168 resultados para Boilers


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Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

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Pós-graduação em Engenharia Mecânica - FEB

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Pós-graduação em Engenharia Mecânica - FEB

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The discussion about possibility of deployment of MSW incineration boilers to generate electricity in Brazil is the major topic of this paper. In this article are showed some advantages and disadvantages of this technology, as well as a methodology for the estimate of area for the main equipments of a steam generator for a boiler incineration

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This work analyzed the loss of sensible heat from one fluid to be considered homogeneous heat distribution on a thermal reservoir with cylindrical geometries composite insulating layers. We studied two thermal reservoirs with a volume of 20 liters, and the first has a layer thickness of 75 mm of expanding polyurethane foam wrapped in the polycarbonate container and the second container has only layer thickness of 5 mm of polycarbonate, as insulation of fluid of the external environment. The experimental results are compared with theoretical results obtained through a calculation script, displayed and detailed during the work development, from the theory of energy balance. The maximum error introduced between the theoretical and experimental results were 3.5% and 1.4% respectively for the Boilers with or without a polyurethane coating

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The use of heat in parallel with relative low temperatures and applied to several areas of the industry is essential for the main manufacturing processes, like drying, dehydrating, concentration, annealing, production of chemical reactions, and microbiological sterilization. Without neither the heat nor the coming of a great quantity of thermal heat, with high quality, there would not be the “modern society”, with its high standards of living plus its high consumption levels; from services to goods in general. Within an almost absolute way, the heat flows are obtained from vapor systems. Thus, in this work we are going into the operation of a vapor system, composed of two firetube boilers dimensioned to supply vapor for three processes. However, with the transfer of one of the processes to another plant, the system got over-dimensioned. But, taking advantage of this scenario, the two boilers were used to supply vapor to further processes, causing their intermittent usage. Moreover, the operational alternative adopted by the maintenance engineering of the plant for a creating a solution has been presented; both the positive points and negative ones were disclosed, likewise the possibility of improvement points

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Within the concepts of sustainability, energy audit magnified its importance in managing systems in industrial plants. Can reduce waste and save energy representative, the improvement and development of thermal and electrical systems can be very attractive to business. With the focus on a boiler generating steam, the energy audit aimed to increase efficiency and eliminate energy losses of the heat engine. The boiler in question is commonly called CO boiler because most of the calorific power provided comes from this. Using a fuel gas from the catalyst regeneration process, it has featured in the boiler power generation system of the refinery. Burning a mixture of gaseous components from discarded into the atmosphere, the heat engine can generate tons of steam just as the other boilers installed. The challenge was to work with this gas mixture and obtain maximum efficiency, reduce moisture and enjoy the warmth of the heat exchange have been studied and recommended. Every project, from evaluation of the variables in the composition of fuel gas, to the using of heat exchangers and refrigeration system are suitable for evaluation and improvements

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The determination of the remaining life of equipment operating at high temperatures has been a great challenge for their owners. The use of safety factors, often conservative, makes the replacement of equipment or of its components at the end of the life of design gets financially unviable. This study aimed to estimate the remaining life of the serpentine of the secondary superheater of one of REVAP’s boilers (Henrique Lage Refinery), through accelerated creep tests and comparison of the results with the techniques based on microstructure and hardness. When conducting a proper assessment it’s possible to increase the equipment reliability, ensuring operational continuity and physical integrity. The tests showed a minimal residual life of 12.7 years (111,252 hours), longer than the design life (100,000 hours), even after a period of operation of approximately 250,000 hours, confirming the conservatism of the project. The techniques based on microstructure and hardness did not show good correlation with the creep test, decreasing the reliability of these techniques in determining the residual life

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In recent years, increasing demand for energy has led to studies to increase the amount of electricity produced. Due to this fact, more and more boilers are becoming important sources of electricity generation. To raise the efficiency of energy generated in the boilers is necessary to raise the steam pressure and temperature to values previously unimaginable. The use of more resistant materials and maintenance practices and most appropriate operation made it possible. The objective of this study is to test the main types of failure in a chemical recovery boiler, in particular due to fatigue in the superheater, because it is a component subjected to high temperatures and thus more subject to different failures. In this manner this study aims to reduce the incidence of unscheduled maintenance shutdowns, increasing the operation time under appropriate conditions. Modeling performed in this study, the failure did not occur, because we considered only the mechanical stress. Under normal conditions, mechanical stress in combination with thermal stresses can cause cracks in the tubes due to cyclical stresses, leading to fatigue failure

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The steady increase in the price of oil and its derivatives, carbon credits, the concern with the environment combined with the precipitation of rain water and lack of water resources that Brazil has suffered in 2014 caused a migration of participation sources of energy in the Brazilian energy matrix. The hydropower sector suffered big drop at 2013 and is suffering so far, contributing thus to the generation and cogeneration of thermal energy using renewable energy sources such as: sugarcane bagasse, wood chips, rice husks, among others. The selling price of the electricity market reached the level of R$ 807, 00 MWh in January 2014 (Source: ANEEL), heating the Brazilian thermoelectric sector. Although thermoelectric use in bulk water as vaporizing fluid to produce electricity and use in various processes, water reuse plans have become an important factor in these industries. The increased use of biomass has been the bagasse which is allied to the sugarcane sector, strong market in Brazil, and consists basically use the rest of sugar cane, sugarcane industries that would play out. The sugar and ethanol industry is very unstable and only lasts for 6-8 months a year, and the remaining time in the period known as between crop that corresponds to the planting and harvesting of sugarcane and then enter the period of vintage which is the constant cane harvesting and crushing it. This instability of the market and the thermoelectric idle period leads the thermoelectric industries to seek other sources of renewable energy, such as wood chips (pine, Eucalyptus, Orange), rice husk, sorghum among others, to not be dependent on alcohol sector. The present work aims to study the use of wood chips as an alternative biomass for burning a fuel that essentially uses bagasse, the thermoelectric in question consists of two boilers that produce together 350 t / h ... (Complete Abstract click electronic access below)

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In Brazil, due to its availability, sugar cane bagasse has a high potential for power generation. The knowledge of ignition behavior, as well as the knowledge of the chemical kinetics, in of fuels combustion process is important features in boilers projects and in the stability of the combustion process control. The aim of this study is to investigate the thermal behavior of sugar cane bagasse, coal and their blends. The methodology proposed by Tognotti et al. (1985) was applied to determine the ignition temperature for all samples. Ignition temperatures were 256oC for neat bagasse and 427oC for neat coal, and 275oC for both blends (50-50% and 25-75%). The ModelFree Kinetics was applied to determine the apparent activation energy (Eα) of the thermal decomposition of sugar cane bagasse. For the two major events of mass loss of bagasse which correspond to the thermal decomposition of organic matter (mainly hemicellulose, cellulose and lignin), average values of Eα were obtained for both combustion and pyrolysis processes. In synthetic air atmosphere, the Eα were 170.8±26.3 kJ⋅mol-1 and 277.8±58.6 kJ⋅mol-1, while in nitrogen atmosphere, the Eα were 185.0 ± 11.4 kJ⋅mol-1 and 82.1±44.4 kJ⋅mol-1. The results obtained can be explained by synergistic effects when both bagasse and coal were blended, changing the fuel reactivity.

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Pós-graduação em Agronomia (Energia na Agricultura) - FCA

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Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

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Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

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The aim of this paper was to perform an energy assessment of firewood and woodshaving use for energy generation in sericulture agroindustry boilers. In this research, we used a boiler from a silk spinning factory located in the city of Duartina, São Paulo, Brazil, that currently uses eucalyptus firewood as fuel to generate water vapour used in silk fiber production. In the studied fuels utilization system energy consumption structure development, we considered energy input in Megajoule (MJ) by type, source and form involved in several firewood use technical itinerary operations, as well as in woodshaving use technical itinerary operations. From these fuels utilization built structure, we performed a firewood- and woodshaving-generated energy input comparative analysis, in Megajoule/hour (MJ.h-1), to produce 2.968,80 kg.h-1 of vapour, which is the boiler average production, during the following years: 2004, 2005, and 2006. The energy analysis results revealed that to replace eucalyptus firewood with woodshaving is something possible in the boiler, reducing total energy consumption approximately by 21%.