A new application of an evolving tree to failure mode and effect analysis methodology

Failure Mode and Effect Analysis (FMEA) is a popular safety and reliability analysis methodology for examining potential failure modes of products, process, designs, or services, in a wide range of industries. Despite its popularity, there are a number of limitations of FMEA, and two highlighted issues are the bulky FMEA form and its intricacy of use. To overcome these shortcomings, we introduce the idea of visualisation pertaining to the failure modes or control actions in FMEA. A visualisation model with an incremental learning feature, i.e., the evolving tree (ETree), is adopted to allow the failure modes or control actions in FMEA to be clustered and visualized. The failure modes or control actions are grouped and visualized with consideration of their Severity, Occurrence, and Detection scores. Our proposed approach allows the failure modes or control actions to be mapped into a tree structure for visualisation. The devised approach is evaluated with a benchmark problem. The experiments show that the control actions of FMEA can be visualised through the tree structure, which provides a quick and easily understandable platform of the FMEA spreadsheet to facilitate decision making tasks.