Analysis of aluminum plates under heating in electrical and natural gas furnaces

This paper analyzes the thermal storage characteristics of aluminum plates in furnaces during their heating for lamination under two sources of heat: an electrical resistance bank and a combustion process carried out with natural gas. The set of equations to model the furnace under operation with electrical energy, for air as the fluid, is presented. This supports the theoretical analysis for the system under operation with natural gas combustion products. A numerical procedure, using the software ANSYS, is applied to determine the convection heat transfer coefficients for heating by the air flow. Temperatures measured in a plate inside a real furnace are used as parameters to determine these coefficients. Then convection and radiation heat transfer coefficients are determined for the natural gas combustion products. Results are compared, indicating a possible gain of 5.5 h in relation to a 19.5 h period of conventional electrical heating per plate.

Improvement of the mode II interface fracture toughness of glass fiber reinforced plastics/aluminum laminates through vapor grown carbon fiber interleaves

The effects of acid treatment, vapor grown carbon fiber (VGCF) interlayer and the angle, i.e., 0° and 90°, between the rolling stripes of an aluminum (Al) plate and the fiber direction of glass fiber reinforced plastics (GFRP) on the mode II interlaminar mechanical properties of GFRP/Al laminates were investigated. The experimental results of an end notched flexure test demonstrate that the acid treatment and the proper addition of VGCF can effectively improve the critical load and mode II fracture toughness of GFRP/Al laminates. The specimens with acid treatment and 10 g m−2 VGCF addition possess the highest mode II fracture toughness, i.e., 269% and 385% increases in the 0° and 90° specimens, respectively compared to those corresponding pristine ones. Due to the induced anisotropy by the rolling stripes on the aluminum plate, the 90° specimens possess 15.3%–73.6% higher mode II fracture toughness compared to the 0° specimens. The improvement mechanisms were explored by the observation of crack propagation path and fracture surface with optical, laser scanning and scanning electron microscopies. Moreover, finite element analyses were carried out based on the cohesive zone model to verify the experimental fracture toughness and to predict the interface shear strength between the aluminum plates and GFRP laminates.

Análisis del proceso de friction drilling. Viabilidad de la unión de materiales disimilares en uniones atornilladas sin tuerca, compatibilidad de la unión

[ES]En este trabajo se expone un estudio experimental del proceso de taladrado por fricción, más conocido como Friction Drilling y posterior roscado por laminación, en uniones de chapas de acero y aluminio, muy utilizadas en multitud de sectores, que se caracteriza por la ausencia de tuercas. La base de esta técnica es el calor producido por el rozamiento al entrar en contacto la herramienta rotativa con el material, causando el reblandecimiento del material, la fluencia y la deformación de éste. De este modo, se generará una copa cónica, que se roscará por laminación. En este trabajo se va a estudiar la viabilidad del proceso experimentalmente, obteniendo variables de entrada del proceso óptimas que generen una unión de calidad, atendiendo a diferentes aspectos. Sin embargo, se centra sobre todo en analizar la calidad de la unión en lo que se refiere a la compatibilidad de los materiales. Se estudiará la corrosión galvánica por una parte entre acero y aluminio y, por otra parte, entre acero, aluminio y el material del tornillo. Una vez concluido el trabajo, se espera obtener un proceso de unión de materiales disímiles sin tuerca, ofreciendo una mayor calidad que los procesos implementados actualmente.

A cohesive approach to thin-shell fracture and fragmentation

We develop a finite-element method for the simulation of dynamic fracture and fragmentation of thin-shells. The shell is spatially discretized with subdivision shell elements and the fracture along the element edges is modeled with a cohesive law. In order to follow the propagation and branching of cracks, subdivision shell elements are pre-fractured ab initio and the crack opening is constrained prior to crack nucleation. This approach allows for shell fracture in an in-plane tearing mode, a shearing mode, or a bending of hinge mode. The good performance of the method is demonstrated through the simulation of petalling failure experiments in aluminum plates. © 2005 Elsevier B.V. All rights reserved.

Estudio de viabilidad tecnico-economica para la conversion de hornos electricos en hornos a gas natural

Technical and economic feasibility of using natural gas as a non-polluting energy source was studied. Conversion of electric ovens to gas-fired ovens for the preparation of aluminum plates for laminations was used as an example of this application. Four cases were evaluated for the use of heat derived from residual gases following combustion of the natural gas. Additionally, two possibilities are included for the use of systems of co-generation; one using an internal combustion engine, and second using a gas turbine. Results suggested that it was technically and economically feasible to convert the electric ovens considered to natural gas-operated ovens.

A PZT-based technique for SHM using the coherence function

This paper presents a new approach for damage detection in structural health monitoring systems exploiting the coherence function between the signals from PZT (Lead Zirconate Titanate) transducers bonded to a host structure. The physical configuration of this new approach is similar to the configuration used in Lamb wave based methods, but the analysis and operation are different. A PZT excited by a signal with a wide frequency range acts as an actuator and others PZTs are used as sensors to receive the signal. The coherences between the signals from the PZT sensors are obtained and the standard deviation for each coherence function is computed. It is demonstrated through experimental results that the standard deviation of the coherence between the signals from the PZTs in healthy and damaged conditions is a very sensitive metric index to detect damage. Tests were carried out on an aluminum plate and the results show that the proposed methodology could be an excellent approach for structural health monitoring (SHM) applications.

Structural Health Monitoring based on AR models and PZT sensors

This paper presents a new approach for damage detection in Structural Health Monitoring (SHM) systems, which is based on the Electromechanical Impedance (EMI) principle and Autoregressive (AR) models. Typical applications of EMI in SHM are based on computing the Frequency Response Function (FRF). In this work the procedure is based on the EMI principle but the results are determined through the coefficients of AR models, which are computed from the time response of PZT transducers bonded to the monitored structure, and acting as actuator and sensors at the same time. The procedure is based on exciting the PZT transducers using a wide band chirp signal and getting its time response. The AR models are obtained in both healthy and damaged conditions and used to compute statistics indexes. Practical tests were carried out in an aluminum plate and the results have demonstrated the effectiveness of the proposed method. © 2012 IEEE.

Aplicação do eletrocapilaridade na manipulação de microgotas

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Monitoramento de integridade estrutural baseada em sensores piezelétricos e análise de sinais no domínio do tempo

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Stability-indicating thin-layer chromatographic method for determination of darunavir in complex darunavir-beta-cyclodextrin in the presence of its degradation products

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

Construção de fantomas homogêneos pediátricos de crãnio e tórax para otimização de imagens em radiografia computadorizada

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Análise numérico-experimental de blindagens balísticas

O desenvolvimento técnico e científico em torno das blindagens tem procurado contrariar o constante aperfeiçoamento dos projéteis e do seu poder de penetração. Para cumprir este objetivo, é necessário recorrer a soluções inovadoras tanto em termos dos materiais utilizados no fabrico, como ao nível do formato da própria blindagem. Com este trabalho pretende-se dar os primeiros passos na produção e teste de materiais em situação de tiro real, bem como na modelação e simulação dos mesmos com o objetivo de adquirir capacidades, técnicas e procedimentos para trabalhos futuros. O trabalho teve início com a realização da pesquisa bibliográfica sobre vários aspetos desde o fabrico até à avaliação do desempenho de blindagens balísticas. O trabalho teórico desta tese incidiu na modelação por elementos finitos dos elementos balísticos (proteções e projétil) tendo como objetivo a simulação numérica da sua interação em condições de impacto. O trabalho experimental foi realizado no campo de tiro da Escola das Armas onde foram testados os alvos com os materiais compósitos produzidos e com placas de alumínio, com diferentes combinações. A análise de resultados permitiu comparar e avaliar as diferenças entre as estimativas teóricas e as suas limitações com as observações experimentais do tiro real.

Quantitative determination of uranium loading of aluminum-clad fuel plates by x-ray densitometry /

Work performed at the Sylvania-Corning Nuclear Corporation under Contract AT(30-1) GEN-366.

A geodesic-based triangulation technique for damage location in metallic and composite plates

Lamb-wave-based damage detection methods using the triangulation technique are not suitable for handling structures with complex shapes and discontinuities as the parametric/analytical representation of these structures is very difficult. The geodesic concept is used along with the triangulation technique to overcome the above problem. The present work is based on the fundamental fact that a wave takes the minimum energy path to travel between two points on any multiply connected surface and this reduces to the shortest distance path or geodesic. The geodesics are computed on the meshed surface of the structure using the fast marching method. The wave response matrix of the given sensor configuration for the healthy and the damaged structure is obtained experimentally. The healthy and damage response matrices are compared and their difference gives the time information about the reflection of waves from the damage. A wavelet transform is used to extract the arrival time information of the wave scattered by the damage from the acquired Lamb wave signals. The computed geodesics and time information are used in the ellipse algorithm of triangulation formulation to locate the loci of possible damage location points for each actuator-sensor pair. The results obtained for all actuator-sensor pairs are combined and the intersection of multiple loci gives the damage location result. Experiments were conducted in aluminum and composite plate specimens to validate this method.