Use of low-level plasma for enhancing the shrink resistance of wool fabric treated with a silicone polymer

This study examines the effects of an atmospheric pressure plasma (APP) pre-treatment on the shrink resistance of wool fabric treated subsequently, by the pad/dry method, with an aqueous emulsion of the amino-functional polydimethylsiloxane, SM 8709. Optimal shrink resistance (with no impairment of fabric handle) was obtained after a low-level plasma treatment (1-3 s exposure time), using 5% of the polymer emulsion. Higher levels of silicone polymer could be used to achieve shrink resistance in the absence of a plasma pre-treatment, but the fabric handle would be adversely affected. X-ray photoelectron spectroscopy (XPS) studies showed that the bulk of the covalently bound surface lipid layer was removed after a plasma exposure time of 30 s. For treatment times of 3 s or less, however, the removal was incomplete, suggesting that optimum shrink resistance (after treatment with the silicone polymer) was associated with the modification of the surface layer rather than its complete destruction. Scanning electron micrographs (SEMs) revealed that the plasma pre-treatment did not lead to any physical modifications (such as smoothening of the scale edges), even for long exposure times, and had no significant impact on the extent or nature of the inter-fibre bonding of the polymer. Confocal microscopy showed uniform spread of polymer on single fibres. It is concluded that the main impact of the plasma pre-treatment was to enhance the distribution of polymer both on and between fibres and to improve adhesion of polymer to the fibre.

An integrated method of feature extraction and objective evaluation of fabric pilling

A pilled fabric image consists of sub-images of different frequency components, and the fabric texture and the pilling information are in different frequency bands. Interference from fabric background texture affects the accuracy of computer-aided pilling ratings. A new approach for pilling evaluation based on the multi-scale two-dimensional dualtree complex wavelet transform (CWT) is presented in this paper to extract the pilling information from pilled fabric images. The CWT method can effectively decompose the pilled fabric image with six orientations at different scales and reconstruct fabric background texture and pilling sub-images. This study used an energy analysis method to search for an optimum image decomposition scale and dynamically discriminate pilling image from noise, fabric texture, fabric surface unevenness, and illuminative variation in the pilled fabric image. For pilling objective rating, six parameters were extracted from the pilling image to describe pill properties. A Levenberg-Marquardt backpropagation neural rule was used as a classifier to classify the pilling grade. The proposed method was evaluated using knitted, woven, and nonwoven pilled fabric images photographed with a digital camera.

Transport properties of multi-layer fabric based on electrospun nanofiber mats as a breathable barrier textile material

Layered fabric systems with an electrospun nanofiber web layered onto a sandwich of woven fabric were developed toexamine the feasibility of developing breathable barrier textile materials. Some parameters of nanofiber mats, including thetime of electrospinning and the polymer solution concentration, were designed to change and barrier properties ofspecimens were compared. Air permeability, water vapor transmission, and water repellency (Bundesmann and hydrostaticpressure tests) were assessed as indications of comfort and barrier performance of different samples. These performancesof layered nanofiber fabrics were compared with a well-known water repellent breathable multi-layered fabric(Gortex).Multi-layered electrospun nanofiber mats equipped fabric (MENMEF) showed better performance in windproof propertythan Gortex fabric. Also, water vapor permeability of MENMEF was in a range of normal woven sport and work clothing.Comparisons of barrier properties of MENMEF and the currently available PTFE coated materials showed that, thoseproperties could be achieved by layered fabric systems with electrospun nanofiber mats.

Antibacterial activity of capsaicin-coated wool fabric

Fabrics made from natural fibers, such as wool and cotton, are susceptible to attacks from micro-organisms, which may damage the fabrics and harm the human body. Antimicrobial finishing of natural textile products may involve harmful and non-environmentally friendly chemicals. In this study, a natural antibacterial agent, capsaicin, was coated on the surface of wool fabrics by a sol-gel process. The antibacterial properties of coated fabrics were evaluated against test bacteria Escherichia coli according to the American Association of Textile Chemists and Colorists (AATCC) method and standard American Society for Testing and Materials (ASTM) E2149-01. Compared with the control group (sol-gel coated fabric without capsaicin), the capsaicin-coated fabric inhibited bacterial growth markedly after 24 hours incubation at 37°C. The antibacterial efficiency after laundry washes was also investigated. Good durability to washing of capsaicin on fabric was achieved by the sol-gel coating technique.

Effects of pH on the stress-strain properties of wool fabric

In wool dyeing and finishing processes, fabric is often treated under conditions of different pHs and is subjected to a variety of physical and chemical environments. This work investigates fabric tensile properties at three different fabric pHs. Wool fabric extensibility under a 5 N/cm load was observed to be greatest at the wool isoelectric point of pH 4.8 and lower at both pH 2.1 and pH 7.2. The impact of pH on fabric extensibility was found to be similar to the variation in fabric hygral expansion previously observed. Fabric stress–strain curves at different pHs showed that for a given fabric extension level, the work required to stretch a fabric was less at pH 2.1 than at pH 4.8. These results suggest that the strength of wool fabric is at maximum when the pH of the fibres is close to the wool isoelectric point and that for consistency, the pH of fabric should be adjusted before standard strength tests are carried out.

Effects of ultrasonic treatment on wool fibre and fabric properties

The protein structures of wool, treated in fabric form with ultrasonics for different time durations, were analysed by X-ray diffraction (XRD) and Fourier transform infrared (FTIR), in comparison with the wool without ultrasonic treatment. Fabric water absorption and tensile properties were measured in addition to the fibre micro-structure analysis. It is shown that while the ultrasonic treatment had little effect on the fibre crystallinity, some chemical structures in the protein were altered to some extent during the process. Disruption of fibre internal waxy lipids upon ultrasonic treatment provided the fibres with increased water absorption. Protein chains in the macro fibrils were shown to be rearranged to a more regular and less flexible structure, as a result of the ultrasonic treatment. Fabric tensile tests showed an increased tenacity and a reduced extensibility to the ultrasonically treated fabric. Prolonged ultrasonic treatment, however, significantly reduced both fabric tenacity and extensibility.

Changes in wool protein structure and fabric properties with ultrasonic treatment

Wool fabrics, ultrasonically treated for different time durations, were analysed by Fourier transform infrared (FTIR), differential scanning calorimeter (DSC), and thermo-gravimetric analysis (TGA), in comparison with the wool without ultrasonic treatment. Fabric tensile and thermal properties were measured in addition to the fibre micro structure analysis. Wool protein chains in the macro fibrils were shown to be rearranged to a more regular and less flexible structure, as a result of the ultrasonically treated fabric. Prolonged ultrasonic treatment, however, significantly reduced both fabric tenacity and extensibility. Wool treated with ultrasonics was found to have less mass loss and a higher thermal degradation temperature than that of without ultrasonic treatment and prolonged treated. DSC analysis showed that while ultrasonic treatment has little effect on the fibre crystallinity, an appropriate treatment can provide wool with increased water absorption.

Robust, electro-conductive, self-healing superamphiphobic fabric prepared by one-step vapour-phase polymerisation of poly(3,4-ethylenedioxythiophene) in the presence of fluorinated decyl polyhedral oligomeric silsesquioxane and fluorinated alkyl silane

A robust, electrically conductive, superamphiphobic fabric was prepared by vapour-phase polymerisation of 3,4-ethylenedioxythiophene (EDOT) on fabric in the presence of fluorinated decyl polyhedral oligomeric silsesquioxane (FD-POSS) and a fluorinated alkyl silane (FAS). The coated fabric had contact angles of 169° and 156° respectively to water and hexadecane, and a surface resistance in the range of 0.8–1.2 kΩ o⁻¹ . The incorporation of FD-POSS and FAS into the PEDOT layer showed a very small influence on the conductivity but improved the washing and abrasion stability considerably. The coated fabric can withstand at least 500 cycles of standard laundry and 10000 cycles of abrasion without apparently changing the superamphiphobicity, while the conductivity only had a small reduction after the washing and abrasion. More interestingly, the coating had a self-healing ability to auto-repair from chemical damages to restore the liquid repellency.

Effect of fibre, yarn and knitted fabric attributes associated with wool comfort properties

In this replicated experiment, we investigated the comfort properties of single jersey fabrics composed of cashmere in blends with superfine wools of different fibre curvature (crimp) where the fibre diameter of the wool and cashmere were tightly controlled. The 81 fabrics were evaluated using the Wool ComfortMeter (WCM) which has been calibrated using wearer trials of wool knitwear. General linear modelling determined the best prediction models for log10 transformed fabric WCM values using 27 fibre, 16 yarn and 30 fabric attributes. Tighter fabrics were less comfortable. Progressively blending cashmere with wool progressively increased comfort assessment. The WCM was able to detect differences between fabrics which were more supple and springy, thinner and lighter, and were composed of more elastic, uniform and stronger yarns. Together these attributes explained 82% of the variance in WCM value.