Morphologies of metallocene-catalyzed short chain branched polyethylene single crystals formed from the melt at higher temperature

Metallocene-catalyzed short chain branched polyethylene single crystals, formed from the melt at a higher crystallization temperature of 114 degreesC, were obtained. Highly elongated lamellae were formed, which are different from truncated lozenge or lenticular shaped single crystals formed at a lower crystallization temperature. It was found that there existed a definite line in the lamellae along the longitudinal growth direction and two regions were separated by the definite line. The lateral habits of both the regions were asymmetrical about the b-axis due to the chain tilting, which was the same as that at a lower crystallization temperature. Generally, the highly elongated lamellae were not straight, but curved towards the opposite direction with chain tilting direction due to a series of edge dislocation within a lamella. The inner side of a lamella was serrated and the outer side was smooth due to the lamellar curvature. The thickness of both regions of a lamella was different, the broader region was thicker than the narrower region, which was different from the uniform thickness of the lamellae formed at a lower crystallization temperature. The different thicknesses within a lamella were considered as the result of the initial thickness difference and the impact of isothermal thickening. (C) 2001 Elsevier Science Ltd. All rights reserved.

Lamellar single crystals of nylon-10,10 crown from a dimethylformamide solution

A new solvent, dimethylformamide (DMF), and the traditional solvent, 1,4-butanediol, were used to prepare single crystals of nylon-10,10 from a dilute solution. The lamellae grown from DMF inhabited a more perfect structure and regular shape than those crystals crystallized from traditional solvents such as 1,4-butanediol and glycerin. These thin and perfect lamellar crystals demonstrated patterns of variation in spacing different from those of melt-crystallized spherulites on heating. Specifically, the two main spacings slightly separated rather than continuously approaching each other when the temperature was greater than 180 degreesC. This is a novel phenomenon observed in nylons. Nevertheless, the usual pattern of change in spacing was observed during the cooling process. These lamellar crystals showed more compact spacing of the (002) and (010/100) planes than spherulites at room temperature. (C) 2001 John Wiley & Sons, Inc.

Size-affected crystallization of trans-1,4-polybutadiene

By using different catalyst systems, two trans-1,4-polybutadiene (TPBD) samples with different tr trans-content and molecular weight were synthesized. The phase transition of two samples from monoclinic form to hexagonal phase was revealed by differential calorimeter scanning and X-ray, respectively. The small-angle X-ray scattering measurements showed the remarkable discrepancy of phase transition and melting point between the two samples was attributed to the different lamellar thickness of crystals: The crystals with different crystalline morphology and lamellar thickness were developed by casting different concentration TPBD solutions. Transmission electron microscopy morphology observations proved that annealing the specimen at the temperature above the phase transition point for different times resulted in the different lamellae thickening of monoclinic form. It means that annealing the TPBD in its hexagonal phase will also slightly favor the increase of both the phase transition temperature and melting point of hexagonal phase. (C) 2001 Elsevier Science Ltd. All rights reserved.

Helical single-lamellar crystals thermotropically formed in a synthetic nonracemic chiral main-chain polyester

Phase structures and transformation mechanisms of nonracemic chiral biological and synthetic polymers are fundamentally important topics in understanding their macroscopic responses in different environments. It has been known for many years that helical structures and morphologies can exist in low-ordered chiral liquid crystalline (LC) phases. However, when the chiral liquid crystals form highly ordered smectic liquid crystal phases, the helical morphology is suppressed due to the crystallization process. A double-twisted morphology has been observed in many liquid crystalline biopolymers such as dinoflaggellate chromosomes (in Prorocentrum micans) in an in vivo arrangement. Helical crystals grown from solution have been reported in the case of Bombyx mori silk fibroin crystals having the beta modification. This study describes a synthetic nonracemic chiral main-chain LC polyester that is able to thermotropically form helical single lamellar crystals. Flat single lamellar crystals can also be observed under the same crystallization condition. Moreover, flat and helical lamellae can coexist in one single lamellar crystal, within which one form can smoothly transform to the other. Both of these crystals possess the same structure, although translational symmetry is broken in the helical crystals. The polymer chain folding direction in both flat and helical lamellar crystals is determined to be identical, and it is always along the long axis of the lamellae. This finding provides an opportunity to study the chirality effect on phase structure, morphology, and transformation in condensed states of chiral materials. [S0163-1829(99)01042-5].

Ring-banded spherulite surface structure of poly(epsilon-caprolactone) in its miscible mixtures with poly(styrene-co-acrylonitrile)

The surface structure of the ring-banded spherulites in polymer blends PCL/SAN (90/10) was studied by optical microscopy, SEM, and TEM, respectively. It is interesting to find that the surface structure of the ring-banded spherulites in polymer blends PCL/SAN (90/10) is made up of the convex bands. The landscape of the convex bands on the surface has been little emphasized before. Radial fibrils are arranged on the bands. Details of the radial fibrils on the bands can be observed by TEM. The landscape of the convex bands on the surface and twisting of lamellae in the convex bands for PCL/SAN blends may be useful to explain the formation mechanism of the ring banded spherulites in polymer blends or even in homopolymers. (C) 1999 John Wiley & Sons, Inc.

Crystallization kinetics of poly(ether ether ketone) (PEEK) from its metastable melt

After isothermal crystallization of the amorphous poly(ether ether ketone), double endothermic behaviour can be found through differential scanning calorimetry experiments. During the heating scan of semicrystalline PEEK, a metastable melt, which comes from the melt of the thinner lamellar crystal populations, can be obtained between these two endotherms. The metastable melt can recrystallize immediately just above the lower melting temperature and form slightly thicker lamellae than the original ones. The thickness and the perfection depend upon the crystallization time and the crystallization temperature. By comparing the TEM morphological observations of the samples before and after partial melting, it can be shown that lamellar crystals, having different thermodynamic stability, form during isothermal crystallization. After partial melting, only the type of lamellar crystal exhibiting the higher thermodynamic stability remains. Wide angle X-ray diffraction measurements shows a slightly change in the crystallinity of the samples before and after the partial melting. Small angle X-ray scattering results exhibit a change in the long period of the lamellar crystals before and after the partial melting process. The crystallization kinetics of the metastable melt can be determined by means of differential scanning calorimetry. The kinetic analysis showed that the isothermal crystallization of the metastable PEEK melt proceeds with an Avrami exponent of n = 1.0 similar to 1.4, reflecting that probably one-dimensional or an irregular line growth of the crystal occurred between the existing main lamellae with heterogeneous nucleation. (C) 1998 Elsevier Science Ltd. All rights reserved.

Influence of annealing on structure of poly(aryl ether ether ketone ketone) revealed by SAXS

Structural studies of poly(aryl ether ether ketone ketone) (PEEKK) using small-angle X-ray scattering and one-dimensional electron density correlation function methods revealed that its aggregated state structure was significantly influenced by the annealing temperature. The long period L, the average thickness of the lamellae d, the electron density difference between the crystalline and amorphous regions eta(c) - eta(a), and the invariant Q increased with increasing annealing temperature, but it was opposite to the case of the specific inner surfaces O-s. A transition zone existed between the traditional "two phases" with a dimension about 0.5 nm for semicrystalline PEEKK. (C) 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1829-1835, 1998.

Novel morphology in ring-banded spherulites from single-phase mixtures of poly(epsilon-caprolactone) with poly(styrene-co-acrylonitrile)

Novel morphology of ring-banded spherulites in the surface of poly(epsilon-caprolactone)/poly(styrene-co-acrylonitrile) (PCL/SAN) blends was discovered and studied by SEM and TEM. The ring-banded spherulites separate into those exhibiting a very dark contrast, of relatively regular bundles of lamellae and others appearing with a much brighter intensity, of a coarse and irregular aggregates of lamellae. The origin of the novel morphology is not due to different crystalline structures as in the case of isotactic polypropylene because only one crystal structure exists in PCL/SAN blends. The formation may reflect whether spherulites in PCL/SAN blends are nucleated at the bottom surface or at the top (free) surface.

Several new phenomena in the formation of ring-banded spherulites of poly(epsilon-caprolactone) and poly(styrene-random-acrylonitrile) blends

Ring-banded spherulites in crystallization of poly(epsilon-caprolactone) and poly (styrene-random-acrylonitrile) blends were observed with polarizing optical microscopy and digital image analysis technique was applied directly to the image obtained by polarizing microscope, Several new interesting phenomena were found. One is that the ring-banded structure is still clearly seen after the analyzer was removed and this astonished phenomenon couldn't result from the general concept about formation mechanism of ring-banded spherulite - lamellae twisting, Another one is that there is a slight, dark line in the bright band when cross polars were added, which may be related to the formation process and mechanism of ring-banded spherulites in the blends of poly (epsilon-caprolactone) and poly (styrene-random-acrylonitrile).

Deformation process and mechanism of HDPE/LDPE blends

Blends of HDPE in more LDPE, with appropriate heat treatment, produce a dispersion of separate entities of HDPE in a matrix of LDPE. The system offered an especially favourable means of studying the deformation of melt-crystallized lamellae. It has been found that sheaf-like spherulites are transformed under tensile deformation into hourglass shapes i.e. a double cone aligned along the drawing direction with origin in the center of the object. This is a consequence of different modes of deformation according to the relation of an individual lamella to the tensile axis. The work shows that the lamellae have not undergone melting and recrystallization in the deformation process at room temperature.

Morphology and structure of poly(aryl ether ketone ketone) containing isophthaloyl moieties crystallized from dilute solution

Spherulites and lamellar single crystals of poly(aryl ether ketone ketone) containing isophthaloyl moieties (PEKK(I)) were obtained from dilute alpha-chloronaphthalene solution. The morphology and structure of the spherulites and single crystals were studied by electron microscopy and electron diffraction. The spherulites were found to consist of elongated lamellar branches that grow with the b crystallographic axis in the radial direction. Single crystals possess a similar habit, with b parallel to the long axis, a transverse, and c perpendicular to the lamellae plane. High-resolution images of the PEKK(I) crystals which show the perfection of and defects in the crystals, were obtained, and many defects or dislocations a,ere observed. (C) 1997 Elsevier Science Ltd.

Crystallization kinetics and morphology of poly(beta-hydroxybutyrate) and poly(vinyl acetate) blends

The crystallization behavior and morphology of poly(beta-hydroxybutyrate) and poly(vinyl acetate) blends have been studied with DSC, POM, SAXS and WAXD methods. The results indicate that the overall crystallization rate and spherulite growth rate are slower in the blends than that in the pure PHB. The addition of PVAc has no effect on the crystal structure of PHB, but affects its crystalline morphology. During crystallization of PHB, PVAc chains were being rejected into the region between the lamellae of crystalline PHB. (C) 1997 Elsevier Science Ltd.

Critical crystallization temperature for the occurrence of epitaxy between high-density polyethylene and isotactic polypropylene

The crystallization behavior of high-density polyethylene (HDPE) on highly oriented isotactic polypropylene (iPP) at elevated temperatures (e.g., from 125 to 128 degrees C), was studied using transmission electron microscopy and electron diffraction. The results show that epitaxial crystallization of HDPE on the highly oriented iPP substrates occurs only in a thin layer which is in direct contact with the iPP substrate, when the HDPE is crystallized from the melt on the oriented iPP substrates at 125 degrees C. The critical layer thickness of the epitaxially crystallized HDPE is not more than 30 nm when the HDPE is isothermally crystallized on the oriented iPP substrates at 125 degrees C. When the crystallization temperature is above 125 degrees C, the HDPE crystallizes in the form of crystalline aggregates and a few individual crystalline lamellae. But both the crystalline aggregates and the individual crystalline lamellae have no epitaxial orientation relationship with the iPP substrate. This means that there exists a critical crystallization temperature for the occurrence of epitaxial crystallization of HDPE on the melt-drawn oriented iPP substrates (i.e., 125 degrees C). (C) 1997 John Wiley & Sons, Inc.

ESR approach to free radicals trapped in irradiated polyamide-1010

Two types of macromolecular free radicals similar to CH2CONH(C) over dotHCH(2) similar to (a) and similar to CH2(C) over dot = O (b) trapped in irradiated polyamide-1010 (PA1010) and PA1010 filled with neodymium oxide (Nd2O3) were characterized by an ESR approach. It is found that (a) is prevailingly trapped in the fold surface of the lamellae and (b) in the amorphous phase. This result suggests that trapped radicals mainly exist in the non-crystalline phases. The effect of the fold surface area of the lamellae on the behavior of the trapped radicals is discussed in this paper. Whether for the specimens with similar crystallinities, but different crystallite sizes, or for those with the same concentration of neodymium oxide, but different crystallinities, radical (a) exists dominantly in the specimen with a larger fold surface area of the lamellae. Under certain circumstances, radical (a) can transform into radical (b), obviously for a specimen with a larger fold surface area of the lamellae. It means that the fold surface area of the lamellae plays an important role in the transformation of radical (a) to (b). (C) 1997 Elsevier Science Ltd.

Crystallization and intriguing morphologies of compatible mixtures of tetrahydrofuran-methyl methacrylate diblock copolymer with poly(tetrahydrofuran)

The crystallization and unusual crystalline morphologies of compatible mixtures of tetrahydrofuran-methyl methacrylate diblock copolymer with tetrahydrofuran homopolymer were studied. It is shown that the PTHF [poly(tetrahydrofuran)] block of the copolymer cocrystalizes with the PTHF homopolymer in the PTHF microphase of the blend. However, the degree of crystallinity of the PTHF block is always lower than that of the PTHF homopolymer in the PTHF microphase. The crystallizability of the PTHF microphase increases appreciably with increasing PTHF microphase size and PTHF homopolymer weight fraction in the microphase. The morphology study of the blends shows that the crystalline morphology is strongly dependent on blend composition, copolymer composition and PTHF block length, as well as crystallization temperature. When alternating PTHF and PMMA [poly(methyl methacrylate)] lamellae are formed, the macroscopic crystalline morphology could be only observed when the thickness of the PTHF lamellae is large enough (similar to 20 nm). In the blend where PMMA spherical or cylindrical microphases are formed, the crystalline morphology changes dramatically with the change in the PTHF microdomain size and PMMA interdomain distance. Many unusual crystalline morphologies have been observed. A study of the solution-crystallized morphology of the blends at different temperatures shows that the morphology is also strongly dependent on the isothermal crystallization temperature, suggesting that the PMMA microdomains may have different effects on the morphology formation when the blend is crystallized at different rates.