Cure processing modeling and cure cycle simulation of epoxy-terminated poly(phenylene ether ketone) .2. Chemorheological modeling

Chemorheology and corresponding models for an epoxy-terminated poly(phenylene ether ketone) (E-PEK) and 4,4'-diaminodiphenyl sulfone (DDS) system were investigated using a differential scanning calorimeter (DSC) and a cone-and-plate rheometer. For this system, the reported four-parameter chemorheological model and modified WLF chemorheological model can only be used in an isothermal or nonisothermal process, respectively. In order to predict the resin viscosity variation during a stepwise temperature cure cycle actually used, a new model based on the combination of the four-parameter model and the modified WLF model was developed. The combined model can predict the resin viscosity variation during a stepwise temperature cure cycle more accurately than the above two models. In order to simplify the establishment of this model, a new five-parameter chemorheological model was then developed. The parameters in this five-parameter model can be determined through very few rheology and DSC experiments. This model is practicable to describe the resin viscosity variation for isothermal, nonisothermal, or stepwise temperature cure cycles accurately. The five-parameter chemorheological model has also successfully been used in the E-PEK systems with two other curing agents, i.e., the diamine curing agent with the addition of a boron trifluride monoethylamine (BF3-MEA) accelerator and an anhydride curing agent (hexahydrophthalic acid anhydride). (C) 1997 John Wiley & Sons, Inc.

Effect of crystal-disrupting chlorohydroquinone on the first-order transitions of poly(aryl ether ketone)s containing biphenyl units

The novel poly(aryl ether ketone)s were synthesized by nucleophilic substitution reactions of 4,4'-difluorobenzophenone with 4,4'-biphenyldiol and chlorohydroquinone. As expected, the copolymers have lower melting transitions than the biphenyldiol-based homopoly(aryl ether ketone) because of the copolymerization effect of the crystal-disrupting monomer chlorohydroquinone. Copolymers containing 50 and 70% biphenyldiol show two first-order transitions which are associated with the crystal-to-liquid crystal transition and the liquid crystal-to-isotropic transition.

Studies on poly(ether ether ketone ketone) poly(ether biphenyl ether ketone ketone) copolymers and blends

We synthesized a series of polymers: poly(ether ether ketone ketone)(PEEKK), poly(ether biphenyl ether ketone ketone) (PEBEKK) and their copolymer by polycondensation, We also prepared a series of PEEKK-PEBEKK blends, By using DSC method, we found that T-g of the copolymers and the blends rose with the increasing of biphenyl contents in the polymers, T-c of the copolymers and the blends is higher than the corresponding homopolymer. From the results, we think that PEEKK-PEBEKK copolymer and blends are miscible and the copolymer is random.

Flexural fatigue behavior of injection-molded composites based on poly(phenylene ether ketone)

Flexural fatigue tests were conducted on injection-molded short fiber composites, carbon fiber/poly(phenylene ether ketone) (PEK-C) and glass fiber/PEK-C (with addition of polyphenylene sulfide for improving adhesion between matrix and fibers), using four-point bending at stress ratio of 0.1. The fatigue behavior of these materials was presented. By comparing the S-N curves and analyzing the fracture surfaces of the two materials, the similarity and difference of the failure mechanisms in the two materials were discussed. It is shown that the flexural fatigue failure of the studied materials is governed by their respective tensile properties. The matrix yielding is main failure mechanism at high stress, while at lower stress the fatigue properties appear fiber and interface dominated. (C) 1997 John Wiley & Sons, Inc.

Poly(ethylene glycol) block poly(butyl acrylate) .1. Synthesis

Prepolymers of poly(ethylene oxide) (Pre-PEG) were synthesized by reacting azoisobutyronitrile (AIBN) with poly(ethylene glycol) (PEG), and their structures were characterized by IR and UV. The molecular weight of pre-PEG was related to the feed ratio and reaction time. These prepolymers can be used to prepare block copolymers - poly(ethylene oxide)-block-poly(butyl acrylate) (PEO-b-PBA) by radical polymerization in the presence of butyl acrylate (BA). Solution polymerization was a suitable technique for this step. The yield and the molecular weight of the product were related to the ratio of the prepolymer to BA, the reaction time, and temperature. GPC showed that the molecular weight increased with a higher ratio of BA to pre-PEO. The intrinsic viscosity of the copolymers was only slightly dependent on reaction time, but decreased at higher reaction temperatures, as did the amount of PEA homopolymer. (C) 1997 John Wiley & Sons, Inc.

Liquid crystalline polymer as a processing agent in blends of poly(ether-ketone)/LCP70

Blends of a liquid crystalline thermotropic copolyester (LCP70) and an amorphous phenolphthalein based poly(ether-ketone)(PEK-C) with two viscosities were prepared by melt blending. The blends' morphology, rheological and mechanical properties were investigated by DSC, SEM, mechanical and rheological tests. It was observed that the optimum composition of the PEK-C/LCP70 blend was 10 wt% LCP for both mechanical and rheological properties. When the LCP content was less than 10%, the LCP phase existed as finely dispersed fibrous domains with a diameter of about 1 mu m in the matrix, and both tensile and flexural properties were improved. In contrast, when the LCP content reached 20% or more, the LCP domains coalesced to ellipsoidal particles with a diameter of about 5 mu m, and the mechanical properties decreased as a result. It is demonstrated that pure PEK-C with a high viscosity which was difficult to process by melt extrusion, could be extruded conveniently when 10% LCP70 was incorporated. It is emphasized that LCP not only can be used as a reinforcing phase but also an effective processing agent for engineering thermoplastics, especially for those with high viscosity and narrow processing window. (C) 1997 Elsevier Science Ltd.

Synthesis and miscibility studies of rodlike flexible polyimide molecular composites via para-para linked aromatic poly(amic ester) precursors

Para-para linked aromatic poly(amic ester) precursors of rodlike polyimide (PI) BPDA-PDA and polyetherimide (PEI) HQDPA-ODA were synthesized. The para-para linked poly(amic ester)s were employed in this work to obtain, in theory, full-imidized polyimides. The two precursors were mixed by dissolving them in N, N'-dimethyl acetamide and subsequently coagulating in methanol. After thermal imidization, the miscibility behaviour of the resulting composites has been studied by means of dynamic mechanical analysis (d.m.a.) and differential scanning calorimetry (d.s.c.). The composites show a single glass transition temperature (T-g) at both d.m.a. and d.s.c. in which the T-g increases with increasing PI content. These Tg values are reproducible in repeated heating cycles, suggesting the true miscibility of the blends. (C) 1997 Elsevier Science Ltd.

Residual properties of an injection-molded poly(phenylene ether ketone) carbon composite during flexural fatigue

The present work investigates the effects of cyclic fatigue loading on the residual properties of an injection-molded composite, carbon-fiber-reinforced poly(phenylene ether ketone) (CF/PEK-C), and damage development in this material under fatigue lending. Test specimens, which had been conditioned to various preselected fatigue damage stages, were measured for their residual properties. The results indicated that cyclic fatigue loading alters the constitutive behavior of the injection-molded composite, especially in the non-linear portion of the stress/strain curve. The residual strength decreases with increase in the number of fatigue cycles as a consequence of the accumulation of fatigue damage, which is dominated by the growth of microcracks. While the residual modulus increases slightly with cyclic fatigue loading, this is probably due to the oriented hardening resulting from creep deformation which is induced during cyclic loading. (C) 1997 Elsevier Science Limited.

Reinforced effect of wollastonite on phenolphthalein poly(ether ketone)

The mechanical properties of wollastonite-filled phenolphthalein poly(ether ketone) (PEK-C) composites have been studied at room temperature and 200 degrees C. The dispersion of wollastonite particles in PEK-C matrix were investigated by means of scanning electron microscope. The modulus and strength of the composites increased with filler content. The reinforced effect of wollastonite on PEK-C is more marked at elevated temperature. The glass transition temperature of the composites is higher than that of PEK-C and is independent of filler content. The restriction effect of tiller particles on the molecular mobility of the polymer matrix should be attributed to the reinforcement. (C) 1997 John Wiley & Sons, Inc.

The multiple melting behaviour of immiscible poly(ether ether ketone) poly(ether diphenyl ether ketone) blend

Poly(ether ether ketone)/poly(ether diphenyl ether ketone) blend containing 30 wt% PEDEK was used to investigate the melting behaviour of immiscible PEEK/PEDEK blends. The results measured from differential scanning calorimetry (d.s.c.) and wide-angle X-ray diffraction (WAXD) showed that immiscible PEEK/PEDEK blends isothermally crystallized at a temperature between Tg and Tm-2 (PEEK's normal melting point) from the glassy state also exhibited the multi-melting behaviour like poly(aryl ether ketones) homopolymers. In addition, the low-temperature melting peak was independent of composition of poly(aryl ether ketones) blends and only associated with the thermal history. (C) 1997 Elsevier Science Ltd.

Crystallization behavior of poly(propylene)/polyamide 1010 blends using poly(propylene)-graft glycidyl methacrylate as compatibilizer

Polyamide 1010/poly(propylene) (PA1010/PP) blends were investigated with and without the addition of poly(propylene)-graft-glycidyl methacrylate (PP-g-GMA). The effect of the compatibilizer on the thermal properties and crystallization behavior was determined by differential scanning calorimetry and wide-angle X-ray diffraction. From the results it is found that the crystallization of PA 1010 is significantly affected by the presence of PP-g-GMA. PP/PA 1010 (75/25) blends containing higher amounts of PP-g-GMA show concurrent crystallization at the crystallization temperature of PP. Isothermal crystallization kinetics also were performed in order to investigate the influence of the compatibilized process on the nucleation and growth mechanism. In the PP/PA 1010 (25/75) blends, concurrent crystallization behavior was not observed, even though the amount of PPg-GMA was high.

The synthesis and thermotropic liquid crystalline behavior of the novel poly(aryl ether ketone)s containing chloro-side group

The novel poly(aryl ether ketone)s containing chloro-side group were synthesized by nucleophilic substitution reactions of 4,4'-biphenol and chlorohydroquinone with either 4,4'-difluorobenzophenone(BP/CH/DF) or 1,4-bis(p-fluorobenzoyl)benzene (BP/CH/BF) and their thermotropic liquid crystalline properties were characterized by a variety of experimental techniques. The thermotropic liquid crystalline behavior was observed in the copolymers containing 50 and 70% biphenol. Melting transition (Tm) and isotropization transition (Ti) both appeared in the DSC thermograms. A banded texture was formed after shearing the sample in the liquid crystalline state. The novel poly(aryl ether ketone)s had relatively higher glass transition temperature (Tg) in the range of 168 similar to 200 degrees C and lower melting temperature (Tm) in the range of 290 similar to 340 degrees C. The thermal stability (Td) was in the range of 430 similar to 490 degrees C.

An effective etching technique for polycarbonate/core-shell poly(butyl acrylate) poly(methyl methacrylate) blend

Two etching techniques are used to reveal the morphology of PC/PBA-cs-PMMA blend. One is based on acetic acid (CH3COOH) solutions, whereas the other uses CCl4/ C2H5OH (3/1 v/v). The latter approach shows to be more appropriate and successful for revealing the morphology of PC/PBA-cs-PMMA blend.

Studies on water-swellable elastomers .2. Thermal properties and crystalline behavior of amphiphilic graft copolymers with poly(ethylene glycol) side chains

The thermal properties and crystalline structure of the amphiphilic graft copolymers CR-g-PEG600, CR-g-PEG2000, and CR-g-PEG6000 using chloroprene rubber (CR) as the hydrophobic backbone and poly(ethylene glycol) (PEG) with different molecular weights as the hydrophilic side chains were studied by DSC and WAXD. The results showed that a distinct phase-separated structure existed in CR-g-PEGs because of the incompatibility between the backbone segments and the side-chain segments. For all the polymers studied, T-m2, which is the melting point of PEG crystalline domains in CR-g-PEG, decreased compared to that of the corresponding pure PEG and varied little with PEG content. For CR-g-PEG600 and CR-g-PEG2000, T-m1, which is the melting point of the CR crystalline domains, increased with increasing PEG content when the PEG content was not high enough, and at constant PEG content, the longer were the PEG side chains the higher was the T-m1. The crystallite size L-011 of CR in CR-g-PEGs increased compared to that of the pure CR and decreased with increasing PEG content. (C) 1997 John Wiley & Sons, Inc.