Synthesis of a high-permeance NaA zeolite membrane by microwave heating

Zeolite membranes with high permeance and separation factors are highly desirable for practical applications. Although, in the past, very good separation factors have been obtained, it has proved difficult to achieve a high permeance. Ken a comparative study of microwave versus conventional heating in the hydrothermal synthesis of NaA zeolite membranes is made. It is demonstrated that membranes prepared by microwave heating have not only a higher permeance but also a considerably shorter synthesis time. These observations are rationalized by examining the mechanism of membrane formation.

Synthesis of NaA zeolite membrane by microwave heating

The synthesis of NaA zeolite membrane on a porous alpha -Al2O3 support by microwave heating (MH) was investigated. The formation of a NaA zeolite membrane was drastically promoted by MH. The synthesis time was reduced from 3 h for conventional heating (CH) to 15 min for MH. Surface seeding cannot only promote the formation of NaA zeolite on the support, but also inhibit the transformation of NaA zeolite into other types of zeolites. The thickness of the NaA zeolite membrane synthesized by MH was about 4 mum, thinner than that of NaA zeolite membrane synthesized by CH. The permeance of NaA zeolite membrane synthesized by MH was four times higher than that of the NaA zeolite membrane synthesized by CH, while their permselectivities were comparable. Multi-stage synthesis resulted in the transformation of NaA zeolite into other types of zeolites, and the perfection of the as-synthesized membrane decreased.