Morphological evolution of nanofibers during electrospinning

Electrospinning is a very useful technique to produce polymeric nanofibers. It involves fast-drawing a polymer fluid into nanofibers under a strong electric filed, and depositing randomly on an electrode collector to form non-woven nanofiber mat in most cases [1]. The fibre stretching during electrospinning is a fast and incessant process which can be divided into three consecutive stages: jet initiation, whipping instability and fibre deposition. From the initial jet to dry fibres, the fibre stretching takes place in milliseconds, so it has been hardly so far to observe fiber morphology changes by any normal methods, such as high speed photography [2-5]. In this study, we used a facile and practical approach to realize the observation of nanofiber morphology changes during electrospinning. Through a special collection device with coagulation bath, newly electrospun nanofibers can be solidified at different electro spinning distances, and by associating the fiber morphology with the electrospinning distance (d), the morphological evolution of nanofibers can be established. We used polyacrylonitrile (PAN) and polystyrene (PS) as two model polymers to demonstrate this method in present research. From experimental results, we found the massive jet-thinning happens at the initial stage of the process. The formation of uniform PAN nanofibers (7%) and the beads structure changes on beads-on-string PAN nanofibers (5%) have also been successful observed. Using the same method, we also observed PS nanofiber (10%) morphology changes to understand the beads formation 011 nanofibers during electrospinning process, and how the beads was eliminated when ionic surfactant is added into the PS solution for electrospinning.

Needleless Electrospinning of nanofibers with a conical wire coil

In this article, we have demonstrated a novel needleless electrospinning of PVA nanofibers by using a conical metal wire-coil as spinneret. Multiple polymer jets were observed to generate on the coil surface. Up to 70 kV electric voltage can be applied to this needleless electrospinning nozzle without causing corona discharge. Compared with conventional needle electrospinning, this needleless electrospinning system produced finer nanofibers on a much larger scale, and the fiber processing ability showed a much greater dependence on the applied voltage. Finite element calculation indicates that the electric field intensity profiles for the two systems are also quite different. This novel concept of using wire coil as the electrospinning nozzle will contribute to the further development of new large-scale needleless electrospinning system for nanofiber production.

New effective catalysts based on mesoporous nanofibrous carbon for selective oxidation of hydrogen sulfide

The systems based on granular mesoporous nanofibrous carbonaceous (NFC) materials synthesized by decomposition of hydrocarbons over nickel- containing catalysts are promising catalysts for selective oxidation of hydrogen sulfide. Sample series of nanofibrous carbon with three main types of their fiber structures and different contents of metal catalysts inherited from the catalysts for their synthesis were studied in this reaction. The correlation between NFC structure and its activity and selectivity in hydrogen sulfide oxidation was determined. The metal inherited from the initial catalysts for the synthesis of NFC influences the activity and selectivity of the resulting carbon catalysts. A particular influence is observed in the case of the catalyst withdrawn from the synthesis reactor at the stage of stationary operation of the metal catalyst (low specific carbon yields per unit weight of the catalyst). The presence of the metal phase results in an increase in the carbon catalyst activity and in a decrease in the selectivity to sulfur. NFC samples with the highest activity and selectivity are nanotubes and those with graphite planes perpendicular to the axis of the fibers. Carbon nanotubes have high selectivity, while samples obtained on copper–nickel catalysts also possess high activity. The promising NFC catalysts provide high conversion and selectivity (almost independent of the molar oxygen/hydrogen sulfide ratio) when a large excess of oxygen is contained in the reaction mixture.

Apatite formation on nano-structured titanium and niobium surface

Current orthopaedic biomaterials research mainly focuses on developing implants that could induce controlled, guided and rapid healing. In the present study, the surface morphologies of titanium (Ti) and niobium (Nb) metals were tailored to form nanoporous, nanoplate and nanofibrelike structures through adjustment of the temperature in the alkali treatment. The in vitro bioactivity of these structures was then evaluated by soaking in simulated body fluid (SBF). It was found that the morphology of the modified surface significantly influenced the apatite inducing ability. The Ti surface with a nanofiber-like structure showed better apatite inducing ability, than the nanoporous or nanoplate surface structures. A thick dense apatite layer formed on the Ti surface with nanofiberlike structure after 1 week soaking in SBF. It is expected that the anofibre-like surface could achieve good apatite formation in vivo and subsequently enhance osteoblast cell adhesion and bone formation in vivo.

Highly fluorescent TPA-PBPV nanofibers with amplified sensory response to TNT

Well-aligned nanofibers were prepared from a conjugated polymer, poly(triphenylamine-alt-biphenylene vinylene) (TPA-PBPV), using a solution-assisted template wetting technique. TPA-PBPV was also coated on the surface of electrospun polyacrylonitrile (PAN) nanofiber nonwoven membrane. The extremely large surface area, highly porous fibrous structure, optical scattering and evanescent-wave guiding effect imparted these one-dimensional (1D) nanofibrous materials with highly improved sensory ability to 2,4,6-trinitrotoluene (TNT) vapors and higher quenching efficiency than that of the neat TPA-PBPV films. The results suggest that nanofibrous structures could be a promising strategy to improve the sensory efficiency of fluorescent chemosensors.

Large-scale electrospinning of polymer nanofibers using needleless nozzle

In this study, we have demonstrated that a rotating metal wire coil can be used as a nozzle to electrospin nanofibers on a large-scale. Without using any needles, the rotating wire coil, partially immersed in a polymer solution reservoir, can pick up a thin layer of charged polymer solution and generate a large number of nanofibers from the wire surface simultaneously. This arrangement significantly increases the nanofiber productivity. The fiber productivity was found to be determined by the coil dimensions, applied voltage and polymer concentration. The dependency of fiber diameter on the polymer concentration showed a similar trend to that for a conventional electrospinning system using a syringe needle nozzle, but the coil electrospun fibers were thinner with narrower diameter distribution. The profiles of electric field strength in the coil electrospinning was calculated and showed concentrated electric field intensity on the wire surface.

Magnet-induced temporary superhydrophobic coatings from one-pot synthesized hydrophobic magnetic nanoparticles.

In this paper, we report on the production of superhydrophobic coatings on various substrates (e.g., glass slide, silicon wafer, aluminum foil, plastic film, nanofiber mat, textile fabrics) using hydrophobic magnetic nanoparticles and a magnet-assembly technique. Fe3O4 magnetic nanoparticles functionalized with a thin layer of fluoroalkyl silica on the surface were synthesized by one-step coprecipitation of Fe2+/Fe3+ under an alkaline condition in the presence of a fluorinated alkyl silane. Under a magnetic field, the magnetic nanoparticles can be easily deposited on any solid substrate to form a thin superhydrophobic coating with water contact angle as high as 172°, and the surface superhydrophobicity showed very little dependence on the substrate type. The particulate coating showed reasonable durability because of strong aggregation effect of nanoparticles, but the coating layer can be removed (e.g., by ultrasonication) to restore the original surface feature of the substrates. By comparison, the thin particle layer deposited under no magnetic field showed much lower hydrophobicity. The main reason for magnet-induced superhydrophobic surfaces is theformation of nano- and microstructured surface features. Such a magnet-induced temporary superhydrophobic coating may have wide applications in electronic, biomedical, and defense-related areas.

Synthesis and characterization of silver nanoparticles and titanium oxide nanofibers : toward multifibrous nanocomposites

A new method was investigated to produce new multiscale fibrous nanocomposites comprised of titanium oxide (TiO₂) nanofibers and silver (Ag) nanoparticles (NPs). The process involved electrospinning TiO₂ precursor solution containing colloidal solution of Ag NPs, and organic solvent (dimethyl-n′n-formamide) to fabricate a porous, nonwoven, free-standing nanofiber mesh. Postprocess heating of the electrospun nanofibers entailed calcination in air environment at 500°C for 3 h. Microemulsion processing was used to generate NPs of Ag in a monodispersed distribution throughout the colloidal solution. X-ray diffraction data were consistent with the anatase phase of TiO2, while transmission electron microscopy and hydrogen desorption measurements revealed a very porous microstructure. It was demonstrated that NP colloidal stability is solvent dependent. It is anticipated that incorporation of metal particles in nanofibers will lead to enhanced photocurrent generation, when used in functional devices.

Wire coil needleless electrospinning of polymer nanofibers

Elcctrospinning is a very useful technique to produce polymeric nanofibers for diverse applications. The conventional needle-based electrospinning system has VCIY limited fiber productivity and a key challenge has been to develop electrospinning systems that can produce uniform nanofibcrs on a large scale l-3.
In this study, we have demonstrated that a rotating metal wire coil can be used as a nozzle to eiectrospin nanofibers on a large-scale. Without using any needles, the rotating wire coil, partially immersed in a polymer solution reservoir, can pick up a thin layer of charged polymer solution and generate a large number of nanofibers from the wire surface simultaneously. This arrangement significantly increases the nanofiber productivity.
The fiber productivity was found to be determined by the coil dimensions, such as wire diameter, coil radius and distance, and coil length. The effects of applied voltage, the distance bctv,lcen the coil nozzle and collector, and polymer concentration on the fiber
morphology were examined. The dependency of fiber diameter on the polymer concentration showed a similar trend to that for a conventional electrospinning system using a syringe needle nozzle, but the diameter distribution was narrower for the
coil electrospun fibers.
The profiles of electric fIeld strength in coil electrospinning was calculated and showed
concentrated electrical field intensity on the top wire surface. This novel concept of using wire coil as the electrospinning nozzle will contribute to the further development of new large-scale needleless electrospinning systems for nanofiber production.

Architecture of macromolecular network of soft functional materials : from structure to function

An enhanced macromolecular nanofiber network and its implications have been developed by employing the understanding of its formation with an emphasis on its topological aspect. Using agarose aqueous solution as a typical example, the macromolecular nanofiber network of soft functional materials has been clearly visualized for the first time using the developed technique of field emission scanning electronic microscopy coupled with flash-freeze-drying. Both the systematic kinetic study and the image evidence indicates that the nanofiber network in soft functional materials such as agarose turns out to form through a self-expitaxial nucleation-controlled process. This new understanding enables us to engineer ultra functions of soft materials via nanofiber network architecture, which in turn opens up a new direction in nano fabrication.

Microengineering of soft functional materials by controlling the fiber network formation

The engineering of soft functional materials based on the construction of three-dimensional interconnecting self-organized nanofiber networks is reported. The system under investigation is an organogel formed by N-lauroyl-L-glutamic acid di-n-butylamide (GP-1) in propylene glycol. The engineering of soft functional materials is implemented by controlling primary nucleation kinetics of GP-1, which can be achieved by both reducing thermodynamic driving force and/or introducing a tiny amount of specific copolymers (i.e., poly(methyl methacrylate comethacrylic acid)). The primary nucleation rate of GP-1 is correlated to the number density of GP-1 spherulites, which determines the overall rheological properties of soft functional materials. The results show that the presence of a tiny amount of the polymer (0.01-0.06%) can effectively inhibit the nucleation of GP-1 spherulites, which leads to the formation of integrated fiber networks. It follows that with the additive approach, the viscoelasticity of the soft functional material is significantly enhanced (i.e., more than 1.5 times at 40 °C). A combination of the thermal and additive approach led to an improvement of 3.5 times in the viscosity of the gel.

Functional applications of electrospun nanofibers

With the rapid development of nanoscience and nanotechnology over the last two decades, great progress has been made not only in preparation and characterization of nanomaterials, but also in their functional applications. As an important one-dimensional nanomaterial, nanofibers have extremely high specific surface area because of their small diameters, and nanofiber membranes are highly porous with excellent pore interconnectivity. These unique characteristics plus the functionalities from the polymers themselves impart nanofibers with many desirable properties for advanced applications.

Needleless electrospinning : developments and performances

Electrospinning technique has attracted a lot of interests recently, although it was invented in as early as 1934 by Anton (Anton, 1934). A basic electrospinning setup normally comprises a high voltage power supply, a syringe needle connected to power supply, and a counter-electrode collector as shown in Fig. 1. During electrospinning, a high electric voltage is applied to the polymer solution, which highly electrifies the solution droplet at the needle tip (Li & Xia, 2004). As a result, the solution droplet at the needle tip receives electric forces, drawing itself toward the opposite electrode, thus deforming into a conical shape (also known as “Taylor cone” (Taylor, 1969)). When the electric force overcomes the surface tension of the polymer solution, the polymer solution ejects off the tip of the “Taylor cone” to form a polymer jet. The charged jet is stretched by the strong electric force into a fine filament. Randomly deposited dry fibers can be obtained on the collector due to the evaporation of solvent in the filament. There are many factors affecting the electrospinning process and fiber properties, including polymer materials (e.g. polymer structure, molecular weight, solubility), solvent (e.g. boiling point, dielectric properties), solution properties (e.g. viscosity, concentration, conductivity, surface tension), operating conditions (e.g. applied voltage, collecting distance, flow rate), and ambient environment (e.g. temperature, gas environment, humidity).

Shear-enhanced solution precipitation : a simple process to produce short polymeric nanofibers

The growing interest in polymeric nanofibers has been increasing the push for the development of simple and efficient nanofiber-preparation techniques. We herein describe how a conventional solution process is readapted to suit the needs for fast and efficient production of short polymeric nanofibers. Poly(ethylene-co-acrylic acid) (PEAA), a semi-crystalline polymer, was used as model. When a PEAA solution was injected into an alcoholic non-solvent while simultaneously applying high shear to the non-solvent system, PEAA nanofibers were obtained with average diameter as thin as 113 nm and length as short as 4.5 _m. The fiber diameter and length were also adjustable by varying the operating parameters. This one-step technique advances the currently available nanofabrication tools by adjusting a widely accepted concept to the nano-scale. It may constitute a viable method for large-scale production of short polymeric nanofibers.