blocos de granito e escória de aciaria LD. Para isso, foi preparada uma mistura desses materiais de modo que a relação %CaO / %SiO2 fosse 1,2. Essa mistura foi fundida e resfriada rapidamente em água. A amostra foi caracterizada e o difratograma de raios X mostrou um material amorfo e a presença das fases mineralógicas Akermanita e Gehlenita, as quais são consideradas como as fases mineralógicas ideais para a atividade hidráulica. Essa mistura foi adicionada ao clínquer para a fabricação de cimento. Com o cimento fabricado, foram feitos ensaios cujos resultados são apresentados e comparados com os valores obtidos para o cimento de alto-forno. Esses resultados indicam a viabilidade técnica da utilização da mistura na fabricação de cimento.

Distribution of phosphorus and oxygen between liquid steel and basic oxygen steelmaking slag

The efficiency of dephosphorisation is governed by the thermodynamic behaviour of phosphorus and oxygen in molten metal, and P2O5 and FeO in slag. The equilibrium distribution of phosphorus and oxygen, for a wide range of chemical compositions simulating the evolution of slag composition during a typical BOF blow, has been experimentally determined. A mathematical model for estimation of the activity coefficients, as a function of the chemical composition, was also attempted.

Phosphorus Partition between Liquid Steel and CaO-SiO2-P2O5-MgO Slag Containing Low FeO

CaO-SiO2-FeOx-P2O5-MgO bearing slags are typical in the basic oxygen steelmaking (BOS) process. The partition ratio of phosphorus between slag and steel is an index of the phosphorus holding capacity of the slag, which determines the phosphorus content achievable in the finished steel. The influences of FeO concentration and basicity on the equilibrium phosphorus partition ratios were experimentally determined at temperatures of 1873 and 1923 K, for conditions of MgO saturation. The partition ratio initially increased with basicity but attained a constant value beyond basicity of 2.5. An increase in FeO concentration up to approximately 13 to 14 mass pet was beneficial for phosphorus partition.

Activity of Ferric Oxide in Steelmaking Slag

Refining reactions in steelmaking primarily involve oxidation of impurity element(s). The oxidation potential of the slag and the activity of oxygen in the metal (h(O)) are the major factors controlling these chemical reactions. In turn, the oxidation potential of the slag is influenced strongly by the equilibrium distribution of oxygen between ferrous and ferric oxides. We recently investigated the activity coefficient of FeO in steelmaking slag and the effect of chemical composition thereon. This work is focused on estimation of theactivity coefficient of Fe2O3.

Dephosphorisation of Iron–Chrome Alloy with Ca–CaF2 Melt during Electro Slag Refining

Calcium-calcium fluoride melt was used to remove phosphorus from the ferro-chrome alloy (64.5 wt% Cr, 0.15 wt% P) during electro slag refining process. The effect of atmosphere and deoxidisers, viz. Al, Fe–Mo and misch metal were also studied during dephosphorisation reaction. The thermodynamic properties of Ca–CaF2 melt is calculated from a known phase diagram and these results are discussed in relation with the dephosphorisation reaction.

The fluctuations in slag foam under dynamic conditions

In the present article, slag foaming phenomenon under dynamic conditions is critically analyzed on the basis of the results of high-temperature X-ray image analysis experiments. The results indicate that the mismatch between the gas generation rate and gas escape rate has a serious impact on the foam height. This mismatch is attributed to the chemical reaction rate, which has to be considered in modeling slag foaming under dynamic conditions. The results further imply that a critical ratio of bubble size/crucible size exists, where wall effects are likely to become prominent.

Thermodynamics of Phosphorus and Sulphur Removal during Basic Oxygen Steelmaking

Removal of impurity elements from hot metal is essential in basic oxygen steelmaking. Oxidation of phosphorus from hot metal has been studied by several authors since the early days of steelmaking. Influence of different parameters on the distribution of phosphorus, seen during the recent work of the authors, differs somewhat from that reported earlier. On the other hand, removal of sulphur during steelmaking has drawn much less attention. This may be due to the magnitude of desulphurisation in oxygen steelmaking being relatively low and desulphurisation during hot metal pre-treatment or in the ladle furnace offering better commercial viability Further, it is normally accepted that sulphur is removed to steelmaking slag in the form of sulphide only However, recent investigations have indicated that a significant amount of sulphur removed during basic oxygen steelmaking can exist in the form of sulphate in the slag under oxidising conditions. The distribution of sulphur during steelmaking becomes more important in the event of carry-over of sulphur-rich blast-furnace slag, which increases sulphur load in the BOF. The chemical nature of sulphur in this slag undergoes a gradual transition from sulphide to sulphate as the oxidative refining progresses.

Simultaneous reduction of oxides and dissolution of alumina in stainless steelmaking slag

During stainless steelmaking, reductions of oxides, dissolution of oxides in the slag, and foam formation take place simultaneously. Each of these phenomena independently has been studied by a number of investigators, but little information is available for these phenomena acting simultaneously. Experiments have been conducted to study the simultaneous reduction of oxides of chromium, vanadium, and iron from stainless steelmaking slag by carbon along with the dissolution of alumina in the slag. The overall phenomena and the effect on the chromium oxide reduction have been studied..

Mechanism of enhanced corrosion of alumina graphite refractories near slag/metal interface

All refractories show enhanced corrosion near the slag/metal interface due to Marangoni and convective flows. However, in the case of oxide refractories containing graphite flakes, corrosion is severe due to periodic oscillations in the contact angle at the slag/metal interface, resulting in cyclic dissolution of oxide and graphite into the slag and metal, respectively. Alumina--graphite (AG) refractories should be used only where they are not in simultaneous contact with slag (flux) and low carbon steel.

Modelling of metal-slag emulsion

Many industrial processes involve reaction between the two immiscible liquid systems. It is very important to increase the efficiency and productivity of such reactions. One of the important processes that involve such reactions is the metal-slag system. To increase the reaction rate or efficiency, one must increase the contact surface area of one of the phases. This is either done by emulsifying the slag into the metal phase or the metal into the slag phase. The latter is preferred from the stability viewpoint. Recently, we have proposed a simple and elegant mathematical model to describe metal emulsification in the presence of bottom gas bubbling. The same model is being extended here. The effect of slag and metal phase viscosity, density and metal droplet size on the metal droplet velocity in the slag phase is discussed for the above mentioned metal emulsification process. The models results have been compared with experimental data.