High-strength steels manufactured via Laser Powder Bed Fusion: effect of post-process heat treatments and surface finishing on microstructure and mechanical properties

Laser Powder Bed Fusion (LPBF) permits the manufacturing of parts with optimized geometry, enabling lightweight design of mechanical components in aerospace and automotive and the production of tools with conformal cooling channels. In order to produce parts with high strength-to-weight ratio, high-strength steels are required. To date, the most diffused high-strength steels for LPBF are hot-work tool steels, maraging and precipitation-hardening stainless steels, featuring different composition, feasibility and properties. Moreover, LPBF parts usually require a proper heat treatment and surface finishing, to develop the desired properties and reduce the high roughness resulting from LPBF. The present PhD thesis investigates the effect of different heat treatments and surface finishing on the microstructure and mechanical properties of a hot-work tool steel and a precipitation-hardening stainless steel manufactured via LPBF. The bibliographic section focuses on the main aspects of LPBF, hot-work tool steels and precipitation-hardening stainless steels. The experimental section is divided in two parts. Part A addresses the effect of different heat treatments and surface finishing on the microstructure, hardness, tensile and fatigue behaviour of a LPBF manufactured hot-work tool steel, to evaluate its feasibility for automotive and racing components. Results indicated the possibility to achieve high hardness and strength, comparable to the conventionally produced steel, but a great sensitivity of fatigue strength on defects and surface roughness resulting from LPBF. Part B investigates the effect of different heat treatments on the microstructure, hardness, tensile and notch-impact behaviour of a LPBF produced precipitation-hardening stainless steel, to assess its feasibility for tooling applications. Results indicated the possibility to achieve high hardness and strength also through a simple Direct Aging, enabling heat treatment simplification by exploiting the microstructural features resulting from LPBF.

Influenza dei difetti sul comportamento a fatica della lega AlSi10Mg prodotta con Laser Powder Bed Fusion

La tesi in oggetto ha lo scopo di valutare la fattibilità di sviluppare, sulla base di dati sperimentali, un metodo previsionale per il comportamento a fatica della lega AlSi10Mg prodotta mediante Laser Powder Bed Fusion, adattabile a componenti di dimensioni qualsiasi. La lega è stata trattata con invecchiamento diretto (T5) ottimizzato per ottenere una parziale riduzione delle tensioni residue senza comprometterne la durezza. Partendo da prove di fatica a flessione rotante condotte seguendo il metodo statistico Stair-Case per la definizione della resistenza a fatica, si vuole correlare il difetto killer, ossia quello che innesca la rottura del provino, alla caratterizzazione dei difetti condotta pre-prova con tomografia computerizzata ad alta risoluzione (µCT). Il difetto killer, osservato sulle superfici di frattura, viene analizzato in termini di dimensione, posizione e forma. Contemporaneamente è stato sviluppato un metodo per l’analisi dei difetti ottenuta con µCT tale da poter identificare quelli considerati più pericolosi, sulla base dello stato tensionale del campione, di posizione e dimensione dei difetti. Inoltre, è stata eseguita una caratterizzazione microstrutturale sulle sezioni trasversali dei campioni per valutare la quantità, dimensione e forma dei difetti e confrontarla con i dati di µCT. Per mostrare la relazione tra le dimensioni del difetto killer e la resistenza a fatica è stato adottato il diagramma di Kitagawa-Takahashi, con il modello di El Haddad. Dal confronto tra le metodologie è stata riscontrata una buona correlazione tra i difetti individuati come pericolosi dai dati di µCT e quelli che hanno effettivamente portato a rottura il campione, osservati in frattografia, supportando quindi la possibilità di sviluppare un metodo previsionale del comportamento a fatica. Quantitativamente, le dimensioni dei difetti killer sono nell’intervallo 90-130 µm e si trovano ad una distanza massima dalla superficie di non oltre 250 µm.

Dataset Fusion application on deep learning Object Detection task

Application of dataset fusion techniques to an object detection task, involving the use of deep learning as convolutional neural networks, to manage to create a single RCNN architecture able to inference with good performances on two distinct datasets with different domains.

Aspetti microstrutturali, proprietà meccaniche e ottimizzazione del trattamento termico di un acciaio inossidabile PH processato con laser powder bed fusion

L’attività di ricerca svolta in questa tesi ha riguardato gli aspetti microstrutturali, le proprietà meccaniche e l’ottimizzazione del trattamento termico di un acciaio inossidabile indurente per precipitazione processato mediante tecnologia additiva Laser Powder Bed Fusion (L-PBF). I provini, realizzati presso il competence center Bi-REX (Bologna) e lavorati presso il laboratorio di Metallurgia del DIN, sono stati oggetto di vari trattamenti termici sperimentali in cui è stata fatta variare la temperatura e la durata di mantenimento in forno, al fine di identificare la combinazione ottimale di temperatura e tempo sia per la fase di solubilizzazione che di invecchiamento. Nello specifico, la scelta dei parametri di solubilizzazione e invecchiamento è stata fatta solo sulla base dei trend di durezza. Da queste attività sono stati scelti i parametri di trattamento che garantissero elevata durezza, prossima alla massima ottenibile, senza durate di invecchiamento eccessive. L'esito della sperimentazione ha permesso di ridurre sensibilmente temperatura e durata di solubilizzazione rispetto al trattamento benchmark senza penalizzazione della durezza risultante. Dopodiché è stata eseguita una caratterizzazione microstrutturale e meccanica dell’acciaio, in termini di durezza, trazione e resilienza, per confrontare il trattamento termico ottimizzato con la condizione As-Built (AB) e con il trattamento termico standard indicato dal produttore. L’elevata durezza misurata dopo invecchiamento si deve alla presenza di precipitati di rinforzo in grado di ostacolare il moto delle dislocazioni. Le prove meccaniche hanno confermato l’ottenimento di elevata resistenza a snervamento e a trazione, superiore al benchmark, ma di un basso allungamento a rottura e bassissima resilienza a causa di difetti quali porosità, mancate fusioni e spattering. Infine, lo studio delle superfici di frattura ha permesso di analizzare i meccanismi di rottura dei campioni di trazione e resilienza.

Ossidazione anodica al plasma della lega di alluminio A357 prodotta mediante Laser - Powder Bed Fusion: microstruttura e comportamento tribologico

In questo elaborato è stato analizzato il comportamento tribologico della lega di alluminio A357 realizzata tramite Laser Powder Bed Fusion (L-PBF). In particolare, è stato studiato l’effetto del processo di anodizzazione ECO (ElectroChemical Oxidation) su tale lega, sia allo stato as-built che dopo trattamento termico T6R, in termini di attrito e usura a temperatura ambiente (i.e. 25°C) e a 200°C. Lo studio tribologico è stato svolto mediante prove di strisciamento non lubrificato in moto reciprocante (geometria ball-on-disc contro allumina). Nella prima parte del lavoro sono state effettuate prove a temperatura ambiente, su strati ECO a rugosità variabile, con carichi applicati nell’intervallo 1-8N. Nella seconda parte l’attività sperimentale si è invece rivolta al confronto nel comportamento tribologico della lega a 25°C e 200°C, mantenendo il carico invariato pari a 1 N e analizzando la risposta in termini di attrito e usura, sia per campioni rivestiti ECO che per campioni non rivestiti. Il rivestimento anodico ha mostrato a temperatura ambiente una maggiore resistenza ad usura quando applicato su superfici pre-lucidate, nonostante un maggiore coefficiente di attrito, dando luogo a cedimento completo ad un carico di 8 N (contro i 5 N del non lucidato). Dalla seconda fase di questo studio è invece risultato come il rivestimento ECO abbia notevolmente migliorato la resistenza ad usura rispetto al materiale non rivestito, sia a 25°C che a 200°C, mantenendo invariato il coefficiente d’attrito all’aumentare della temperatura, al contrario dei campioni A357 non rivestiti, che hanno invece manifestato un aumento del coefficiente di attrito di circa il doppio. Vale inoltre la pena notare come la pre-lucidatura ed il trattamento termico dei campioni A357 ECO siano risultati superflui in termini di comportamento tribologico; i campioni a superficie rugosa hanno dato luogo addirittura a minori coefficienti di attrito sia a 25°C che a 200°C, a parità di profondità d’usura.

Studio del comportamento meccanico e tribologico della lega AlSi10Mg prodotta mediante Laser-based Powder Bed Fusion sottoposta ad un ciclo tecnologico ottimizzato

AlSi10Mg alloy is one of the most widely used alloys for producing structural components by Laser-based Powder Fusion (L-PBF) technology due to the high mechanical and technological properties. The present work aims to characterize mechanically and tribologically the L-PBF AlSi10Mg alloy subjected to both heat treatment and surface modification cycles. Specifically, the effects of three heat treatments on the tribological and mechanical properties of the alloy were analyzed: T5 (artificial aging at 160 °C for 4 h), T6 rapid solution heat treatment (solution heat treatment at 510 °C for 1h and aging at 160 °C for 6 h), and T6 benchmark (solution heat treatment at 540 °C for 1h and aging at 160 °C for 4 h), the latter used as a benchmark. The study highlighted how the better balance between strength and ductility properties induced by the introduction of heat treatments leads to lower wear resistance and not significant variations in the friction coefficient of the alloy. The tribological and mechanical behavior of the alloy coated with two different coating structures, consisting of (i) chemical Ni (Ni-P) and (ii) Ni-P + DLC, was also evaluated. The goal was the identification of a deposition cycle such as to guarantee the optimization of the mechanical and tribological behavior of the alloy. The Ni-P coating provided good wear resistance but an increase in the coefficient of friction. In contrast, using the DLC top coating resulted in excellent tribological performance in wear resistance and friction coefficient. The samples characterized by the Ni-P + DLC multilayer coating were subsequently subjected to mechanical characterization. The results obtained highlighted problems of adhesion and incipient breaking of the material due to the different mechanical behavior of the coating, considerably reducing the mechanical performance of the alloy coated with Ni-P+DLC multilayer solution compared to the specimens in the un-coated condition.

Effetto della sabbiatura sul comportamento a fatica della lega AlSi10Mg prodotta con Laser Powder Bed Fusion e trattata termicamente

La tesi in oggetto ha lo scopo di determinare l’effetto della sabbiatura sul comportamento a fatica della lega AlSi10Mg prodotta mediante Laser Powder Bed Fusion e trattata termicamente. I parametri di processo e di trattamento termico (T5 e T6) sono stati precedentemente ottimizzati. Al fine di determinare l’effetto della sabbiatura su topografia superficiale e microstruttura dei campioni, si sono condotte molteplici analisi avvalendosi di strumenti quali profilometria, microscopia ottica ed in scansione, analisi di tensioni residue con diffrazione a raggi X e prove di durezza. Attraverso prove di fatica per flessione rotante, eseguite secondo il metodo Stair-Case per la determinazione della resistenza a fatica, e successiva caratterizzazione delle superfici di frattura si vuole correlare il difetto killer, ossia quello responsabile del cedimento per fatica, alle caratteristiche morfologiche e microstrutturali. Il difetto killer viene caratterizzato in termini di dimensione e distanza dalla superficie e per mostrare la relazione fra la dimensione del difetto killer e la resistenza a fatica si adotta il diagramma di Kitagawa-Takahashi con modellazione di Murakami ed EL Haddad. Si è evidenziato che tutti i difetti killer sono riconducibili a lack-of-fusion con dimensione superiore ai 100 μm ad una profondità compresa fra i 150 e i 200 μm, indipendentemente dal trattamento termico o meccanico applicato. In termini di fatica si osserva che il trattamento T6 conferisce al materiale migliori proprietà rispetto a quello T5. Il processo di sabbiatura, confrontato con quello di lucidatura superficiale, ha portato a miglioramenti in termini di durezza e tensioni residue di compressione, ma si è rivelato quasi ininfluente sulla resistenza a fatica. Sulla base di quanto sopra, si conferma la possibilità di applicazione della sabbiatura in ambito industriale a componenti meccanici, anche in sostituzione della lucidatura, ottenendo un beneficio anche economico.

Long-term Spinal Ventral Root Reimplantation, But Not Bone Marrow Mononuclear Cell Treatment, Positively Influences Ultrastructural Synapse Recovery And Motor Axonal Regrowth.

We recently proposed a new surgical approach to treat ventral root avulsion, resulting in motoneuron protection. The present work combined such a surgical approach with bone marrow mononuclear cells (MC) therapy. Therefore, MC were added to the site of reimplantation. Female Lewis rats (seven weeks old) were subjected to unilateral ventral root avulsion (VRA) at L4, L5 and L6 levels and divided into the following groups (n = 5 for each group): Avulsion, sealant reimplanted roots and sealant reimplanted roots plus MC. After four weeks and 12 weeks post-surgery, the lumbar intumescences were processed by transmission electron microscopy, to analyze synaptic inputs to the repaired α motoneurons. Also, the ipsi and contralateral sciatic nerves were processed for axon counting and morphometry. The ultrastructural results indicated a significant preservation of inhibitory pre-synaptic boutons in the groups repaired with sealant alone and associated with MC therapy. Moreover, the average number of axons was higher in treated groups when compared to avulsion only. Complementary to the fiber counting, the morphometric analysis of axonal diameter and g ratio demonstrated that root reimplantation improved the motor component recovery. In conclusion, the data herein demonstrate that root reimplantation at the lesion site may be considered a therapeutic approach, following proximal lesions in the interface of central nervous system (CNS) and peripheral nervous system (PNS), and that MC therapy does not further improve the regenerative recovery, up to 12 weeks post lesion.

Inflammatory Sensitization Of Nociceptors Depends On Activation Of Nmda Receptors In Drg Satellite Cells.

The present study evaluated the role of N-methyl-D-aspartate receptors (NMDARs) expressed in the dorsal root ganglia (DRG) in the inflammatory sensitization of peripheral nociceptor terminals to mechanical stimulation. Injection of NMDA into the fifth lumbar (L5)-DRG induced hyperalgesia in the rat hind paw with a profile similar to that of intraplantar injection of prostaglandin E2 (PGE2), which was significantly attenuated by injection of the NMDAR antagonist D(-)-2-amino-5-phosphonopentanoic acid (D-AP-5) in the L5-DRG. Moreover, blockade of DRG AMPA receptors by the antagonist 6,7-dinitroquinoxaline-2,3-dione had no effect in the PGE2-induced hyperalgesia in the paw, showing specific involvement of NMDARs in this modulatory effect and suggesting that activation of NMDAR in the DRG plays an important role in the peripheral inflammatory hyperalgesia. In following experiments we observed attenuation of PGE2-induced hyperalgesia in the paw by the knockdown of NMDAR subunits NR1, NR2B, NR2D, and NR3A with antisense-oligodeoxynucleotide treatment in the DRG. Also, in vitro experiments showed that the NMDA-induced sensitization of cultured DRG neurons depends on satellite cell activation and on those same NMDAR subunits, suggesting their importance for the PGE2-induced hyperalgesia. In addition, fluorescent calcium imaging experiments in cultures of DRG cells showed induction of calcium transients by glutamate or NMDA only in satellite cells, but not in neurons. Together, the present results suggest that the mechanical inflammatory nociceptor sensitization is dependent on glutamate release at the DRG and subsequent NMDAR activation in satellite glial cells, supporting the idea that the peripheral hyperalgesia is an event modulated by a glutamatergic system in the DRG.

Facial Changes After Early Treatment Of Unilateral Coronal Synostosis Question The Necessity Of Primary Nasal Osteotomy.

The premature fusion of unilateral coronal suture can cause a significant asymmetry of the craniofacial skeleton, with an oblique deviation of the cranial base that negatively impacts soft tissue facial symmetry. The purpose of this study was to assess facial symmetry obtained in patients with unilateral coronal synostosis (UCS) surgically treated by 2 different techniques. We hypothesized that nasal deviation should not be addressed in a primary surgical correction of UCS. Consecutive UCS patients were enrolled in a prospective study and randomly divided into 2 groups. In group 1, the patients underwent total frontal reconstruction and transferring of onlay bone grafts to the recessive superior orbital rim (n = 7), and in group 2, the patients underwent total frontal reconstruction and unilateral fronto-orbital advancement (n = 5). Computerized photogrammetric analysis measured vertical and horizontal axis of the nose and the orbital globe in the preoperative and postoperative periods. Intragroup and intergroup comparisons were performed. Intragroup preoperative and postoperative comparisons showed a significant (all P < 0.05) reduction of the nasal axis and the orbital-globe axis in the postoperative period in the 2 groups. Intergroup comparisons showed no significant difference (all P > 0.05). Facial symmetry was achieved in the patients with UCS who underwent surgery regardless of surgical approach evaluated here. Our data showed a significant improvement in nasal and orbital-globe deviation, leading us to question the necessity of primary nasal correction in these patients.

Low Bone Mass In Human Immunodeficiency Virus-infected Climacteric Women Receiving Antiretroviral Therapy: Prevalence And Associated Factors.

Low bone mineral density (BMD) has been found in human immunodeficiency virus (HIV)-infected patients; however, data on associated factors remain unclear, specifically in middle-aged women. This study aims to evaluate factors associated with low BMD in HIV-positive women. In this cross-sectional study, a questionnaire was administered to 206 HIV-positive women aged 40 to 60 years who were receiving outpatient care. Clinical features, laboratory test results, and BMD were assessed. Yates and Pearson χ(2) tests and Poisson multiple regression analysis were performed. The median age of women was 47.7 years; 75% had nadir CD4 T-cell counts higher than 200, and 77.8% had viral loads below the detection limit. There was no association between low BMD at the proximal femur and lumbar spine (L1-L4) and risk factors associated with HIV infection and highly active antiretroviral therapy. Poisson multiple regression analysis showed that the only factor associated with low BMD at the proximal femur and lumbar spine was postmenopause status. Low BMD is present in more than one third of this population sample, in which most women are using highly active antiretroviral therapy and have a well-controlled disease. The main associated factor is related to estrogen deprivation. The present data support periodic BMD assessments in HIV-infected patients and highlight the need to implement comprehensive menopausal care for these women to prevent bone loss.

Eccentric Exercise Leads To Glial Activation But Not Apoptosis In Mice Spinal Cords.

The aim of this investigation was to evaluate the effects of 3 overtraining (OT) protocols on the glial activation and apoptosis in the spinal cords of mice. Rodents were divided into control (C; sedentary mice), overtrained by downhill running (OTR/down), overtrained by uphill running (OTR/up) and overtrained by running without inclination (OTR). The incremental load test, ambulation test, exhaustive test and functional behavioural assessment were used as performance evaluation parameters. 36 h after the exhaustive test, the dorsal and ventral parts of the lumbar spinal cord (L4-L6) were dissected for subsequent protein analysis by immunoblotting. The OT protocols led to similar responses of some performance parameters. The ventral glial fibrillary acidic protein (GFAP) protein levels were diminished in the OTR/up and OTR compared to CT and OTR/down groups. The ventral ionized calcium binding adaptor molecule 1 (Iba-1), and the dorsal GFAP and Iba-1 protein levels were increased in the OTR/down compared to the other groups. The ratio between the cleaved capase-3/caspase-3 and cleaved caspase-9/caspase-9 measured in the spinal cord were not sensitive to the OT protocols. In summary, the OTR/down activated the glial cells in the motor (i. e. Iba-1) and sensory (i. e. GFAP and Iba-1) neurons without leading to apoptosis.

Flicker perimetry in healthy subjects: influence of age and gender, learning effect and short-term fluctuation

PURPOSE: To determine the mean critical fusion frequency and the short-term fluctuation, to analyze the influence of age, gender, and the learning effect in healthy subjects undergoing flicker perimetry. METHODS: Study 1 - 95 healthy subjects underwent flicker perimetry once in one eye. Mean critical fusion frequency values were compared between genders, and the influence of age was evaluated using linear regression analysis. Study 2 - 20 healthy subjects underwent flicker perimetry 5 times in one eye. The first 3 sessions were separated by an interval of 1 to 30 days, whereas the last 3 sessions were performed within the same day. The first 3 sessions were used to investigate the presence of a learning effect, whereas the last 3 tests were used to calculate short-term fluctuation. RESULTS: Study 1 - Linear regression analysis demonstrated that mean global, foveal, central, and critical fusion frequency per quadrant significantly decreased with age (p<0.05).There were no statistically significant differences in mean critical fusion frequency values between males and females (p>0.05), with the exception of the central area and inferonasal quadrant (p=0.049 and p=0.011, respectively), where the values were lower in females. Study 2 - Mean global (p=0.014), central (p=0.008), and peripheral (p=0.03) critical fusion frequency were significantly lower in the first session compared to the second and third sessions. The mean global short-term fluctuation was 5.06±1.13 Hz, the mean interindividual and intraindividual variabilities were 11.2±2.8% and 6.4±1.5%, respectively. CONCLUSION: This study suggests that, in healthy subjects, critical fusion frequency decreases with age, that flicker perimetry is associated with a learning effect, and that a moderately high short-term fluctuation is expected.

Sistema de análise de movimento para avaliação da postura vertical durante a corrida no teste de esforço máximo incremental

Universidade Estadual de Campinas . Faculdade de Educação Física

Efeitos do treinamento com pesos sobre a densidade mineral ossea, força muscular e variaveis funcionais na menopausa

Universidade Estadual de Campinas . Faculdade de Educação Física