Centrifuging rotary vacuum filter mud at Tully Mill

Disposal of mud and ash, particularly in wet weather conditions, is a significant expense for mills. This paper reports on one part of a process to pelletise mud and ash, aimed at making mud and ash more attractive to growers across entire mill districts. The full process is described in a separate paper. The part described in this paper involves re-constituting mud cake from the filter station at Tully Mill and processing it in a decanter centrifuge. The material produced by re-constituting and centrifuging is drier and made up of separate particles. The material needs to mix easily with boiler ash, and the mixture needs to be fed easily into a flue gas drier to be dried to low moisture. The results achieved with the particular characteristics of Tully Mill rotary vacuum filter cake are presented. It was found that an internal rotor with a 20º beach was not adequate to process re-constituted rotary vacuum filter mud. A rotor with a 10º beach worked much more successfully. A total of four tonnes of centrifuged mud with a moisture content ranging from 60% to 65% was produced. It was found that the torque, flocculant rate and dose rate had a statistically significant effect on the moisture content. Feed rate did not have a noticeable impact on the moisture content by itself but torque had a much larger impact on the moisture content at the low feed rate than at the high feed rate. These results indicated that the moisture content of the mud can most likely be reduced with low feed rate, low flocculant rate, high dose rate and high torque. One issue that is believed to affect the operation of a decanter centrifuge was the large quantity of long bagasse fibres in the rotary vacuum filter mud. It is likely that the long fibres limited the throughput of the centrifuge and the moisture achieved.

Qualitative and quantitative analysis of six sigma in service organizations

The concept of Six Sigma was initiated in the 1980s by Motorola. Since then it has been implemented in several manufacturing and service organizations. Till now Six Sigma implementation is mostly limited to healthcare and financial services in private sector. Its implementation is now gradually picking up in services such as call center, education, construction and related engineering etc. in private as well as public sector. Through a literature review, a questionnaire survey, and multiple case study approach the paper develops a conceptual framework to facilitate widening the scope of Six Sigma implementation in service organizations. Using grounded theory methodology, this study develops theory for Six Sigma implementation in service organizations. The study involves a questionnaire survey and case studies to understand and build a conceptual framework. The survey was conducted in service organizations in Singapore and exploratory in nature. The case studies involved three service organizations which implemented Six Sigma. The objective is to explore and understand the issues highlighted by the survey and the literature. The findings confirm the inclusion of critical success factors, critical-to-quality characteristics, and set of tools and techniques as observed from the literature. In case of key performance indicator, there are different interpretations about it in literature and also by industry practitioners. Some literature explain key performance indicator as performance metrics whereas some feel it as key process input or output variables, which is similar to interpretations by practitioners of Six Sigma. The response of not relevant and unknown to us as reasons for not implementing Six Sigma shows the need for understanding specific requirements of service organizations. Though much theoretical description is available about Six Sigma, but there has been limited rigorous academic research on it. This gap is far more pronounced about Six Sigma implementation in service organizations, where the theory is not mature enough. Identifying this need, the study contributes by going through theory building exercise and developing a conceptual framework to understand the issues involving its implementation in service organizations.

Value management in infrastructure project design : unlocking the project team’s creativity

Value Management (VM) is a proven methodology that provides a structured framework using supporting tools and techniques that facilitate effective decision-making in many types of projects, thus achieving ‘best value’ for clients. It offers an exceptionally robust approach to exploring the need and function of projects to be aligned with client’s objectives. The functional analysis and creativity phases of VM are crucial as it focused on utilising innovative thinking to understand the objectives of clients’ projects and provide value-adding solutions at the early discovery stages of projects. There is however a perception of VM as just being another cost-cutting tool, which has overshadowed the fundamental benefits of the method, therefore negating both influence and wider use in the construction industry. This paper describes findings from a series of case studies conducted at project and corporate levels of a current public funded infrastructure projects in Malaysia. The study aims to investigate VM processes practised by the project client organisation and evaluate the effects of project team involvement in VM workshops during the design-stage of these projects. The focus of the study is on how issues related to ‘upstream’ infrastructure design aimed at improving ‘downstream’ construction process on-site, are being resolved through multi-disciplinary team consideration and decision-making. Findings from the case studies indicate that the mix of disciplines of project team members at a design-stage of a VM workshop has minimal influence on improving construction processes. However, the degree of interaction, institutionalized thinking, cultural dimensions and visualization aids adopted, have a significant impact in maximizing creativity amongst project team members during VM workshop. The case studies conducted for this research have focused on infrastructure projects that utilise traditional VM workshop as client’s chosen VM methodology to review and develop designs. Documents review and semi-structured interview with project teams are used as data collection techniques for the case study. The significant outcomes of this research are expected to offer alternative perspectives for construction professionals and clients to minimise the constraints and strengthen strategies for implementing VM on future projects.

Procuring OSM : base-line models of off-site manufacture business processes in Australia

A pressing cost issue facing construction is the procurement of off-site pre-manufactured assemblies. In order to encourage Australian adoption of off-site manufacture (OSM), a new approach to underlying processes is required. The advent of object oriented digital models for construction design assumes intelligent use of data. However, the construction production system relies on traditional methods and data sources and is expected to benefit from the application of well-established business process management techniques. The integration of the old and new data sources allows for the development of business process models which, by capturing typical construction processes involving OSM, provides insights into such processes. This integrative approach is the foundation of research into the use of OSM to increase construction productivity in Australia. The purpose of this study is to develop business process models capturing the procurement, resources and information flow of construction projects. For each stage of the construction value chain, a number of sub-processes are identified. Business Process Modelling Notation (BPMN), a mainstream business process modelling standard, is used to create base-line generic construction process models. These models identify OSM decision-making points that could provide cost reductions in procurement workflow and management systems. This paper reports on phase one of an on-going research aiming to develop a proto-type workflow application that can provide semi-automated support to construction processes involving OSM and assist in decision-making in the adoption of OSM thus contributing to a sustainable built environment.

Downtime model development for construction equipment management

Downtime (DT) caused by non-availability of equipment and equipment breakdown has non-trivial impact on the performance of construction projects. Earlier research has often addressed this fact, but it has rarely explained the causes and consequences of DT – especially in the context of developing countries. This paper presents a DT model to address this issue. Using this model, the generic factors and processes related to DT are identified, and the impact of DT is quantified. By applying the model framework to nine road projects in Nepal, the impact of DT is explored in terms of its duration and cost. The research findings highlight how various factors and processes interact with each other to create DT, and mitigate or exacerbate its impact on project performance. It is suggested that construction companies need to adopt proactive equipment management and maintenance programs to minimize the impact of DT.

Nanoscale texture on glass and titanium substrates by physical vapor deposition process

The aim of the paper is to give a feasibility study on the material deposition of Nanoscale textured morphology of titanium and titanium oxide layers on titanium and glass substrates. As a recent development in nanoscale deposition, Physical Vapor Deposition (PVD) based DC magnetron sputtering has been the choice for the deposition process. The nanoscale morphology and surface roughness of the samples have been characterized using Atomic Force Microscope (AFM). The surface roughnesses obtained from AFM have been compared using surface profiler. From the results we can say that the roughness values are dependent on the surface roughness of the substrate. The glass substrate was relatively smoother than the titanium plate and hence lower layer roughness was obtained. From AFM a unique nano-pattern of a boomerang shaped titanium oxide layer on glass substrate have been obtained. The boomerang shaped nano-scale pattern was found to be smaller when the layer was deposited at higher sputtering power. This indicated that the morphology of the deposited titanium oxide layer has been influenced by the sputtering power.

Time Dimension in Consumers’ Image Construction Processes: Introducing Image Heritage and Image-in-use

This paper focuses on the time dimension in consumers’ image construction processes. Two new concepts are introduced to cover past consumer experiences about the company – image heritage, and the present image construction process - image-in-use. Image heritage and image-in-use captures the dynamic, relational, social, and contextual features of corporate image construction processes. Qualitative data from a retailing context were collected and analysed following a grounded theory approach. The study demonstrates that consumers’ corporate images have long roots in past experiences. Understanding consumers’ image heritage provides opportunities for understanding how consumers might interpret management initiatives and branding activities in the present.

Low embodied energy cement stabilised rammed earth building-A case study

Rammed earth is a monolithic construction and the construction process involves compaction of processed soil in progressive layers in a rigid formwork. Durable and thinner load bearing walls can be built using stabilised rammed earth. Use of inorganic additives such as cement for rammed earth walls has been in practice since the last 5-6 decades and cement stabilised rammed earth (CSRE) buildings can be seen across the world. The paper deals with the construction aspects, structural design and embodied energy analysis of a three storey load bearing school building complex. The CSRE school complex consists of 15 classrooms, an open air theatre and a service block. The complex has a built-up area of 1691.3 m(2) and was constructed employing manual construction techniques. This case study shows low embodied energy of 1.15 GJ/m(2) for the CSRE building as against 3-4 GJ/m(2) for conventional burnt clay brick load bearing masonry buildings. (C) 2013 Elsevier B.V. All rights reserved.

Modelagem do comportamento estrutural de sistemas treliçados espaciais para escoramentos de estruturas de aço, concreto e mistas (aço-concreto).

A utilização de treliças para o escoramento de elementos estruturais de concreto armado e aço é considerada uma solução eficaz para o atual sistema de construção de engenharia civil. Uma mudança de atitude no processo de construção, associado com a redução dos custos causou um aumento considerável na utilização de treliças tridimensionais em aço com maior capacidade de carga. Infelizmente, o desenho destes sistemas estruturais baseia-se em cálculos muito simplificados relacionadas com vigas de uma dimensão, com propriedades de inércia constantes. Tal modelagem, muito simplificada, não pode representar adequadamente a resposta real dos modelos estruturais e pode levar a inviabilidade econômica ou mesmo inseguro desenho estrutural. Por outro lado, estas estruturas treliçadas estão relacionadas com modelos de geometria complexa e são desenhados para suportar níveis de cargas muito elevadas. Portanto, este trabalho de investigação propôs modelos de elementos finitos que representam o caráter tridimensional real do sistema de escoramento, avaliando o comportamento estático e dinâmico estrutural com mais confiabilidade e segurança. O modelo computacional proposto, desenvolvido para o sistema estrutural não linear de análise estática e dinâmica, aprovou as habituais técnicas de refinamento de malha presentes em simulações do método de elementos finitos, com base no programa ANSYS [1]. O presente estudo analisou os resultados de análises linear-elástica e não linear geométrica para ações de serviço, físicos e geométricos para as ações finais. Os resultados do presente estudo foram obtidas, com base na análise linear-elástica e não linearidade geométrica e física, e comparados com os fornecidos pela metodologia simplificada tradicional de cálculo e com os limites recomendadas por normas de concepção.

The conventional facade solution during the developmental period in Gipuzkoa: decline (and end) of a construction system

The article analyses the construction process, the evolution and the disturbing future of the facade enclosure of the collective housing constructions built during the developmental period in the province of Gipuzkoa. 128 residential complexes were checked, and 17 people who directly took part in the construction of many of these buildings were interviewed. After examining the material and elements that make up the conventional facade solution used in Gipuzkoa and in much of Spain not only during those years but also up to the present time, the effects and causes of its main damages and flaws were studied. Its complex and costly adaptation to current demands is going to require a strong effort from society at large, and this raises the question of whether the life cycle of this construction system should be terminated once and for all.

Avaliação dos parâmetros de compressibilidade da camada de argila mole da Baixada de Jacarepaguá, após longo período de sobrecarga de aterro.

Foram realizados ensaios de adensamento, SIC e CRS, em amostras retiradas de um depósito argiloso muito mole, na Baixada de Jacarepaguá, 15 anos após a execução de um aterro. As amostras foram retiradas do mesmo local onde foram obtidas as amostras da primeira campanha, por ocasião do projeto. Os ensaios CRS, realizados com diferentes velocidades de deformação, são comparados aos resultados dos ensaios SIC da campanha atual de investigação. Os parâmetros geotécnicos da camada de argila muito mole, 15 anos após a construção do aterro, são comparados aos parâmetros da camada original. O aumento das tensões de sobreadensamento e redução do OCR são obtidos da interpretação dos ensaios atuais. A grandeza do recalque foi inferida a partir da nova estratigrafia, através da espessura atual da camada na região investigada, pela variação do índice de vazios e pela variação do teor médio de umidade. Os recalques previstos originalmente, incluindo a parcela de compressão secundária, são comparados aos recalques inferidos e medidos através de placa de recalque. As principais conclusões da pesquisa sugerem que a qualidade dos corpos de prova da primeira campanha foram superiores aos atuais, apesar dos cuidados com a amostragem, transporte das amostras e preparação dos corpos de prova no laboratório na segunda campanha de ensaios. Atribuiu-se esta ocorrência ao processo construtivo, que impôs movimentação excessiva ao maciço argiloso, interferindo com suas características de maior uniformidade em seu processo de deposição natural. Os ensaios de adensamento com diferentes velocidades de carregamento apresentaram comportamento similar, com variação da posição relativa das curvas e x σv, com ensaios mais rápidos exibindo maiores índices de vazios. As curvas do índice de vazios versus tensão efetiva ilustram, de forma acentuada, a redução significativa do índice de vazios da segunda campanha em relação ao solo natural, antes do lançamento do aterro. Os recalques previstos e os obtidos, seja pela instrumentação, seja pelos demais registros, indicam valores bastante próximos, em face da variabilidade da estratigrafia e dos parâmetros geotécnicos inerentes à natureza dos depósitos sedimentares.

Análise das deformações dos aterros que compõem a obra do Arco Metropolitano do Rio de Janeiro.

O presente trabalho tem como objetivo a análise numérica do comportamento dos aterros instrumentados que compõem a obra do Arco Metropolitano do Rio de Janeiro. Os resultados da instrumentação de campo serão retroanalisados, juntamente com dados disponíveis na literatura, buscando-se a definição de parâmetros confiáveis, representativos do comportamento da argila compressível da região em estudo. O Arco Metropolitano do Rio de Janeiro é uma rodovia projetada que servirá como ligação entre as principais rodovias que cortam o município do Rio de Janeiro. Devido a presença de grandes espessuras de solo compressível em alguns trechos da região, cortados pelo traçado da rodovia, instrumentos de monitoramento, como placas de recalque e inclinômetros, foram utilizados para avaliar os deslocamentos verticais e horizontais dos aterros durante o processo construtivo. Para este trabalho foram selecionados trechos de aterros representativos, devido à magnitude dos recalques, qualidade do resultado da instrumentação e diferentes métodos construtivos. A partir da análise dos parâmetros de projeto e dos parâmetros encontrados na literatura, procede-se à simulação numérica do processo construtivo dos aterros selecionados com o programa PLAXIS, de elementos finitos, através de modelagem bidimensional. Os resultados numéricos são confrontados com a instrumentação de campo (placas de recalque e inclinômetros) e com os resultados de previsões teóricas (teoria de adensamento unidimensional). Os resultados comprovaram que a modelagem numérica mostrou-se uma ferramenta adequada para a previsão dos recalques totais, tempos de adensamento e ganho de resistência ao longo do tempo. A retroanálise do comportamento de aterros sobre solos moles permite a reavaliação das premissas de projeto, uma vez que as limitações das teorias de análise e a dificuldade na seleção de parâmetros, muitas vezes acarretam em estimativas de recalque incoerentes com as observações de campo.