Análisis del comportamiento a corrosión de armaduras embebidas en probetas de mortero, con sustitución parcial de áridos y cemento por escorias blancas de horno cuchara

El hormigón armado es el material estructural más empleado en construcción, lo que exige un exhaustivo control tanto de los materiales que lo componen como de su ejecución, con el fin de garantizar la vida útil para la que ha sido proyectado. Uno de los principales problemas de la durabilidad del hormigón armado, es la corrosión de sus armaduras. Existen en la actualidad diferentes métodos que intentan detener el proceso de corrosión, entre ellos, los inhibidores superficiales de corrosión. El continuo incremento en la producción de acero desde el siglo XIX, ha producido un desequilibrio entre los productos fabricados en las industrias siderúrgicas y los residuos generados. Como consecuencia, toneladas de residuos son depositados en vertederos, provocando graves daños medioambientales con el paso del tiempo. El volumen de escorias producidas en la industria siderúrgica en España asciende a 2,55Mt al año, de ahí la importancia del reciclaje de estos productos y de su integración como materia prima en el proceso de fabricación de otros materiales. Partiendo de estas premisas, en el presente trabajo de investigación se ha estudiado el comportamiento a corrosión, de barras de acero de armar embebidas en probetas de mortero, en las que se ha sustituido parcialmente el árido y el cemento por escorias blancas de horno cuchara (LFS), mediante técnicas electroquímicas y gravimétricas. Para ello, se han fabricado probetas prismáticas de 6 x 8 x 2 cm3 con diferentes porcentajes de ión cloruro, introducidos en el momento del amasado, tanto en probetas patrón como en probetas con escorias LFS. El análisis de los resultados obtenidos permite concluir que las probetas patrón y las probetas con escorias LFS tienen comportamientos similares en presencia de cloruros por encima del 0,4% en peso de cemento y por tanto que la sustitución de escorias LFS por arena (25%) y cemento (30%) no afecta negativamente a la corrosión de las armaduras. Por tanto, el uso de escorias LFS en el proceso de fabricación de hormigón armado es una práctica que presenta ventajas competitivas respecto a las técnicas de construcción tradicionales, desde el punto de vista económico y medioambiental. En cuanto a los inhibidores superficiales de corrosión, no han resultado eficaces en probetas con escorias LFS, independientemente del porcentaje de ión cloruro, mientras que en probetas patrón han sido eficaces para porcentajes de ión cloruro igual o inferior al 0,8% en peso de cemento. ABSTRACT Reinforced concrete is the most widely used structural material. This implies that rigorous control must be applied in order to guarantee the life-span and performance of structures made using this composite material. One of the main problems regarding concrete durability is bar corrosion. At present, there are different methods adopted to stop the corrosion process, among them, surface corrosion inhibitors. The continuous growth in steel production since the 19th century has led to an imbalance between waste products generated in steel production processes and their subsequent use. As a consequence, mass dumping at waste disposal sites has been causing a significant environmental problem over the years. The amount of slag produced by the steel industry each year in Spain amounts to 2.55Mt, hence the importance of recycling by-products from steel production so they can be used as primary material in the manufacturing process of other materials. Starting from this working hypothesis, and using electrochemical and gravimetric techniques, this research work aims to analyse and study the corrosion behaviour of steel rebars embedded in mortar specimens, containing ladle furnace slag in partial substitution for aggregate and cement. Prisms were manufactured from 6 x 8 x 2 cm3 with different percentages of chloride ion introduced at the time of mixing, in standard specimens and specimens with LFS slag. Results from the analysis show that the standard specimens and those containing LFS slag display a similar behaviour in the presence of chlorides. Furthermore, when LFS slag is replaced by sand (25%) and cement (30%) corrosion of rebars is not negatively affected. Additionally, the use of LFS slag in the manufacture of reinforced structures is a practice that represents a competitive advantage over traditional construction techniques, from both an economic and environmental point of view Finally, as for surface corrosion inhibitors, they have not proved effective in specimens containing LFS slag, regardless of the percentage of the chloride ion, whereas in standard specimens they have been effective in chloride ion percentages not exceeding 0.8% (as to the cement amount).

A cold model study of raceway hysteresis

The effect of a gas flow field on the size of raceway has been studied experimentally using a two-dimensional (2-D) cold model. It is observed that as the blast velocity from the tuyere increases, raceway size increases, and when the blast velocity is decreased from its highest value, raceway size does not change much until the velocity reaches a critical velocity. Below the critical velocity, raceway size decreases with decreasing velocity but is always larger than that for the same velocity when the velocity increased. This phenomenon is called raceway hysteresis. Raceway hysteresis has been studied in the presence of different gas flow rates and different particle densities. Raceway hysteresis has been observed in all the experiments. The effect of liquid flow, with various superficial velocities, on raceway hysteresis has also been studied. A study of raceway size hysteresis shows that interparticle and particle-wall friction have a very large effect on raceway size. A hypothesis has been proposed to describe the hysteresis phenomenon in the packed beds. The relevance of hysteresis to blast furnace raceways has been discussed. Existing literature correlations for raceway size ignore the frictional effects. Therefore, their applicability to the ironmaking blast furnace is questionable.

Mechanics of raceway hysteresis in a packed bed

When a gas is introduced at high velocity through a nozzle into a packed bed, it creates a raceway in the packed bed. It has been found that the raceway size is larger when it is formed by decreasing the gas velocity from its highest value than when it is formed by increasing the gas velocity. This phenomenon is known as raceway hysteresis. A hypothesis has been oroposed to explain the hysteresis phenomenon based on a force-balance approach which includes frictional, bed-weight, and pressure forces. According to this hypothesis, the frictional force acts in different directions when the raceway is expanding and contracting. In this article, the entire packed bed has been divided into radial and Cartesian co-ordinate systems, and the forces acting on the raceway have been solved analytically for a simplified one-dimensional case. Based on the force-balance approach, a general equation has been obtained to predict the diameter of the raceway for increasing And decreasing velocities. A reasonable agreement has been found between the theoretical predictions and experimental observations. The model has also been compared with published experimental and plant data. The hysteresis mechanism in the packed beds can be described reasonably by taking into consideration the direction of frictional forces for the increasing- and decreasin-velocity cases. The effects of the particleshape factor and void fraction on the raceway hysteresis are examined.

Reduction of electric arc furnace slags in stainless steelmaking - Part 2 Mechanism of CrOx reduction

The mechanism of reduction of iron and chromium oxide from synthetic electric are furnace stainless steelmaking slags has been studied. The activation energy for reduction of FeO depends on the FeO content of the slag and the nature of the product formed. The rate of reduction of both FeO and Cr2O3 is controlled by diffusion of ions in the slag phase. The reduction of Cr2O3 primarily takes place at the slag/Fe-C droplets interface. IS/1352b. (C) 1998 The Institute of Materials.

Reduction of electric are furnace slags in stainless steelmaking - Part 1 Observations

Simultaneous reduction of iron and chromium oxides from synthetic electric are furnace stainless steelmaking slag in a graphite crucible has been studied. Above the melting point of iron the reduction of iron oxide leads to a carbon saturated Fe-C melt, but below the melting point of iron initially solid iron or iron carbide forms on the crucible surface. Only when a certain number of Fe-C droplets are formed does the reduction of chromium oxide start to form an Fe-Cr-C alloy. The reaction proceeds with pronounced foaming which depends on the basicity, temperature, and iron oxide content of the slag. IS/1352a (C) 1998 The Institute of Materials.

Modeling of a coal-fired slagging combustor: Development of a slag submodel

In a slagging combustor or furnace, the high combustion temperature makes the molten slag layer cover the wall and capture the particles. If these particles contain combustible matter, they will continue to burn on the running slag. As a result, the total amount of ash deposition will be much greater than that in dry-wall combustors and the total heat flux through the deposition surface will change greatly. Considering the limitations of existing simulation methods for slagging combustion, this paper introduces a new wall burning model and slag flow model from the analysis; of particle deposition phenomena. Combined with a conventional combustion simulation program, the total computational frame is introduced. From comparisons of simulation results from several kinds of methods with experimental data, the conclusion is drawn that the conventional simulation methods are not very suitable for slagging combustion and the wall burning mechanism should be considered more thoroughly.

Development of corrosion of steel bars embedded in mortar made with slag from secondary metallurgy

The aim of this work is to study the evolution of the corrosion rate of reinforcements embedded in mortar specimens that have been partly or fully replaced by the sand ladle furnace white slag. Prisms are manufactured mortar 6cm x 8cm x 2cm in which are embedded reinforcing steel bars of 6mm diameter B500SD. At the time of mixing were added varying amounts of chloride ion content by weight of cement (0%, 0.4%, 0.8%, 1.2%, 2%). The specimens were made totally or partially replacing the white slag, getting four different mixes depending on the degree of substitution. After curing the specimens for 28 days in moist chambers proceeded to dry up naturally. Here are gradually dampened by its conservation in a moist chamber, periodically measuring the corrosion rate of the bars using the technique of polarization curve. The results, in terms of corrosion current and corrosion potential, were compared with those obtained on standard samples, without replacement by slag aggregate. The analysis of results allows us to know, depending on the type of mortar used, the chloride threshold with the depassivation produced steel and the corrosion rates achieved in steels in the active state in terms of mortar moisture, obtained from qualitatively using gravimetric techniques. The results achieved to date support the conclusion that no significant differences in the behavior against corrosion induced by chloride ions, between the steel bars embedded in standard samples and the steel bars embedded in samples including with aggregates from slag. Both the chloride threshold resulting in the depassivation steel as the corrosion rate reached through the bars in an active state are very similar in both types of mortars when they have the same moisture content.

Evaluación de parámetros que influyen en el transporte de cloruros en hormigón parcialmente saturado

El deterioro del hormigón debido a la presencia del ion cloruro es causa frecuente de problemas en estructuras localizadas en ambiente marino y alta montaña. Su principal efecto consiste en la despasivación del acero de refuerzo embebido en el hormigón y su consecuente inicio de la corrosión del mismo. El ingreso del ion cloruro al interior del hormigón, está condicionado por una serie de parámetros de origen medioambiental e intrínsecos del hormigón. En función de estos parámetros el ingreso de cloruros en el hormigón puede deberse principalmente a los siguientes mecanismos: difusión y succión capilar. El estudio y evaluación de la resistencia del hormigón frente a cloruros, se ha desarrollado principalmente en condiciones saturadas del hormigón. Lo que ha significado que parámetros de importancia no sean considerados. Debido a esto, distintos procesos que suceden en estructuras reales no han sido identificados y estudiados correctamente. En este trabajo, se diseñó un programa de investigación para evaluar los parámetros que influyen en el transporte cloruros en hormigones no saturados. Para esto se diseñaron tres dosificaciones diferentes de hormigón. En la primera se empleó únicamente cemento portland, para el resto se utilizaron adiciones minerales (humo de sílice y escoria de alto horno). El empleo de adiciones se debió a que tienen un papel importante en la durabilidad de hormigones frente a cloruros. Los hormigones fueron dosificados con una relación agua/material cementício de 0,40 para el hormigón elaborado únicamente con cemento portland y 0,45 para las mezclas con adiciones. Para evaluar las propiedades de los hormigones en estado fresco y endurecido se realizaron ensayos vigentes en las normativas. Con los resultados obtenidos se determinaron parámetros de resistencia mecánica, microestructurales, resistencia al transporte de cloruros e higroscópicos. Una vez caracterizados los hormigones, se diseñó una propuesta experimental para estudiar los principales parámetros presentes en estructuras reales con presencia de cloruros. Tanto la concentración de cloruro como las condiciones ambientales se han variado teniendo como referencia las situaciones reales que podrían producirse en ambientes de alta montaña en la zona centro de España. La propuesta experimental consistió en tratar de evaluar la capacidad de los hormigones al transporte de iones en ambientes de alta montaña con presencia de sales fundentes. Para esto se establecieron 5 fases experimentales donde los principales parámetros ambientales y la presencia de iones agresivos sufrieron variaciones. Al término de cada fase se obtuvieron perfiles de penetración de cloruros en los hormigones y se evaluó la influencia de los parámetros presentes en cada fase. Los resultados experimentales se implementaron en un modelo numérico basado en la teoría de elementos finitos, desarrollado por el grupo de investigación del Departamento de Materiales de Construcción. Para esto fue necesario realizar la calibración y validación del modelo numérico para cada hormigón. El calibrado del modelo precisa de datos químicos y microestructurales de cada hormigón, tales como: capacidad de combinación de cloruros y propiedades difusivas e higroscópicas. Para la validación del modelo numérico se realizaron simulaciones de la propuesta experimental. Los resultados obtenidos se compararon con los valores experimentales. Con el objeto de poder estudiar en mayor profundidad la influencia del grado de saturación del hormigón durante la difusión de cloruros, se llevó a cabo una campaña experimental que consideró distintos grados de saturación en los hormigones. Para esto se establecieron en los hormigones cuatro grados de saturación distintos (50%, 60%, 80% y 100%, aproximadamente), posteriormente se expusieron a cloruro de sodio finamente molido. Una vez transcurrido el tiempo necesario se obtuvieron experimentalmente los perfiles de penetración de cloruros para cada grado de saturación y se calcularon los coeficientes de difusión. Los datos obtenidos durante la campaña experimental han demostrado la influencia positiva que ejercen las adiciones en las mezclas de hormigón. Sus principales ventajas son el refinamiento de la red porosa y el aumento en la capacidad de combinación de cloruros, además de mejorar sus propiedades mecánicas. La porosidad total en las mezclas no presentó grandes cambios, sin embargo, el cambio en la distribución del tamaño de poros es importante en las muestras con adiciones. En especial las fabricadas con humo de sílice. Los coeficientes de difusión y migración de cloruros para las mezclas con adiciones disminuyeron significativamente, igual que los valores de resistividad eléctrica. En los ensayos de penetración del agua bajo presión, fueron las muestras con adiciones las que mostraron las menores penetraciones. Los resultados obtenidos al final de la propuesta experimental permitieron estudiar los distintos parámetros involucrados. Se observó claramente que el proceso de difusión provoca el mayor transporte de cloruros hacia el interior del hormigón. Así mismo se comprobó que el lavado superficial y el secado de las probetas, trasladan cloruros hacia las zonas externas del hormigón. El primero debido a una baja concentración de cloruros externa, mientras que el secado provoca el movimiento de la solución de poro hacia las zonas de secado depositando cloruros en ellas. Las medidas higroscópicas permitieron determinar la existencia de dos zonas distintas en el interior del hormigón. La primera se localizó en el rango de 0-10mm, aproximadamente, en ésta se puso de manifiesto una mayor sensibilidad a los cambios experimentados en el exterior de las probetas. La segunda zona se localizó a una profundidad mayor de 10mm, aproximadamente. Se observó claramente una baja influencia de los cambios externos, siendo la difusión de cloruros el principal mecanismo de transporte presente en ella. En cuanto al estudio de la influencia del grado de saturación en la difusión de cloruros, se observó claramente una marcada diferencia entre los coeficientes de difusión de cloruro obtenidos. Para grados de saturación mayores del 80% el mecanismo de penetración de cloruros por difusión existe de forma significativa. Mientras que para valores inferiores los resultados revelaron que las vías de acceso disminuyen (poros conectado con agua) considerablemente limitando en un alto grado la penetración del agresivo. Para grados de saturación inferiores del 50% los valores del coeficiente de difusión son despreciables. The deterioration of concrete due to chloride ions is a frequent problem identified in structures located in marine and high-mountain environments. After entering the outer layer of the concrete, the chlorides tend to penetrate until they reach and then depassivate the steel bars. Subsequently, this induces the deterioration process of the reinforced concrete. This chloride penetration depends on the environmental conditions and intrinsic parameters of the concrete. Several transport mechanisms, such as diffusion, capillary suction and permeability can be present into the concrete. While recent research into the study and evaluation of concretes with chloride presence has been carried out in saturated concrete, it has not considered certain parameters that can modify this condition. Consequently, at the time of writing several processes that take place in real structures have not been identified and studied. In this work a research programme is designed to evaluate the parameters that influence chloride transport into non-saturated concrete. For this, three concrete mixes were designed by using high-early-strength Portland cement and mineral admixtures (silica fume and blast-slag furnace). The water-cement ratio was 0.40 for the concrete made solely with Portland cement and 0.45 for the concretes that used mineral admixtures as a cement replacement. A set of experimental tests were performed to evaluate the concrete properties both in fresh and hardened state. In addition, an experimental simulation was carried out under laboratory conditions in which the main objective was to assess resistance of concrete to chloride penetration under high-mountain conditions with the presence of de-icing salts. The environmental conditions and surface chloride concentration of the concrete used during the experimental simulation were chosen by considering conditions found in the high-mountain environment in central Spain. For the experimental simulation five phases were designed by varying the environmental parameters and concrete surface concentration. At the end of each phase a chloride profile was obtained with the aim of assessing the influence of the parameters on chloride transport. The experimental results were then used to calibrate and validate a numerical model based on finite element theory developed by the research team from the Construction Materials Department in a previous work. In order to carry out model calibration chemical and microstructural data for the concretes was required, such as binding capacity and the diffusive and hygroscopic properties. The experimental results were compared with the numerical simulations and provided a good fit. With the objective of studying the influence of the degree of concrete saturation on chloride diffusion, an experimental programme was designed. This entailed four saturation degrees (50%, 60%, 80% and 100%) being established in several concrete samples. The samples were then exposed to ground sodium chloride. Once the time required was achieved, the chloride profiles and diffusion coefficients were obtained for each saturation degree. The results obtained from the experimental program revealed a positive influence of the mineral admixtures on the concretes. Their effects were reflected in the pore-network refinement and the increase of chloride binding capacity, together with the improvement of the mechanical properties of the concretes. Total porosity did not reveal any notable change, though the pore-size distribution showed a significant degree of change in the concretes with mineral admixtures, specifically the samples prepared through use of silica fume. The chloride diffusion and migration coefficient, as well as the electrical resistivity values, decreased significantly in the concretes with admixtures. In the water penetration under pressure test, the concretes with admixtures presented the lowest penetration depth. The results obtained in the experimental simulation allowed study of the main parameters involved during the chloride penetration processes in non-saturated concretes in the presence of chlorides. According to the results, the diffusion process was the transport mechanism that transferred the greatest amount of chlorides into the concrete samples. In addition, a chloride movement toward external zones of the concrete, caused by the washing of concrete surface and the drying processes, was identified. The washing occurred when the concrete surface came into contact with a low-chloride concentration solution which initiated the outward movement of chloride diffusion. The drying processes corresponded to a movement of pore solution launched by water evaporation from the outer layer. Furthermore, hygroscopic measurements made in the concrete allowed two areas with distinct behavioural patterns to be identified. The first one, located in the range of approximately 0-10mm, showed a greater degree of influence regarding the changes of the external conditions. The second, situated at depths greater than 10mm, displayed a low influence of external conditions. The main process in this area was diffusion. Study of the influence of the degree of concrete saturation on chloride diffusion showed a clear difference among the chloride diffusion coefficients obtained. For degrees of concrete saturation higher than 80%, chloride penetration by diffusion tends to be significant. However, in the case of extent of saturation of lower than 80%, the results revealed that the access zone through which chlorides can penetrate decreased considerably. For degrees of concrete saturation lower than 50%, the chloride diffusion coefficients were negligible.

Response and damage evaluation of reinforced concrete frames subjected to blast loading

Bomb attacks carried out by terrorists, targeting high occupancy buildings, have become increasingly common in recent times. Large numbers of casualties and property damage result from overpressure of the blast followed by failing of structural elements. Understanding the blast response of multi-storey buildings and evaluating their remaining life have therefore become important. Response and damage analysis of single structural components, such as columns or slabs, to explosive loads have been examined in the literature, but the studies on blast response and damage analysis of structural frames in multi-storey buildings is limited and this is necessary for assessing the vulnerability of them. This paper investigates the blast response and damage evaluation of reinforced concrete (RC) frames, designed for normal gravity loads, in order to evaluate their remaining life. Numerical modelling and analysis were carried out using the explicit finite element software, LS DYNA. The modelling and analysis takes into consideration reinforcement details together and material performance under higher strain rates. Damage indices for columns are calculated based on their residual and original capacities. Numerical results generated in the can be used to identify relationships between the blast load parameters and the column damage. Damage index curve will provide a simple means for assessing the damage to a typical multi-storey building RC frame under an external bomb circumstance.

Damage propagation in reinforced concrete frames under external blast loading

Iconic and significant buildings are the common target of bombings by terrorists causing large numbers of casualties and extensive property damage. Recent incidents were external bomb attacks on multi-storey buildings with reinforced concrete frames. Under a blast load circumstance, crucial damage initiates at low level storeys in a building and may then lead to a progressive collapse of whole or part of the structure. It is therefore important to identify the critical initial influence regions along the height, width and depth of the building exposed to blast effects and the structure response in order to assess the vulnerability of the structure to disproportionate and progressive collapse. This paper discusses the blast response and the propagation of its effects on a two dimensional reinforced concrete (RC) frame, designed to withstand normal gravity loads. The explicit finite element code, LS DYNA is used for the analysis. A complete RC portal frame seven storeys by six bays is modelled with reinforcement details and appropriate materials to simulate strain rate effects. Explosion loads derived from standard manuals are applied as idealized triangular pressures on the column faces of the numerical models. The analysis reports the influence of blast propagation as displacements and material yielding of the structural elements in the RC frame. The effected regions are identified and classified according to the load cases. This information can be used to determine the vulnerability of multi-storey RC buildings to various external explosion scenarios and designing buildings to resist blast loads.

BLAST Atlas : a function based multiple genome browser

BLAST Atlas is a visual analysis system for comparative genomics that supports genome-wide gene characterisation, functional assignment and function-based browsing of one or more chromosomes. Inspired by applications such as the WorldWide Telescope, Bing Maps 3D and Google Earth, BLAST Atlas uses novel three-dimensional gene and function views that provide a highly interactive and intuitive way for scientists to navigate, query and compare gene annotations. The system can be used for gene identification and functional assignment or as a function-based multiple genome comparison tool which complements existing position based comparison and alignment viewers.

Response of tall buildings with symmetric setbacks under blast loading

This study explores three-dimensional nonlineardynamic responses of typical tall buildings with and without setbacks under blast loading. These 20 storey reinforced concrete buildings have been designed for normal (dead, live and wind)loads. The influence of the setbacks on the lateral load response due to blasts in terms of peak deflections, accelerations, inter-storey drift and bending moments at critical locations (including hinge formation) were investigated. Structural response predictions were performed with a commercially available three-dimensional finite element analysis programme using non-linear direct integration time history analyses. Results obtained for buildings with different setbacks were compared and conclusions made. The comparisons revealed that buildings have setbacks that protect the tower part above the setback level from blast loading show considerably better response in terms of peak displacement and interstorey drift, when compared to buildings without setbacks. Rotational accelerations were found to depend on the periods of the rotational modes. Abrupt changes in moments and shears are experienced near the levels of the setbacks. Typical twenty storey tall buildings with shear walls and frames that are designed for only normaln loads perform reasonably well, without catastrophic collapse, when subjected to a blast that is equivalent to 500 kg TNT at a standoff distance of 10 m.

Blast atlas: a virtual observatory for genomes

Following the completion of the draft Human Genome in 2001, genomic sequence data is becoming available at an accelerating rate, fueled by advances in sequencing and computational technology. Meanwhile, large collections of astronomical and geospatial data have allowed the creation of virtual observatories, accessible throughout the world and requiring only commodity hardware. Through a combination of advances in data management, data mining and visualization, this infrastructure enables the development of new scientific and educational applications as diverse as galaxy classification and real-time tracking of earthquakes and volcanic plumes. In the present paper, we describe steps taken along a similar path towards a virtual observatory for genomes – an immersive three-dimensional visual navigation and query system for comparative genomic data.