Tratamento anaeróbio-aeróbio de águas residuárias do processamento de cafeeiro em reatores biológicos

Pós-graduação em Microbiologia Agropecuária - FCAV

Production of α-amilase by solid state fermentation by Rhizopus oryzae

A thermotolerant strain of Rhizopus oryzae was grown in three agro-industrial by-products: brewers’ rice, corn grits and wheat bran. Different substrates, cultivation time, moisture content, additional nitrogen sources, pH and temperature of incubation were evaluated aiming to optimize growing conditions. The highest enzymatic activity was observed after 24 h of cultivation using wheat bran as substrate with the following salt solutions: NH4NO3, MgSO4.7H2O and (NH4)2SO4 0.1% at temperature of 35°C. It was observed that changes in the pH range 4.0-6.0 did not significantly affect α-amylase activity. The optimum operation conditions were 75°C and pH 4.5. The enzymes remained stable at 75°C in the absence of substrate for 25 min.

Animal performance, feeding behaviour and carcass traits of feedlot cattle diet fed with agro-industrial by-product as fat source

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Yield of different white button strains in sugar cane by product-based composts

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Development of instrumental and sensory analytical methods of food obtained by traditional and emerging technologies

The consumer demand for natural, minimally processed, fresh like and functional food has lead to an increasing interest in emerging technologies. The aim of this PhD project was to study three innovative food processing technologies currently used in the food sector. Ultrasound-assisted freezing, vacuum impregnation and pulsed electric field have been investigated through laboratory scale systems and semi-industrial pilot plants. Furthermore, analytical and sensory techniques have been developed to evaluate the quality of food and vegetable matrix obtained by traditional and emerging processes. Ultrasound was found to be a valuable technique to improve the freezing process of potatoes, anticipating the beginning of the nucleation process, mainly when applied during the supercooling phase. A study of the effects of pulsed electric fields on phenol and enzymatic profile of melon juice has been realized and the statistical treatment of data was carried out through a response surface method. Next, flavour enrichment of apple sticks has been realized applying different techniques, as atmospheric, vacuum, ultrasound technologies and their combinations. The second section of the thesis deals with the development of analytical methods for the discrimination and quantification of phenol compounds in vegetable matrix, as chestnut bark extracts and olive mill waste water. The management of waste disposal in mill sector has been approached with the aim of reducing the amount of waste, and at the same time recovering valuable by-products, to be used in different industrial sectors. Finally, the sensory analysis of boiled potatoes has been carried out through the development of a quantitative descriptive procedure for the study of Italian and Mexican potato varieties. An update on flavour development in fresh and cooked potatoes has been realized and a sensory glossary, including general and specific definitions related to organic products, used in the European project Ecropolis, has been drafted.

Valorización de subproductos agrícolas y forestales como sustratos de cultivo en el estado de Oaxaca (México)

El presente trabajo aborda el aprovechamiento de algunos subproductos agrícolas (bagazo de maguey y fibra de coco) y forestales (corteza de pino) en el Estado de Oaxaca (Sur de México). El objetivo principal se centra en localizar, cuantificar y caracterizar estos con vistas a su aplicación como sustratos o componentes de sustratos en cultivos ornamentales, forestales y hortícolas, y a su uso como enmiendas en cultivos tipo. Así mismo se persigue reducir el uso de la turba y la tierra de monte como sustratos mayoritarios en la actualidad. Para la localización de los subproductos se utilizaron los datos de los registros parcelarios de los productores de coco para la obtención de copra (generadores de fibra de coco) de la región costa y de los productores de mezcal (generadores del residuo de bagazo de maguey) de la región valles centrales, así como las ubicaciones de los aserraderos forestales en el Estado de Oaxaca. Se emplea un Sistema de Información Geográfica (SIG) con una cartografía digitalizada de los elementos del medio (clima, geología y suelo), de los cultivos generadores (bagazo de maguey, fibra de coco y corteza de pino), de la agricultura protegida como receptora (tomate) y de la agricultura extensiva con cultivos receptores de enmienda (café, hule, limón, mango, palma de coco y maguey). La producción anual de los residuos se cartografía y cuantifica con los siguientes resultados: bagazo de maguey 624.000 t, fibra de coco 86.000 m3 y 72.000 t de corteza de pino. Mediante el estudio de las características de los suelos de los cultivos receptores y de los requerimientos de materia orgánica de cada cultivo se calcularon las necesidades totales de materia orgánica para cada suelo. Los resultados de las cantidades globales para cada cultivo en todo el Estado muestran una necesidad total de 3.112.000 t de materia orgánica como enmienda. Con los datos obtenidos y a través de un algoritmo matemático se realiza una propuesta de localización de dos plantas de compostaje (de bagazo de maguey y fibra de coco) y cuatro plantas de compostaje de corteza de pino. Con el fin de conocer los subproductos a valorizar como sustrato o componente de sustrato se caracteriza su composición física‐química, siguiendo Normas UNE‐EN, y se analizan mediante Resonancia Magnética Nuclear (RMN). Para el acondicionamiento de bagazo de maguey y la corteza de pino se realizaron ensayos de compostaje. Al final de 241 días la temperatura y la humedad de ambos procesos se encontraban en los rangos recomendados, indicando que los materiales estaban estabilizados y con calidad para ser utilizados como sustrato o componente de sustrato. Para la fibra de coco se realizó el proceso de molienda en seco de conchas de coco provenientes de la comunidad de Río Grande Oaxaca (Principal zona productora de copra en Oaxaca). Posteriormente se emplean los materiales obtenidos como componentes para sustratos de cultivo. Se estudia el compost de bagazo de maguey y siete mezclas; el compost de corteza de pino y ocho mezclas y la fibra de coco con tres mezclas. Estos sustratos alternativos permiten obtener mezclas y reducir el uso de la tierra de monte, turba, arcilla expandida y vermiculita, siendo por tanto una alternativa sostenible para la producción en invernadero. Se elaboraron mezclas especificas para el cultivo de Lilium hibrido asiático y oriental (siete mezclas), sustratos eco‐compatibles para cultivo de tomate (nueve mezclas), para la producción de planta forestal (siete mezclas) y para la producción de plántula hortícola (ocho mezclas). Como resultados más destacados del bagazo de maguey, corteza de pino y las mezclas obtenidas se resume lo siguiente: el bagazo de maguey, con volúmenes crecientes de turba (20, 30, 50 y 60 %) y la corteza de pino, con volúmenes de turba 40 y 60%, presentan valores muy recomendados de porosidad, capacidad de aireación, capacidad de retención de humedad y equilibrio agua‐aire. Para la fibra de coco, la procedente de Río Grande presenta mejor valoración que la muestra comercial de fibra de coco de Morelos. Por último se llevó a cabo la evaluación agronómica de los sustratos‐mezclas, realizando cinco experimentos por separado, estudiando el desarrollo vegetal de cultivos tipo, que se concretan en los siguientes ensayos: 1. Producción de Lilium asiático y oriental en cama para flor de corte; 2. Producción de Lilium oriental en contenedor para flor de corte; 3. Producción de plántula forestal (Pinus greggii E y Pinus oaxacana M); 4. Producción de tomate (Solanum lycopersicum L) y 5. Producción de plántula de tomate en semillero (Solanum lycopersicum L). En relación a la producción de Lilium hibrido asiático en cama los sustratos corteza de pino (CPTU 80:20 v/v), corteza de pino + sustrato comercial (CPSC 80:20 v/v) y corteza de pino+turba+arcilla expandida+vermiculita (CPTAEV2 30:40:15:15 v/v) presentan los mejores resultados. Dichos sustratos también presentan adecuados resultados para Lilium hibrido oriental con excepción de la corteza de pino + turba (CPTU 80:20 v/v). En la producción de Lilium hibrido oriental en contenedor para flor de corte, además de los sustratos de CPSC y CPTAEV2, la mezcla de corteza de pino+turba+arcilla expandida+vermiculita (CPTAEV 70:20:5:5 v/v) manifestó una respuesta favorable. En el ensayo de producción de plántulas de Pinus greggii E y Pinus oaxacana Mirov, las mezclas con corteza de pino+turba+arcilla expandida+vermiculita (CPTAEV2 30:40:15:15 v/v) y bagazo de maguey turba+arcilla expandida+vermiculita (BMTAEV2 30:60:5:5 v/v) son una alternativa que permite disminuir el empleo de turba, arcilla expandida y vermiculita, en comparación con el sustrato testigo de turba+arcilla expandida+vermiculita (TAEV 60:30:10 v/v). En la producción de tomate (Solanum lycopersicum L) frente a la utilización actual del serrín sin compostar (SSC), las mezclas alternativas de bagazo de maguey+turba (BMT 70:30 v/v), fibra de coco de Río Grande (FCRG 100v/v) y corteza de pino+turba (CPT 70:30 v/v), presentaron los mejores resultados en rendimientos. Así mismo, en la producción de plántulas de tomate las dos mezclas alternativas de bagazo de maguey+turba+ arcilla expandida+vermiculita (BMTAEV5 50:30:10:10 v/v) y (BMTAEV6 40:40:10:10 v/v) presentaron mejores resultados que los obtenidos en la mezcla comercial (Sunshine 3), mayoritariamente utilizada en México en la producción de plántula de tomate y hortícola. ABSTRACT This paper addresses the use of some agricultural products (maguey bagasse and coconut fiber) and forestry (pine bark) in the State of Oaxaca (southern Mexico). The principal purpose is to locate, quantify and characterize these with the idea of applying them as substrates or substrate components in ornamental crops, forestry, horticultural, and their use as crop amendments. On the other hand, the reduction of peat and forest soil as main substrates is pursued. For the location of the products, registry parcel data from copra producers (coconut fiber generators) of the coastal region and mescal producers (maguey bagasse residue generators) of the central valleys region, as well as the locations of forest mills in the State of Oaxaca. A Geographic Information System (GIS) with digital mapping of environmental factors (climate, geology and soil), crop generators of residues (maguey bagasse, coconut and pine bark) receptors of amendments such as protected agriculture (tomato) and extensive agriculture crops (coffee, rubber, lemon, mango, coconut and agave). The annual production of waste is mapped and quantified with the following results: 624,000t maguey bagasse, coconut fiber 72,000 m3 and 86,000 t of pine bark. Through the study of receiving crops soils properties of and organic matter requirements of each crop, total needs of organic matter for each soil were estimated. The results of the total quantities for each crop across the state show a total of 3,112,000 t of organic matter needed as amendment. Using that data and a mathematical algorithm, the location of two composting plants (agave bagasse and coconut fiber) and four composting plants pine bark was proposed. In order to know the by‐products that were going to be used as substrates or substrate components, their physical‐chemical composition was analyzed following UNE‐EN technics. Furthermore they were analyzed by Nuclear Magnetic Resonance (NMR). For conditioning of maguey bagasse and pine bark, composting essays were conducted. At the end of 241 days the temperature and humidity of both processes were at the recommended ranges, indicating that the materials were stabilized and had reached the quality to be used as a substrate or substrate component. Coconut shells from the community of Rio Grande Oaxaca (Main copra producing area in Oaxaca) were put through a process of dry milling. Subsequently, the obtained materials were used as components for growing media. We studied the maguey bagasse compost and seven mixtures; the pine bark compost and eight blends and coconut fiber with three mixtures. These alternative substrates allow obtaining mixtures and reduce the use of forest soil, peat, vermiculite and expanded clay, making it a sustainable alternative for greenhouse production. Specific mixtures were prepared for growing Lillium, Asian and eastern hybrids (seven blends), eco‐compatible substrates for tomato (nine mixtures), for producing forest plant (seven mixtures) and for the production of horticultural seedlings (eight mixtures). Results from maguey bagasse, pine bark and mixtures obtained are summarized as follows: the maguey bagasse, with increasing volumes of peat (20, 30, 50 and 60%) and pine bark mixed with 40 and 60% peat by volume, have very recommended values of porosity, aeration capacity, water retention capacity and water‐air balance. Coconut fiber from Rio Grande had better quality than commercial coconut fiber from Morelos. Finally the agronomic evaluation of substrates‐mixtures was carried out conducting five experiments separately: 1. Production of Asiatic and Eastern Lilium in bed for cut flower, 2. Production of oriental Lillium in container for cut flower, 3.Production of forest seedlings (Pinus greggii E and Pinus oaxacana M), 4. Production of tomato (Solanum lycopersicum L) and 5. Tomato seedling production in seedbed (Solanum lycopersicum L). In relation to the production of hybrid Asian Lilium in bed, pine bark substrates (CPTU 80:20 v/v), pine bark + commercial substrate (CPSC 80:20 v/v) and pine bark + peat + expanded clay + vermiculite (CPTAEV2 30:40:15:15 v/v) showed the best results. Such substrates also have adequate results for Lilium Oriental hybrid except pine bark + peat (CPTU 80:20 v / v). In the production of Lilium oriental hybrid container for cut flower, besides the CPSC and CPTAEV2 substrates, the mixture of pine bark + peat + vermiculite expanded clay (CPTAEV 70:20:5:5 v / v) showed a favorable response. In the production of Pinus greggii E and Pinus oaxacana Mirov seedlings trial, mixtures with pine bark + peat + expanded clay + vermiculite (CPTAEV2 30:40:15:15 v/v) and maguey bagasse+ peat+ expanded clay + vermiculite (BMTAEV2 30:60:5:5 v / v) are an alternative which allows reducing the use of peat, vermiculite and expanded clay in comparison with the control substrate made of peat + expanded clay+ vermiculite (60:30 TAEV: 10 v/v). In the production of tomato (Solanum lycopersicum L), alternative mixes of maguey bagasse + peat (BMT 70:30 v/v), coconut fiber from Rio Grande (FCRG 100 v / v) and pine bark + peat (CPT 70:30 v / v) showed the best results in yields versus the current use of sawdust without compost (SSC). Likewise, in the production of tomato seedlings of the two alternative mixtures maguey bagasse + peat expanded clay + vermiculite (BMTAEV5 50:30:10:10 v/v) and (BMTAEV6 40:40:10:10 v/v) had better results than those obtained in the commercial mixture (Sunshine 3), mainly used in Mexico in tomato seedling production and horticulture.

In vitro repair of oxidative DNA damage by human nucleotide excision repair system: Possible explanation for neurodegeneration in Xeroderma pigmentosum patients

Xeroderma pigmentosum (XP) patients fail to remove pyrimidine dimers caused by sunlight and, as a consequence, develop multiple cancers in areas exposed to light. The second most common sign, present in 20–30% of XP patients, is a set of neurological abnormalities caused by neuronal death in the central and peripheral nervous systems. Neural tissue is shielded from sunlight-induced DNA damage, so the cause of neurodegeneration in XP patients remains unexplained. In this study, we show that two major oxidative DNA lesions, 8-oxoguanine and thymine glycol, are excised from DNA in vitro by the same enzyme system responsible for removing pyrimidine dimers and other bulky DNA adducts. Our results suggest that XP neurological disease may be caused by defective repair of lesions that are produced in nerve cells by reactive oxygen species generated as by-products of an active oxidative metabolism.

Nuclear punctate distribution of ALL-1 is conferred by distinct elements at the N terminus of the protein

The ALL-1 gene positioned at 11q23 is directly involved in human acute leukemia either through a variety of chromosome translocations or by partial tandem duplications. ALL-1 is the human homologue of Drosophila trithorax which plays a critical role in maintaining proper spatial and temporal expression of the Antennapedia-bithorax homeotic genes determining the fruit fly’s body pattern. Utilizing specific antibodies, we found that the ALL-1 protein distributes in cultured cells in a nuclear punctate pattern. Several chimeric ALL-1 proteins encoded by products of the chromosome translocations and expressed in transfected cells showed similar speckles. Dissection of the ALL-1 protein identified within its ≈1,100 N-terminal residues three polypeptides directing nuclear localization and at least two main domains conferring distribution in dots. The latter spanned two short sequences conserved with TRITHORAX. Enforced nuclear expression of other domains of ALL-1, such as the PHD (zinc) fingers and the SET motif, resulted in uniform nonpunctate patterns. This indicates that positioning of the ALL-1 protein in subnuclear structures is mediated via interactions of ALL-1 N-terminal elements. We suggest that the speckles represent protein complexes which contain multiple copies of the ALL-1 protein and are positioned at ALL-1 target sites on the chromatin. Therefore, the role of the N-terminal portion of ALL-1 is to direct the protein to its target genes.

Stimulation of phosphatidylinositol 3-kinase by fibroblast growth factor receptors is mediated by coordinated recruitment of multiple docking proteins

The docking protein FRS2 is a major downstream effector that links fibroblast growth factor (FGF) and nerve growth factor receptors with the Ras/mitogen-activated protein kinase signaling cascade. In this report, we demonstrate that FRS2 also plays a pivotal role in FGF-induced recruitment and activation of phosphatidylinositol 3-kinase (PI3-kinase). We demonstrate that tyrosine phosphorylation of FRS2α leads to Grb2-mediated complex formation with the docking protein Gab1 and its tyrosine phosphorylation, resulting in the recruitment and activation of PI3-kinase. Furthermore, Grb2 bound to tyrosine-phosphorylated FRS2 through its SH2 domain interacts primarily via its carboxyl-terminal SH3 domain with a proline-rich region in Gab1 and via its amino-terminal SH3 domain with the nucleotide exchange factor Sos1. Assembly of FRS2α:Grb2:Gab1 complex induced by FGF stimulation results in activation of PI3-kinase and downstream effector proteins such as the S/T kinase Akt, whose cellular localization and activity are regulated by products of PI3-kinase. These experiments reveal a unique mechanism for generation of signal diversity by growth factor-induced coordinated assembly of a multidocking protein complex that can activate the Ras/mitogen-activated protein kinase cascade to induce cell proliferation and differentiation, and PI3-kinase to activate a mediator of a cell survival pathway.

Review and extension of the McCabe-Thiele method covering multiple feeds, products and heat transfer stages

The McCabe-Thiele method is a classical approximate graphical method for the conceptual design of binary distillation columns which is still widely used, mainly for didactical purposes, though it is also valuable for quick preliminary calculations. Nevertheless, no complete description of the method has been found and situations such as different thermal feed conditions, multiple feeds, possibilities to extract by-products or to add or remove heat, are not always considered. In the present work we provide a systematic analysis of such situations by developing the generalized equations for: a) the operating lines (OL) of each sector, and b) the changeover line that provides the connection between two consecutive trays of the corresponding sectors separated by a lateral stream of feed, product, or a heat removal or addition.

Hydrothermal Carbons from Hemicellulose-Derived Aqueous Hydrolysis Products as Electrode Materials for Supercapacitors

Acid pretreatment of lignocellulosic biomass, required for bioethanol production, generates large amounts of by-products, such as lignin and hydrolyzed hemicellulose fractions, which have found so far very limited applications. In this work, we demonstrate how the recovered hemicellulose hydrolysis products can be effectively utilized as a precursor for the synthesis of functional carbon materials through hydrothermal carbonization (HTC). The morphology and chemical structure of the synthesized HTC carbons are thoroughly characterized to highlight their similarities with glucose-derived HTC carbons. Furthermore, two routes for introducing porosity within the HTC carbon structure are presented: i) silica nanoparticle hard-templating, which is shown to be a viable method for the synthesis of carbonaceous hollow spheres; and ii) KOH chemical activation. The synthesized activated carbons (ACs) show an extremely high porosity (pore volume≈1.0 cm3 g−1) mostly composed of micropores (90 % of total pore volume). Because of their favorable textural properties, the ACs are further tested as electrodes for supercapacitors, yielding very promising results (300 F g−1 at 250 mA g−1) and confirming the high suitability of KOH-activated HTC carbons derived from spruce and corncob hydrolysis products as materials for electric double layer supercapacitors.

Solid biofuel production by mechanical pre-treatment of brewers' spent grain

The brewing industry produces large amounts of by-products and wastes like brewers' spent grain (BSG). In Germany, each year approximately 2.1 million tonnes of BSG are generated. During the last years conventional routes of BSG utilization face a remarkable change, such as the decline in the demand as animal feed. Due to its high content of organic matter energetic utilization may create an additional economic value for breweries. Furthermore, in the recent past breweries tend to shift their energy supply towards more sustainable concepts. Although, a decent number of research projects were carried out already, still no mature strategy is available. However, one possible solution can be the mechanical pretreatment of BSG. This step allows optimized energy utilization by the fractionation of BSG. Due to the transfer of digestible components, such as protein, to the liquid phase, the solid phase will largely consist of combustible components. That represents an opportunity to produce a solid biofuel with lower fuelnitrogen content compared to only thermal dried BSG. Therefore, two main purposes for the mechanical pre-treatment were determined, (1) to reduce the moisture content to at least 60 % (w/w) and (2) to diminish the protein content of the solid phase by 30 %. Moreover, the combustion trials should demonstrate whether stable processes and flue gas emissions within the legal limits in Germany are feasible. The results of the mechanical pre-treatment trials showed that a decrease of the moisture and protein content has been achieved. With regard to the combustion trials inconsistent outcomes were found. On the one hand a stable combustion was realized. On the other hand the legal emission levels of NOx (500 mgm -3) and dust (50 mgm-3) could not be kept during all trials. The further research steps will focus on the optimization of the air/fuel ratio by reducing the primary and secondary air conditions. Copyright © 2014,AIDIC Servizi S.r.l.

Kinetic study of solid phase demineralization by weak acids in one-step enzymatic bio-refinery of shrimp cuticles

We describe a one-step bio-refinery process for shrimp composites by-products. Its originality lies in a simple rapid (6 h) biotechnological cuticle fragmentation process that recovers all major compounds (chitins, peptides and minerals in particular calcium). The process consists of a controlled exogenous enzymatic proteolysis in a food-grade acidic medium allowing chitin purification (solid phase), and recovery of peptides and minerals (liquid phase). At a pH of between 3.5 and 4, protease activity is effective, and peptides are preserved. Solid phase demineralization kinetics were followed for phosphoric, hydrochloric, acetic, formic and citric acids with pKa ranging from 2.1 to 4.76. Formic acid met the initial aim of (i) 99 % of demineralization yield and (ii) 95 % deproteinization yield at a pH close to 3.5 and a molar ratio of 1.5. The proposed one-step process is proven to be efficient. To formalize the necessary elements for the future optimization of the process, two models to predict shell demineralization kinetics were studied, one based on simplified physical considerations and a second empirical one. The first model did not accurately describe the kinetics for times exceeding 30 minutes, the empirical one performed adequately.

Optimization of microwave-assisted extration of phenolic compounds from tomao by full factorial design coupled with response surface methodology

Tomato (Lycopersicon esculentum Mill.), apart from being a functional food rich in carotenoids, vitamins and minerals, is also an important source of phenolic compounds [1 ,2]. As antioxidants, these functional molecules play an important role in the prevention of human pathologies and have many applications in nutraceutical, pharmaceutical and cosmeceutical industries. Therefore, the recovery of added-value phenolic compounds from natural sources, such as tomato surplus or industrial by-products, is highly desirable. Herein, the microwave-assisted extraction of the main phenolic acids and flavonoids from tomato was optimized. A S-Ieve! full factorial Box-Behnken design was implemented and response surface methodology used for analysis. The extraction time (0-20 min), temperature (60-180 "C), ethanol percentage (0-100%), solidlliquid ratio (5-45 g/L) and microwave power (0-400 W) were studied as independent variables. The phenolic profile of the studied tomato variety was initially characterized by HPLC-DAD-ESIIMS [2]. Then, the effect of the different extraction conditions, as defined by the used experimental design, on the target compounds was monitored by HPLC-DAD, using their UV spectra and retention time for identification and a series of calibrations based on external standards for quantification. The proposed model was successfully implemented and statistically validated. The microwave power had no effect on the extraction process. Comparing with the optimal extraction conditions for flavonoids, which demanded a short processing time (2 min), a low temperature (60 "C) and solidlliquid ratio (5 g/L), and pure ethanol, phenolic acids required a longer processing time ( 4.38 min), a higher temperature (145.6 •c) and solidlliquid ratio (45 g/L), and water as extraction solvent. Additionally, the studied tomato variety was highlighted as a source of added-value phenolic acids and flavonoids.

Adição de subprodutos da cinza da casca de café (coffea canephora) em massa cerâmica para porcelanato

To produce porcelain tiles fluxing agents are used in order to obtain a liquid phase during firing. This liquid phase fills the pores decreasing porosity, water absorption and contributes to material densification. In the porcelain tiles industry, feldspar is the main flux material used, with quantities ranging between 35 and 50%. Studies focus on the discovery of materials with flux characteristics that can reduce the consumption of feldspar by porcelain tiles industry. In this context, the coffee husk ashes, a residue obtained when coffee husks are burned to produce heat for the dryers during the processing of the green fruit, have as main chemical constituents potassium, calcium and magnesium, giving them characteristics of fluxing material. Brazil is the largest coffee producer in the world and is responsible for over 30% of the world s production. In this work a physical treatment of coffee husk ash was carried out in order to eliminate the organic matter and, after this, two by-products were obtained: residual wastes R1 and R2. Both residues were added separately as single fluxes and also in association with feldspar in mixtures with raw materials collected in a porcelain industry located in Dias d Ávila-Ba. The addition of these residues aimed to contribute to the reduction of the consumption of feldspar in the production of porcelain tiles. Specimens were produced with dimensions of 60 mm x 20 mm x 6 mm in an uniaxial die with compacting pressure of 45 MPa. The samples were heated to a temperature of 1200 °C, for 8 minutes. Tests were performed to characterize the raw materials by XRF, XRD, particle size analysis, DTA and TGA and, additionally, the results of the physical properties of water absorption, apparent porosity, linear shrinkage, density, dilatometry, flexural strength and SEM of sintered body were analyzed. Additions of less than 8% of the residue R1 contributed to the decrease of porosity, but the mechanical strength of the samples was not satisfactory. Additions of 5% the R2 residue contributed significantly to decrease the water absorption and apparent porosity, and also to increase the mechanical strength. Samples with addition of feldspar associated with the R2 residue, in proportions of 6.7% of R2 and 6.7% of feldspar, led to results of water absorption of 0.12% and mechanical strength of 46 MPa, having parameters normalized to the manufacture of porcelain stoneware tiles