Behaviour of biofuel addition on metallurgical properties of sinter

Blast furnace gas yield is essentially controlled by a gas-solid reaction phenomenon, which strongly influences hot metal manufacturing costs. As a result of rising prices for reducing agents on the international market, Companhia Siderurgica Nacional decided to inject natural gas into its blast furnaces. With more gas inside the furnace, the burden permeability became even more critical. To improve blast furnace gas yield, a new technological approach was adopted; raising the metallic burden reaction surface. To that end, a special sinter was developed with permeability being controlled by adding micropore nucleus forming agents, cellulignin coal, without, however, degrading its mechanical properties. This paper shows the main process parameters and the results from physicochemical characterisation of a sinter with controlled permeability, on a pilot scale, compared to those of conventional sinter. Gas flow laboratory simulations have conclusively corroborated the positive effects of micropore nucleus forming agents on enhancing sinter permeability.

Innovaciones en la gestión y calidad de los revestimientos refractarios en la Compañía Sideŕurgica Nacional (Brasil)

The work describes actions carried out in colaboration among the National Steel Company - (CSN)-Brazil and the Interdisciplinary Laboratory of Electrochemistry and Ceramic - LIEC of the Federal University of Sao Carlos Brazil (UFSCar-Brazil), in the area of I&D, for integral management and improvement of the quality and performance of the refractory linings in the sintering areas, blast furnace, hot air pipe lines transferency to the blast furnace, pig-iron ladles, running channels, blast furnaces hearths, torpedo car, etc., as well as, the economic impact generated by the installation of the adopted measures.

Corrosion behavior in graphite refractories impregnated with ZrO 2 and CeO 2 carrying solutions

This paper investigates corrosion behavior in graphite refractory hot metal impregnated with ZrO 2 and CeO 2 carrying solutions used in Blast Furnace hearth, consisting of 50% graphite and 50% anthracite. Corrosions tests were carried out by means of finger test method in an induction furnace, using bar-shaped 30×30×280 mm test specimens and hot metal from CSN#2 Blast Furnace runner. The temperature chosen for this test was 1520°C and sixty-minute isotherm. Upon test completion, test specimens were characterized by their dimensional variation, X-ray diffractometry and Scanning Electronic Microscopy (SEM).

Utilização do coque verde de petróleo da Petrobras em substituição parcial ao carvão mineral das misturas injetadas em altos fornos

The Petrobras produced green petroleum coke (GPC) is a carbon rich fuel, virtually ash-free, with low sulfur content, and is a fuel suitable to replace metallurgical coke in blast furnaces. The GPC was tested in a pulverized coal injection simulator built in the Volta Redonda research center. It presented a low burning efficiency due to low volatile material content and high substitution rate by the carbon content. The tests were carried out in blast furnaces with ≤ 50% Petrobras GPC in the coal blends. The injected coal/CVP mixtures produced no negative side effects in the blast furnace grinding systems, pneumatic conveying, or operating process. The mixture burning process inside the blast furnace showed a decrease in fuel consumption, with a significant reduction in metallurgical coke consumption. The industrial-scale tests of the GPC mixtures did not reach the 70% maximum for lack of the GPC feedstock, which is necessary to continue with standard coal mixtures.

Estudo de gaseificação de lama de alto forno arcelormital tubarão

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Estudo da combustão de carvões e misturas com o coque verde de petróleo injetadas em altos fornos

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Análise do emprego de materiais alternativos no alto forno da Arcelormital Tubarão

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Utilização de syngas em substituição a combustíveis gasoso em processos siderúrgicos

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

A aplicação da avaliação do ciclo de vida para análise dos aspectos ambientais que envolvem a reciclagem de sucatas nas usinas siderúrgicas

Pós-graduação em Geociências e Meio Ambiente - IGCE

Estudo da utilização de biomassa em substituição parcial ao carvão mineral utilizado no processo de fabricação do ferro gusa em alto-forno

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Análise teórica e experimental de uma ventaneira de alto forno, visando seu comportamento térmico e fluidodinâmico

In this work, it was studied the thermal and fluid dynamic behavior from theorical and experimental point of view of a blast furnace tuyere. The tuyere is responsible for the hot air insuflation into the blast furnace. The parameter used in the comparison was the difference between the cooling water inlet and outlet temperatures. There were used forced convection correlations inside circular sections with adequations for non circular sections. Based on operations dates of flux and thermal loads it was possible to model numerically the tuyere, and, since it was obtained the wall temperatures, estimate the conduction and convection resistances and the heat flux through the walls in contact with the water. The total heat fluxes from wall to water were applied to the energy conservation equation where could be estimated the theorical temperature variation. Compared to the real value, the theorical value presented a difference of 0,2 °C. Considering that the boundary conditions around the tuyere are transitories and that your channels have some rugosity irregularities we can consider the estimation method for cooling system coherent with the real operational parameters

Analise das emissões de CO2 e de energia - simulação com novas tecnologias siderúrgicas

The process of steel production emits a large quantity of greenhouse gases, specifically carbon dioxide (CO2), and the reduction of such emissions is one of the main challenges for the industry in the 21st. Century. To quantify these emissions, the Worldsteel Association (association of the 170 large steel manufacturers of the world) published a methodology (CO2 Emission Data Collection) for calculation and comparison of CO2 emissions among its members. After that, in 2010, this methodology became an ISO (International Organization for Standardization) norm. Today, the calculation of the CO2 emissions in steel making companies follow the ISO 14404-1 for units with blast furnaces and the ISO 14404-2 for units with electric furnaces. In the last years, new technologies were and continue to be developed for the steel making sector aiming at energetic improvements and greenhouse gas reductions (mainly CO2) by the several processes involved in the production of steel. This work had the objective of producing a tool to calculate the CO2 emissions for the steel making sector. An Excel spreadsheet was developed to calculate the emission intensities of CO2 of a steel plant, the Usina Presidente Vargas, of the Companhia Siderúrgica Nacional (CSN). The spreadsheet furnishes results of CO2 emissions and energetic fluxes, and simulates the benefits that some of the new technologies can give to the company. The spreadsheet calculates the emissions in two ways: a) based on the carbon fluxes that enter the unit, and b) based on the emissions of each specific process within the unit (coking, sinterization, blast furnace, among others)

El proyecto neoliberal en Pregón y El Tibuno de Jujuy : Tiempo, espacio y actores en la agenda de la privatización de Altos Hornos Zapla

Este artículo analiza la construcción de agendas locales sobre la privatización de Altos Hornos Zapla (AHZ) por parte de los diarios de referencia dominante de la Provincia de Jujuy. Se aborda el trabajo de interpretación de la coyuntura crítica que va desde la apertura de los sobres de licitación hasta la preadjudicación de Altos Hornos Zapla al único oferente (Aceros Zapla S.A.) para señalar sus especificidades. Sostenemos la hipótesis de que las represen¬taciones que allí circulan ofrecen un panorama de estrategias y contraestrategias vinculadas a la valoración local del proceso de privatización y su articulación con el proyecto neoliberal

El proyecto neoliberal en Pregón y El Tibuno de Jujuy : Tiempo, espacio y actores en la agenda de la privatización de Altos Hornos Zapla

Este artículo analiza la construcción de agendas locales sobre la privatización de Altos Hornos Zapla (AHZ) por parte de los diarios de referencia dominante de la Provincia de Jujuy. Se aborda el trabajo de interpretación de la coyuntura crítica que va desde la apertura de los sobres de licitación hasta la preadjudicación de Altos Hornos Zapla al único oferente (Aceros Zapla S.A.) para señalar sus especificidades. Sostenemos la hipótesis de que las represen¬taciones que allí circulan ofrecen un panorama de estrategias y contraestrategias vinculadas a la valoración local del proceso de privatización y su articulación con el proyecto neoliberal

El proyecto neoliberal en Pregón y El Tibuno de Jujuy : Tiempo, espacio y actores en la agenda de la privatización de Altos Hornos Zapla

Este artículo analiza la construcción de agendas locales sobre la privatización de Altos Hornos Zapla (AHZ) por parte de los diarios de referencia dominante de la Provincia de Jujuy. Se aborda el trabajo de interpretación de la coyuntura crítica que va desde la apertura de los sobres de licitación hasta la preadjudicación de Altos Hornos Zapla al único oferente (Aceros Zapla S.A.) para señalar sus especificidades. Sostenemos la hipótesis de que las represen¬taciones que allí circulan ofrecen un panorama de estrategias y contraestrategias vinculadas a la valoración local del proceso de privatización y su articulación con el proyecto neoliberal