Cure Characteristics and Mechanical Properties of Rubber Ferrite Composites Based on Nano-Nickel Ferrites

Ultra fine nickel ferrite have been synthesized by the sol-gel method. By heat treating different portions of the prepared powder separately at different temperatures, nano-sized particles of nickel ferrite with varying particle sizes were obtained. These powders were characterised by the X-ray diffraction and then incorporated in the nitrile rubber matrix according to a specific recipe for various loadings. The cure characteristics and the mechanical properties of these rubber ferrite composites (RFCs) were evaluated. The effect of loading and the grain size of the filler on the cure characteristics and tensile properties were also evaluated. It is found that the grain size and porosity of the filler plays a vital role in determining the mechanical properties of the RFCs

Cure Kinetics and Sorption Characteristics of Neoprene-Based Rubber Ferrite Composites

Rubber ferrite composites were prepared by incorporating nickel ferrite in a neoprene rubber matrix. Kinetics of the cure reaction were determined from the rheometric torque values and found to follow first-order kinetics. Analysis of the swelling behavior of the rubber ferrite composites in toluene elucidates the mechanism of solvent penetration and sorption characteristics, and reveals the extent of the physical interaction of the ferrite particles with the neoprene rubber matrix. Mechanical properties of rubber ferrite composites were determined, which support the reinforcing nature of nickel ferrite to the neoprene rubber matrix. These results show that magnetic composites with the required processing safety can be prepared economically by incorporating higher amounts of nickel ferrite in the neoprene rubber matrix

Microwave Absorption of Nylon 6,6 Based Polymer Ferrite Composites

Ferrite composites are magnetic composites consisting of fine particles of metal ferrites dispersed in the polymer matrix. These composites have a variety of applications as flexible magnets, pressure/photo sensors and microwave absorbers. Polymers and magnetic materials play a very important role in our day to day life. Both natural and synthetic polymers are today indispensable to mankind. The polymers, which include rubber, plastics and fibers, make life easier and more comfortable.

Optimizing the methods of synthesis for barium hexagonal ferrite: an experimental and theoretical study

M-type barium hexaferrite (BaM) is a hard ferrite, crystallizing in space group P6(3)/mmc possessing a hexagonal magneto-plumbite structure, which consists of alternate hexagonal and spinel blocks. The structure of BaM is thus related to those of garnet and spinel ferrite. However the material has proved difficult to synthesize. By taking into account the presence of the spinel block in barium hexagonal ferrite, highly efficient new synthetic methods were devised with routes significantly different from existing ones. These successful variations in synthetic methods have been derived by taking into account a detailed investigation of the structural features of barium hexagonal ferrite and the least change principle whereby configuration changes are kept to a minimum. Thus considering the relevant mechanisms has helped to improve the synthesis efficiencies for both hydrothermal and co-precipitation methods by choosing conditions that invoke the formation of the cubic block or the less stable Fe3O4. The role played by BaFe2O4 in the synthesis is also discussed. The distribution of iron from reactants or intermediates among different sites was also successfully explained. The proposed mechanisms are based on the principle that the cubic block must be self-assembled to form the final product. Thus, it is believed that these formulated mechanisms should be helpful in designing experiments to obtain a deeper understanding of the synthesis process and to investigate the substitution of magnetic ions with doping ions.

Magnetic and structural properties of NiFe(2)O(4) ferrite nanopowder doped with Zn(2+)

This work involved an investigation to ascertain how the substitution of nickel ions for zinc ions affects the structural, morphological and magnetic properties of NiFe(2)O(4) ferrite samples. Ni(1-x)Zn(x)Fe(2)O(4) (x = 0.0, 0.3 0.5, 0.7) powders were prepared by combustion reaction and characterized structurally by X-ray diffraction. The specific surface area of the powders was determined by the nitrogen adsorption method (BET). Magnetization measurements were taken using an alternative gradient magnetometer (AGM), which revealed that the powders prepared by combustion reaction resulted in nanosized particles with a particle size of 18-27 nm. The crystallite size and lattice parameter increased as the concentration of Zn increased. Moreover, augmenting the Zn content in the NiFe(2)O(4) ferrite increased the saturation magnetization and coercive field. (C) 2008 Elsevier B.V. All rights reserved.

Surface spin disorder in nickel ferrite nanomagnets studied by in-field Mossbauer spectroscopy

The magnetic structure of NiFe(2)O(4) nanoparticles has been investigated by means of Mossbauer spectra at T=4.2 K in applied fields up to 12 T. Four samples were studied, with mean particle diameters ranging from 4.3 to 8.9 nm. All spectra could be decomposed into three sextets, two corresponding to the ferrimagnetic sublattices of Fe ions in the spinel structure (core) and the third one to randomly frozen spins near the particle surface (shell). The shell thickness, calculated from the fraction of disordered spins, was found to be about one-third of the particle radius at H (app)=e0 and to decrease with the applied field toward a common limit of similar to 0.4 nm. The mean canting angle relative to the field was also found to decrease for increasing fields, at a rate inversely correlated to the particle size.

Influence of calcination temperature on the morphology and magnetic properties of Ni-Zn ferrite applied as an electromagnetic energy absorber

An evaluation was made of the influence of calcination temperatures on the structure, morphology and eletromagnetic properties of Ni-Zn ferrite powders. To this end, Ni(0.5)Zn(0.5)Fe(2)O(4) ferrite powders were prepared by combustion reaction and calcined at temperatures of 800, 1000 and 1200 degrees C/2 h. The resulting powders were characterized by XRD, SEM and reflectivity measurements in the frequency bands of 8-12 GHz. The results demonstrated that raising the calcination temperature increased the particle sizes of the powders of all the systems in question, improving the reflectivity of the materials. (C) 2008 Elsevier B.V. All rights reserved.

Structural and magnetic properties of chromium-doped ferrite nanopowders

This paper reports on a study of Cr(3+)-doped nanosized Ni-Zn ferrites produced by combustion reaction, and evaluates their morphological and magnetic properties. The powders were characterized by X-ray diffraction (XRD) and SEM and magnetic properties. All the compositions showed the formation of the inverse spinel phase of Ni-Zn ferrite. The average crystallite size ranged from 21 to 26 nm. The saturation magnetization was found to be in the range of 53-43 emu/g. The increase in Cr(3+) concentration in the Ni-Zn ferrite caused a reduction in hysteresis losses and a slight reduction in the saturation magnetization. (C) 2008 Elsevier B.V. All rights reserved.

Single-step chemical synthesis of ferrite hollow nanospheres

We report a single-step chemical synthesis of iron oxide hollow nanospheres with 9.3 nm in diameter. The sample presents a narrow particle diameter distribution and chemical homogeneity. The hollow nature of the particles is confirmed by HRTEM and HAADF STEM analysis. Electron and x-ray diffraction show that the outer material component is constituted by 2 nm ferrite crystals. Mossbauer data provide further evidence for the formation of iron oxide with high structural disorder, magnetically ordered at 4.2 K and superparamagnetism at room temperature. An unusual magnetic behavior under an applied field is reported, which can be explained by the large fraction of atoms existing at both inner and outer surfaces.

A dislocation based theory for the deformation hardening behavior of DP steels : Impact of martensite content and ferrite grain size

A dislocation model, accurately describing the uniaxial plastic stress-strain behavior of dual phase (DP) steels, is proposed and the impact of martensite content and ferrite grain size in four commercially produced DP steels is analyzed. It is assumed that the plastic deformation process is localized to the ferrite. This is taken into account by introducing a non-homogeneity parameter, f(e), that specifies the volume fraction of ferrite taking active part in the plastic deformation process. It is found that the larger the martensite content the smaller the initial volume fraction of active ferrite which yields a higher initial deformation hardening rate. This explains the high energy absorbing capacity of DP steels with high volume fractions of martensite. Further, the effect of ferrite grain size strengthening in DP steels is important. The flow stress grain size sensitivity for DP steels is observed to be 7 times larger than that for single phase ferrite.

Inferring dynamic recrystallization in ferrite using the kinetics of static recrystallization

A general relationship between the kinetics of dynamic and static recrystallization is developed. It is predicted that conventional dynamic recrystallization will occur whenever the deformation time exceeds the adjusted start time for static recrystallization. This approach is verified using data for austenite and lead. It is then applied to current and previous work on ferrite. The model provides support for the contention that conventional dynamic recrystallization occurs in low carbon ferrite if deformation is carried out at high temperatures and low strain rates. In the present work, which was carried out at 700 °C, evidence for dynamic recrystallization was observed for strain rates less than around 0.01 s−1. At higher strain rates, the model predicts a critical strain for the onset of dynamic recrystallization that exceeds the critical strain for the beginning of the recovery steady-state region. While the model allows dynamic recrystallization to begin in this region, the critical strain for its onset is expected to increase rapidly with increasing strain rate and decreasing temperature once steady state has been reached.

Ultrafine grained ferrite formed by interrupted hot torsion deformation of plain carbon steel

A plain carbon steel was deformed using a hot torsion deformation simulator. A schedule known to produce strain-induced ferrite was used with the strain interrupted for increasing intervals of time to determine the effect of an isothermal hold on the final microstructure. Microscopy and electron back-scattered diffraction (EBSD) were used to analyse the changes that occurred in the partially transformed microstructure during the hold and the subsequent applied strain. The strain-induced ferrite coarsened during the hold and this coarsened ferrite was refined during the second deformation. These results were compared to those obtained for a different plain carbon steel deformed in single pass rolling close to the Ar3 temperature.

The evolution of ultrafine ferrite formation through dynamic strain-induced transformation

Hot torsion testing of a C–Mn–V steel was used to study the evolution of  ultrafine ferrite (UFF) formation by dynamic strain-induced transformation (DSIT) in conjunction with air-cooling for two prior austenite grain sizes. This study evaluated not only the evolution of DSIT ferrite during straining, but also the grain growth behaviour of DSIT ferrite grains during post-deformation cooling. For both austenite grain sizes, the DSIT ferrite initially nucleated on/or near prior austenite grain boundaries at an early stage of transformation followed by the grain interiors. The prior austenite grain size affected the distribution of DSIT ferrite nucleation sites at an early stage of transformation and the subsequent coarsening behaviour of the grain boundary (GB) and the intragranular ferrite (IG) grains during post-deformation cooling. For the fine prior austenite grain size, the distribution of DSIT ferrite grains was more homogenous compared with the coarse austenite and the coarsening occurred not only in the GB ferrite grains but also in the IG ferrite grains. However, the ferrite coarsening mostly occurred for the IG ferrite rather than the GB ferrite grains in the coarse austenite. The result suggests that normal grain growth occurred during the overall transformation in the GB ferrite grains for the coarse initial austenite grain size.

Formation of ultrafine grained microstructures in steel through strain induced transformation during single pass hot rolling

In the present study, wedge-shape samples were used to study the effect of strain induced transformation on the formation of ultrafine grained structures in steel by single pass rolling. The results showed two different transition strains for bainite formation and ultrafine ferrite (UFF) formation in the surface layer of strip at reductions of 40% and 70%, respectively, in a plain carbon steel. The bainitic microstructure formed by strain induced bainitic transformation during single pass rolling was also very fine. The evolution of UFF formation in the surface layer showed that ferrite coarsening is significantly reduced through strain induced transformation combined with rapid cooling in comparison with the centre of the strip. In the surface, the ferrite coarsening mostly occurred for intragranular nucleated grains (IG) rather than grain boundary (GB) ferrite grains. The results suggest that normal grain growth occurred during overall transformation in the GB ferrite grains. In the centre of the strip, there was significantly more coarsening of ferrite grains nucleated on the prior austenite grain boundaries.