Desenvolvimento de tijolos cerâmicos com escória de alto-forno

The construction industry is booming, and the federal government is heavily financially supporting public housing. This scenario is very favorable for the development of construction materials, especially low-cost construction. Thus, this study aims to develop a new class of unfired clay masonry bricks: GGBS stabilized bricks. Studies show that the ground granulated blast furnace slag, a material used as raw material in cement manufacture, can be used together with calcium oxide in soil stabilization for the manufacture of bricks. This study aims to test and identify the best parameters for the manufacture of unfired bricks, adapting its composition to the materials found in Brazil and identify the optimum curing conditions for our climate. So far preliminary studies were done to verify the technical feasibility of the material. Future studies should be done to ascertain the economic feasibility and environmental gains of such material

Estudo comparativo de fornecedores de piche

This present study aimed at developing a methodology for analyzing on the feasibility of a new supplier of raw materials, industrial of aluminum production technology Soederberg. This raw material is pitch, which will be used in the manufacture of anodes for the electrolytic pot. The supplier to be analyzed is the Chemcoal of Ukrainian origin. Thereby developing techniques for a complete analysis, targeting the physical and chemical properties of pitch, economic feasibility and potential impacts on the client, potroom where these impacts may affect the production of aluminum, skimming factor, bubble noise, plasticity top anode and the anode consumption. After planning the test that was conducted on two strategies to generate greater traceability of impacts, data were collected and then it was made a statistical treatment of the data using statistical tools to generate the minitab greater reliability of results

Estudo de caso: aplicação do método DMAIC-White Belt- na redução de latas amassadas em uma produção de leite em pó

This work consists of the implementation of the steps Define, Measure , Analyze , Improve and Control ( DMAIC ) to develop a Six Sigma project in an industry the food industry. The objective was to demonstrate a potential for reducing the occurrence of crushed cans in potting milk powder industry in a White Belt project. The food industry accounts for about 9 % of Brazil's gross domestic product ( GDP ), generating thousands of jobs . Among the major sectors of the food industry is the manufacturing sector of milk , occupies approximately 10 % of the total turnover of the food industry . Brazil is considered today one of the eight largest producers of milk powder in the world. The milk powder is packed , mostly for aluminum cans that are lined internally with varnishes and other materials to protect the milk of metals from aluminum. When the cans are dented food protection is compromised and may lead ingestion causing dis-eases such as botulism. Aiming to solve the problem of dented cans methodology was used as a case study with a quantitative approach through the DMAIC method. Some quality tools used in each step of the project as brainstorming , cause and effect diagram , flowchart , ef-fort and impact matrix, 5W1H , among other Pareto diagram is presented . A survey about the disposal of cans in the company verifying a mean loss and, from this histor-ical , a goal loss was calculated was performed . With the target set we calculated the annual saving design . During application of DMAIC was found that the highest rate of loss occurred in transportation between the factory and the factory that fills cans milk . Several actions were taken to resolve problems that resulted in dented cans and the first two months of phase control it was found that the smaller losses calculated target resulting in a saving for the company. The short time of implementa-tion of the Improve phase did not allow a more detailed a ...

Caracterização de sensores nanoplasmônicos produzidos com os polímeros pdma e paa: Micaela Gisoldi Ribeiro. –

A combinação de polímeros com nanopartículas de metais nobres resultam na formação de filmes finos, que podem ser utilizado na fabricação de nanosensores. Esses filmes finos possuem propriedades exclusivas, que causam ressonância plasmônica de superfície pela mudança conformacional dos mesmos. Essa variação conformacional é causada pela interação com analito ou por estímulo externo, podendo ser analisada por espectroscopia de absorção na região do UV-vis. Este simples e econômico meio de transdução do sinal apresenta-se como uma ferramenta bastante promissora, e se combinado com a alta seletividade encontrada em reações biológicas, torna-se ainda mais promissora no desenvolvimento de sensores. Os esforços desse projeto foram concentrados para o desenvolvimento dos sensores que respondam a estímulos externo e baseado na utilização de polímeros escovas. Este trabalho de conclusão de curso foi baseada na produção de sensores nanoplasmônicos, que na presença de fatores externos causam modificação estrutural dos filmes finos poliméricos depositados sobre um substrato e dão um resposta altamente seletiva. As mudanças conduzirão à geração de sinais ópticos ou eletroquímico, que serão medidos por transmissão de ressonância plasmônica de superfície ou via eletroquímica. Foram realizados experimentos de voltametria cíclica e impedância eletroquímica em pH=3 para avaliar a capacidade de eletródica deste material. Também foram efetuados experimentos por espectrofotometria de absorção na região de ultravioleta-visível em pHs variando de 3 a 7 para se analisar o efeito plasmônico do material. Pode-se notar que em pH mais ácidos o polímero se mostrou mais condutor e de acordo com a literatura este efeito é causado pela expansão polimérica que deixa o mesmo em seu estado ativo ON (expandido). Já em pH mais básicos os polímeros demonstraram um comportamento inverso por os mesmo se contraem, ...

Estudo de causas de falhas em selos mecânicos de bombas centrífugas para circulação de óleo térmico

This study is about a heating line that uses thermal oil. It is located in a facility that produces interlayers used in cars windshields. A plastic resin is melted and is sent to a matrix called DIE where the interlayers are produced. The DIE needs to receive heat from the circulation of thermal oil in four different regions of its interior, to ensure the correct thickness of the interlayer. The thermal energy is provided by electric heaters and the flow of thermal oil is impelled by four mechanically sealed centrifugal pumps (one per region). The key point of this study is the fact that these four pumps of the system have reported successive failures in the mechanical seals. Apparently, a poorly designed project has burdened the system intermittently. The pumps operation condition is located in a region of low efficiency, according to the characteristic curves. This fact is the source of the noticeable reduced time between failures. Changes in the configuration of the facility and in the number of pumps will be proposed, aiming to achieve higher operational efficiency. The proposals will be mathematically analyzed according to the Hydraulic Institute criteria. At the same time, we will also keep focus on an in-depth study of a heating system structure, starting with a detailed approach for each component and discussion about its real need and economic viability. At the end of this paper it is shown that the gain in efficiency achieved with the new proposed configuration reflects not only in the reduction of maintenance costs, but also a potential improvement in energy efficiency. It is shown that these two aspects are closely related and together form the basis for the design of a reliable and efficient pumping system

Gestão de gastos imprevistos no abastecimento de matéria-prima de uma fábrica

La performance desentreprises ça dépend, engrande partie, deses chaînesd’approvisionnement. Celas peuvent entretrès complexe, car elle implique tout le processus avant, pendant et après l’assemblage duproduit fini. Ce travaila donc comme objectifl’amélioration de lagestion des imprévus qu’arrivent audébutdela chaîne d’approvisionnement et lesimpacts sur l’approvisionnement de la ligne d’assemblage d’une usine. L’approche méthodologique utilisée est la recherche-action. De cette façon, ce travail présente une standardisation des processusquechaque département doit fairedans uncas de rupture dans la chaîne. D’après entretiens, analyses de document, standardisation des organigrammes et graphiques croisés dynamiques, ila été possible proposer un moyen plus critique d’analyser et résoudre certains problèmes. En tant que résultats, viennent un organigramme défini, une divulgation des informations plus précises pour la prise en décision et unes l’analyse critique de l’historique des imprévus. Il s’agit d’un ensemble des processus meilleur pour une bonne prise en décision de court, moyen et long terme pour les dépenses avec des imprévus dans l’approvisionnement de matière-première de l’usine

Comprimidos de HPMC contendo nimesulida: preparação, caracterização e estudo dos mecanismos que regem a liberação do fármaco

The pharmaceutical innovations, such as the use of polymers to control drug release, create possibilities for a better action of the drug in the body, which causes a a more effective therapeutic effect and a safer treatment for the patient. In this work, were prepared and characterized matrix tablets of hydroxypropylmethylcellulose (HPMC) containing nimesulide as model drug to evaluate the performance as a controlled release system. HPMC, a cellulose ester, is a hydrophilic polymer that undergoes swelling, i.e., absorbs water and forms a gel layer controlling drug release. The characterization of powders was performed by analysis of particle size and morphology, density, compressibility index determination, flow properties and determination of swelling profile. The tablets were evaluated according to their physical parameters of quality and to the in vitro release of nimesulide, as well as the analysis of the mechanisms of drug release by appropriate mathematical models. The set of results showed that the HPMC/Nimesulide mixture exhibited satisfactory physical characteristics (size, shape, density and flow). The release profile demonstrated an effective control upon drug release in enteric environment and presented more correlation with Korsmeyer-Peppas’ and Weibull’s mathematical models, indicating that the release of nimesulide occurs through the relaxation of the polymer chains

Produção de polpa solúvel a partir de Eucalyptus urograndis

The wood of the gender Eucalyptus occupies a prominence place in relation to other cellulose sources, due to its chemical composition, its low cost, abundance and availability. The dissolving pulp obtaining occurs basically starting from three stages: prehydrolysis of the wood following by cooking and finally by the bleaching process. In the dissolving pulp production is necessary a pretreatment stage for the hemicelluloses removal. Among the chemical cooking processes, the Kraft process is the most used for cellulosic pulps production starting from eucalyptus, in the additive presence or not. The anthraquinone uses in the pulping process has as main purposes increasing the delignification rate as well as protecting the pulp regarding the degradation of the polysaccharide chains. The ECF bleaching process consists of the purification of the pulp through bleaching agents, being excepted the elementary chlorine. The dissolving pulp is a pulp of high a-cellulose content and purity destined to the cellulose derivatives production as carboxymethyl cellulose, nitrocellulose and microcrystalline cellulose. The production of a certain product, as well as its final application, is determined by the chemical properties of the pulp. The present work had as purpose producing cellulosic pulp with kappa number around 9 destined to the production of dissolving pulp in way to evaluate the use of the anthraquinone (AQ) in the Kraft process according to the chemical properties of the obtained pulps. It has been still intended developing an effective technology of bleaching for the high purity and quality dissolving pulp production. The prehydrolysis was accomplished in laboratory rotational autoclave for 30 minutes at 170ºC in the water:wood rate 3,5:1 (L:kg). The Kraft/AQ pulping were accomplished in laboratory rotational autoclave being initially modified the active alkali load (10, 13, 16 and 19%) at sulfidity of 25% ...

Prospecção de novos negócios numa indústria de autopeças: diagnóstico de falhas e sugestões de ferramentas para melhoria

The growth and expansion in auto parts market are directly related to the ability of a company to innovate and gain new customers, increasing its portfolio of customers and products. For this purpose the process of prospecting for new business has become a key process in companies seeking this goal, which requires teams and structures dedicated to it. Besides counting on available resources to carry out prospecting, it is necessary to properly manage the process as a whole, whose main result is a business proposal, which may lead to closer relations with the potential client and the activation of a new business. Process failures and difficulties to formulate a commercial proposal lead to documents produced without the quality needed that makes it harder to obtain new business. The objective of this study is to evaluate the process of new businesses quotation in the auto parts industry and indicate opportunities for improving this process. This goal is achieved by mapping the current process, from the diagnosis of problems and the indication of tools that can prevent or minimize the problems diagnosed. The information supporting this study were obtained by the bibliographical research, participant observation of the process, unstructured interviews with some of the involved people in the process and prospecting tools that can improve it. It results the mapping of new business quotation process, the points indicated as failures and difficulties in the process and the appointment of project management tools that can bring improvements to the new business proposals and pointing the moment for your application in the process

Avaliação da influência da taxa de resfriamento posterior ao tratamento térmico nas propriedades mecânicas do aço API 5L X70

In this work a study about the mechanical properties of the API 5L X70 steel, with or without heat treating, has been made, with the intetion of assess the influence of cooling after the austenitization heat treating by air cooling (normalizing) and a rapid cooling with oil (tempering). This steel is known by high strength and ductility values and it is commonly used in the manufacture of oil pipes. The growing energy demand encouraged the study and manufacture of this material. Although this microalloyed dispense subsequent heat treatings, it was proven that its implementation is very advantageous for this type of application, improving hardness and plastic stability. It was also assessed that the faster the cooling rate is, the better will be these properties

Diagnóstico ambiental de atividades de mineração com ênfase em olarias no município de Rio Claro (SP)

The environmental diagnosis of any area affected for mining activities contributes in a positive form for the analysis of the characteristics of the environment, biological and social, thus being able to establish control parameters. The clay extration for red ceramics promotes the environment degradation as any another one cultivates of mineral goods, but in lesser scale, which had to the dimensions of potteries. Being thus, some decurrent environment characteristics of the clay extration had been inquired clearly used for potteries located in the city of Rio Claro, SP. For this, the followed method was the cadastre of these areas and potteries in created tables, searching, with this, the contribution for the involved people in the extract activity of related potteries and the facilitation in the visualization of the main problems, necessities and proposals for each one. It could be perceived that the environmental diagnosis of the areas had in common presented referring points to the places where if they find the activities. The same ones are located in the region the northwest of Rio Claro and well next one to the others. Moreover, they have in common, referring characteristics to the process of manufacture of bricks. In common, all the responsibility for the administration and course of the activities competes to the proper families, since the administrative part, even though to the process of manufacture of the bricks. Moreover, from the comment of the areas through field work, the prominent use of diverse areas in the region for the clay extration is noticed, making with that the region has great importance in the regional scene.

Estudo em fadiga no aço API 5L X80 soldado pelo processo HF/ERW

The technological advancement in order to improve the methods of obtaining energy sources such as oil and natural gas is mainly motivated by the recent discovery of oil reserves. So, increasingly , there is a need for a thorough knowledge of the materials used in the manufacture of pipelines for transportation and exploration of oil and natural gas. The steels which follow the API standard (American Petroleum Institute), also known as high strenght low alloy (hsla), are used in the manufacture of these pipes, as they have, with their welded joints, mechanical properties to withstand the working conditions to which these ducts will be submitted . The objective of this study is to evaluate the fatigue behavior in microalloyed steel grade API 5L X80 welded by process HF / ERW . For this, axial fatigue tests to obtain S-N curve (stress vs. number of cycles ) were conducted. To complement the study, it was performed metallographic , fractographic , Vickers hardness tests and tensile tests to characterize the mechanical properties of the steel and check whether the values satisfy the specifications of the API 5L standard . From the fatigue tests , it was concluded that the surface finish influences directly on the fatigue life of the material

Redução do tempo de ciclo baseado na produção enxuta em uma rémontagem de tubos de freios e combustível

In today's competitive environment of automakers, it is essential to obtain the highest efficiency of the production process. This paper presents a study in a pre-assembly of brake pipes and fuel of a vehicle where the value stream maps and information (VSM – Value Stream Mapping) were designed in order to improve the process by reducing the Lead Time Production of a product, reducing waste and decrease time between processes. This work can be divided into three stages, the first building the VSM of the initial state, the second VSM of the proposed state and finally the VSM than was actually performed and to present the gains were achieved effectively. The proposed VSM would lead to a gain of 54% in lead time and 61% in processing time, since the VSM implemented had gains of 47% in lead time and 48% in processing time even without major investments as originally proposed. Concluding that even without big investment, using the techniques of lean manufacturing is possible to achieve high levels of process efficiency

Purificação do brometo de tálio pelo refino zonal e análise da segregação das impurezas

Desde o conhecimento da radiação e seus efeitos a necessidade de mensurá-la intriga os cientistas. Os detectores de radiação mais difundidos atualmente fazem o uso de cristais semicondutores. Porém, esses detectores tem uma temperatura ótima de funcionamento que acaba sendo ultrapassada, já que o processo gera calor. Por isso, o resfriamento acaba sendo uma necessidade. O desenvolvimento de detectores de radiação com cristal semicondutor que opere a temperatura ambiente é tema de muitos estudos, já que evitaria o processo de resfriamento, trabalhoso e de alto custo. No Centro de Tecnologia das Radiações (CTR) do Instituto de Pesquisas Energéticas e Nucleares (IPEN) o sal de Brometo de Tálio (TlBr) é estudado para esta finalidade. Até ser um cristal semicondutor este sal deve passar por vários processos, entre eles o de purificação e o de cristalização. A técnica utilizada para purificar este cristal é a de Refino zonal. Após ser purificado por esta técnica o sal estará apto a ser cristalizado e consequentemente integrar um equipamento de detecção de radiação. Portanto, esta monografia teve como objetivo realizar a análise da segregação das impurezas do sal de TlBr através da técnica de espectroscopia de massa em fonte de plasma induzido (ICP-MS) e espectroscopia de emissão atômica (ICP-AES). Determinando assim se o mesmo está apto a ser cristalizado e vir a compor um detector de radiação

Processo de esmerilhamento, polimento e caracterização de um Shear Plate

Shearplate is an optical glass plate having two flat surfaces and a small angle between them. The use of a high quality shear plate is essential to implement shear interferometric technique . The shear interferometry is a technique used to evaluate the light beam collimation. In order to guarantee the shearplate quality , the complete manufacturing process must be thoroughly monitored. In the manufacturing process, the first step consisted of the glass selection. The selected glass has been submitted to the process of cutting, gluing, chamfering, grinding and polishing. Each phase has been strictly monitored. The quality of the final result depends extremely on an appropriate starting condition, which arises from the grinding process, as the polishing process only recovers the brightness of the part, acting on a small scale on the wearing off of the part, as well as not changing the structured obtained in the grinding process. Respecting all stages of the manufacturing process, the quality of the part has evolved to a good result. The best result obtained showed PV distance of 162 nm, slightly less than λ / 4. This result is significant because the dimensions of the piece with respect to the dimensions of the polisher what interferes directly in the results. The closer are the dimensions of piece and the dimensions of the polisher, the greater the difficulty in controlling the propagation of errors