Multiobjective design optimization of IGBT power modules considering power cycling and thermal cycling

Insulated-gate bipolar transistor (IGBT) power modules find widespread use in numerous power conversion applications where their reliability is of significant concern. Standard IGBT modules are fabricated for general-purpose applications while little has been designed for bespoke applications. However, conventional design of IGBTs can be improved by the multiobjective optimization technique. This paper proposes a novel design method to consider die-attachment solder failures induced by short power cycling and baseplate solder fatigue induced by the thermal cycling which are among major failure mechanisms of IGBTs. Thermal resistance is calculated analytically and the plastic work design is obtained with a high-fidelity finite-element model, which has been validated experimentally. The objective of minimizing the plastic work and constrain functions is formulated by the surrogate model. The nondominated sorting genetic algorithm-II is used to search for the Pareto-optimal solutions and the best design. The result of this combination generates an effective approach to optimize the physical structure of power electronic modules, taking account of historical environmental and operational conditions in the field.

Surrogate-based analysis and optimization for the design of heat sinks with jet impingement

Heat sinks are widely used for cooling electronic devices and systems. Their thermal performance is usually determined by the material, shape, and size of the heat sink. With the assistance of computational fluid dynamics (CFD) and surrogate-based optimization, heat sinks can be designed and optimized to achieve a high level of performance. In this paper, the design and optimization of a plate-fin-type heat sink cooled by impingement jet is presented. The flow and thermal fields are simulated using the CFD simulation; the thermal resistance of the heat sink is then estimated. A Kriging surrogate model is developed to approximate the objective function (thermal resistance) as a function of design variables. Surrogate-based optimization is implemented by adaptively adding infill points based on an integrated strategy of the minimum value, the maximum mean square error approach, and the expected improvement approaches. The results show the influence of design variables on the thermal resistance and give the optimal heat sink with lowest thermal resistance for given jet impingement conditions. 

In situ diagnostics and prognostics of solder fatigue in IGBT modules for electric vehicle drives

This paper proposes an in situ diagnostic and prognostic (D&P) technology to monitor the health condition of insulated gate bipolar transistors (IGBTs) used in EVs with a focus on the IGBTs' solder layer fatigue. IGBTs' thermal impedance and the junction temperature can be used as health indicators for through-life condition monitoring (CM) where the terminal characteristics are measured and the devices' internal temperature-sensitive parameters are employed as temperature sensors to estimate the junction temperature. An auxiliary power supply unit, which can be converted from the battery's 12-V dc supply, provides power to the in situ test circuits and CM data can be stored in the on-board data-logger for further offline analysis. The proposed method is experimentally validated on the developed test circuitry and also compared with finite-element thermoelectrical simulation. The test results from thermal cycling are also compared with acoustic microscope and thermal images. The developed circuitry is proved to be effective to detect solder fatigue while each IGBT in the converter can be examined sequentially during red-light stopping or services. The D&P circuitry can utilize existing on-board hardware and be embedded in the IGBT's gate drive unit.

Real-time temperature estimation for power MOSFETs considering thermal aging effects

This paper presents a novel real-time power-device temperature estimation method that monitors the power MOSFET's junction temperature shift arising from thermal aging effects and incorporates the updated electrothermal models of power modules into digital controllers. Currently, the real-time estimator is emerging as an important tool for active control of device junction temperature as well as online health monitoring for power electronic systems, but its thermal model fails to address the device's ongoing degradation. Because of a mismatch of coefficients of thermal expansion between layers of power devices, repetitive thermal cycling will cause cracks, voids, and even delamination within the device components, particularly in the solder and thermal grease layers. Consequently, the thermal resistance of power devices will increase, making it possible to use thermal resistance (and junction temperature) as key indicators for condition monitoring and control purposes. In this paper, the predicted device temperature via threshold voltage measurements is compared with the real-time estimated ones, and the difference is attributed to the aging of the device. The thermal models in digital controllers are frequently updated to correct the shift caused by thermal aging effects. Experimental results on three power MOSFETs confirm that the proposed methodologies are effective to incorporate the thermal aging effects in the power-device temperature estimator with good accuracy. The developed adaptive technologies can be applied to other power devices such as IGBTs and SiC MOSFETs, and have significant economic implications. 

Spatial attention enhances object coding in local and distributed representations of the lateral occipital complex

The modulation of neural activity in visual cortex is thought to be a key mechanism of visual attention. The investigation of attentional modulation in high-level visual areas, however, is hampered by the lack of clear tuning or contrast response functions. In the present functional magnetic resonance imaging study we therefore systematically assessed how small voxel-wise biases in object preference across hundreds of voxels in the lateral occipital complex were affected when attention was directed to objects. We found that the strength of attentional modulation depended on a voxel's object preference in the absence of attention, a pattern indicative of an amplificatory mechanism. Our results show that such attentional modulation effectively increased the mutual information between voxel responses and object identity. Further, these local modulatory effects led to improved information-based object readout at the level of multi-voxel activation patterns and to an increased reproducibility of these patterns across repeated presentations. We conclude that attentional modulation enhances object coding in local and distributed object representations of the lateral occipital complex.

Looking behaviour and preference for artworks: The role of emotional valence and location

The position of an item influences its evaluation, with research consistently finding that items occupying central locations are preferred and have a higher subjective value. The current study investigated whether this centre-stage effect (CSE) is a result of bottom-up gaze allocation to the central item, and whether it is affected by item valence. Participants (n=50) were presented with three images of artistic paintings in a row and asked to choose the image they preferred. Eye movements were recorded for a subset of participants (n=22). On each trial the three artworks were either similar but different, or were identical and with positive valence, or were identical and with negative valence. The results showed a centre-stage effect, with artworks in the centre of the row preferred, but only when they were identical and of positive valence. Significantly greater gaze allocation to the central and left artwork was not mirrored by equivalent increases in preference choices. Regression analyses showed that when the artworks were positive and identical the participants’ last fixation predicted preference for the central art-work, whereas the fixation duration predicted preference if the images were different. Overall the result showed that item valence, rather than level of gaze allocation, influences the CSE, which is incompatible with the bottom-up gaze explanation. We propose that the centre stage heuristic, which specifies that the best items are in the middle, is able to explain these findings and the centre-stage effect.

Angepasste Kommunikationssysteme für den effizienten Einsatz in dezentralen elektrischen Versorgungsstrukturen

Angepasste Kommunikationssysteme für den effizienten Einsatz in dezentralen elektrischen Versorgungsstrukturen - In öffentlichen Elektrizitätsnetzen wird der Informationsaustausch seit längerem durch historisch gewachsene und angepasste Systeme erfolgreich bewerkstelligt. Basierend auf einem weiten Erfahrungsspektrum und einer gut ausgebauten Kommunikationsinfrastruktur stellt die informationstechnische Anbindung eines Teilnehmers im öffentlichen Versorgungsnetz primär kein Hemmnis dar. Anders gestaltet sich dagegen die Situation in dezentralen Versorgungsstrukturen. Da die Elektrifizierung von dezentralen Versorgungsgebieten, mittels der Vernetzung vieler verteilter Erzeugungsanlagen und des Aufbaus von nicht an das öffentliche Elektrizitätsnetz angeschlossenen Verteilnetzen (Minigrids), erst in den letzten Jahren an Popularität gewonnen hat, sind nur wenige Projekte bis dato abgeschlossen. Für die informationstechnische Anbindung von Teilnehmern in diesen Strukturen bedeutet dies, dass nur in einem sehr begrenzten Umfang auf Erfahrungswerte bei der Systemauswahl zurückgegriffen werden kann. Im Rahmen der Dissertation ist deshalb ein Entscheidungsfindungsprozess (Leitfaden für die Systemauswahl) entwickelt worden, der neben einem direkten Vergleich von Kommunikationssystemen basierend auf abgeleiteten Bewertungskriterien und Typen, der Reduktion des Vergleichs auf zwei Systemwerte (relativer Erwartungsnutzenzuwachs und Gesamtkostenzuwachs), die Wahl eines geeigneten Kommunikationssystems für die Applikation in dezentralen elektrischen Versorgungsstrukturen ermöglicht. In Anlehnung an die klassische Entscheidungstheorie werden mit der Berechnung eines Erwartungsnutzens je Kommunikationssystems, aus der Gesamtsumme der Einzelprodukte der Nutzwerte und der Gewichtungsfaktor je System, sowohl die technischen Parameter und applikationsspezifischen Aspekte, als auch die subjektiven Bewertungen zu einem Wert vereint. Mit der Ermittlung der jährlich erforderlichen Gesamtaufwendungen für ein Kommunikationssystem bzw. für die anvisierten Kommunikationsaufgaben, in Abhängigkeit der Applikation wird neben dem ermittelten Erwartungsnutzen des Systems, ein weiterer Entscheidungsparameter für die Systemauswahl bereitgestellt. Die anschließende Wahl geeigneter Bezugsgrößen erlaubt die Entscheidungsfindung bzgl. der zur Auswahl stehenden Systeme auf einen Vergleich mit einem Bezugssystem zurückzuführen. Hierbei sind nicht die absoluten Differenzen des Erwartungsnutzen bzw. des jährlichen Gesamtaufwandes von Interesse, sondern vielmehr wie sich das entsprechende System gegenüber dem Normal (Bezugssystem) darstellt. Das heißt, der relative Zuwachs des Erwartungsnutzen bzw. der Gesamtkosten eines jeden Systems ist die entscheidende Kenngröße für die Systemauswahl. Mit dem Eintrag der berechneten relativen Erwartungsnutzen- und Gesamtkostenzuwächse in eine neu entwickelte 4-Quadranten-Matrix kann unter Berücksichtigung der Lage der korrespondierenden Wertepaare eine einfache (grafische) Entscheidung bzgl. der Wahl des für die Applikation optimalsten Kommunikationssystems erfolgen. Eine exemplarisch durchgeführte Systemauswahl, basierend auf den Analyseergebnissen von Kommunikationssystemen für den Einsatz in dezentralen elektrischen Versorgungsstrukturen, veranschaulicht und verifiziert die Handhabung des entwickelten Konzeptes. Die abschließende Realisierung, Modifikation und Test des zuvor ausgewählten Distribution Line Carrier Systems unterstreicht des Weiteren die Effizienz des entwickelten Entscheidungsfindungsprozesses. Dem Entscheidungsträger für die Systemauswahl wird insgesamt ein Werkzeug zur Verfügung gestellt, das eine einfache und praktikable Entscheidungsfindung erlaubt. Mit dem entwickelten Konzept ist erstmals eine ganzheitliche Betrachtung unter Berücksichtigung sowohl der technischen und applikationsspezifischen, als auch der ökonomischen Aspekte und Randbedingungen möglich, wobei das Entscheidungsfindungskonzept nicht nur auf die Systemfindung für dezentrale elektrische Energieversorgungsstrukturen begrenzt ist, sondern auch bei entsprechender Modifikation der Anforderungen, Systemkenngrößen etc. auf andere Applikationsanwendungen übertragen werden.

Use of digital camera to assess nitrogen status of winter wheat in the Northern China Plain

The most widely used methods to assess the nitrogen (N) status of winter wheat (Triticum aestivum L.) are the determination of plant total N by combustion, the testing of nitrate in the leaf tissue and the use of SPAD readings. However, due to their labor requirements or high costs these methods can hardly be applied to the huge wheat growing areas of the Northern China Plain. This study therefore examined an alternative method to measure the N status of wheat by using a digital camera to record the visible green light reflected from the plant canopy. The experiment was conducted near Beijing in a multi-factorial field trial with three levels of N. The intensity of green light reflected from the wheat canopy was compared to the total N concentration, to the nitrate concentration of the basal stem, and to the SPAD readings of leaves. The results show significant inverse relationships between greenness intensity, canopy total N, and SPAD readings at booting and flowering. At booting, sap nitrate <2000mgL^-1 was inversely related to greenness intensity and to sap nitrate concentration in the basal stem. At sap nitrate ~2000mgL^-1, the greenness intensity reached a plateau. At booting and flowering, significant inverse relationships between greenness intensity and shoot biomass were found. The results show the potential of the new method to assess the N status of winter wheat.

Femtosecond dynamics of molecular and cluster ionization and fragmentation

The real-time dynamics of molecular (Na_2 . Na_3) and cluster Na_n (n=4-2l) multiphoton ionization and -fragmentation has been studied in beam experiments applying femtosecond pump-probe techniques in combination with ion and electron spectroscopy. Wave packet motion in the dimer Na_2 reveals two independent multiphoton ionization processes while the higher dimensional motion in the trimer Na_3 reflects the chaotic vibrational motion in this floppy system. The first studies of cluster properties (energy, bandwidth and lifetime of intermediate resonances Na^*_n) ) with femtosecond laser pulses give a striking illustration of the transition from "molecule-like" excitations to "surfaceplasma"-like resonances for increasing cluster sizes. Time-resolved fragmentation of cluster ions Na_n^* indicate that direct photo-induced fragmentation processes are more important at short times than the statistical unimolecular decay.