Surrogate based design optimisation of composite aerofoil cross-section for helicopter vibration reduction

Design optimisation of a helicopter rotor blade is performed. The objective is to reduce helicopter vibration and constraints are put on frequencies and aeroelastic stability. The ply angles of the D-spar and skin of the composite rotor blade with NACA 0015 aerofoil section are considered as design variables. Polynomial response surfaces and space filling experimental designs are used to generate surrogate models of the objective function with respect to cross-section properties. The stacking sequence corresponding to the optimal cross-section is found using a real-coded genetic algorithm. Ply angle discretisation of 1 degrees, 15 degrees, 30 degrees and 45 degrees are used. The mean value of the objective function is used to find the optimal blade designs and the resulting designs are tested for variance. The optimal designs show a vibration reduction of 26% to 33% from the baseline design. A substantial reduction in vibration and an aeroelastically stable blade is obtained even after accounting for composite material uncertainty.

Effect of hybridizing micron-sized Ti with nano-sized SiC on the microstructural evolution and mechanical response of Mg-5.6Ti composite

In this work, the effect of hybridizing micro-Ti with nano-SiC particulates on the microstructural and the mechanical behaviour of Mg-5.6Ti composite were investigated. Mg materials containing micron-sized Ti particulates hybridized with different amounts of nano-size SiC particulates were synthesized using the disintegrated melt deposition method followed by hot extrusion. The microstructural and mechanical behaviour of the developed Mg hybrid composites were studied in comparison with Mg-5.6Ti. Microstructural characterization revealed grain refinement attributed to the presence of uniformly distributed micro-Ti particles embedded with nano-SiC particulates. Electron back scattered diffraction (EBSD) analyses of Mg-(5.6Ti + 1.0SiC)(BM) hybrid composite showed relatively more localized recrystallized grains and lesser tensile twin fraction, when compared to Mg-5.6Ti. The evaluation of mechanical properties indicated that the best combination of strength and ductility was observed in the Mg-(5.6Ti + 1.0SiC)(BM) hybrid composites. The superior strength properties of the Mg-(5.6Ti + x-SiC)(BM) hybrid composites when compared to Mg-5.6Ti is attributed to the presence of nano-reinforcements, the uniform distribution of the hybridized particles and the better interfacial bonding between the matrix and the reinforcement particles, achieved by nano-SiC addition.

Synthesis, characterisation and application of an exfoliated graphite-diamond composite electrode in the electrochemical degradation of trichloroethylene

A composite electrode made up of exfoliated graphite (EG) and diamond was prepared for the electrochemical oxidation of trichloroethylene (TCE). The SEM images of the EG-diamond material showed that diamond powders were dispersed on the surface of EG materials. The N-2 adsorption-desorption isotherm of EG-diamond material resulted in a poor adsorption capability due to the insertion of diamond powders into the porous matrix of EG. Raman spectroscopy revealed the presence of characteristic sp(3) bands of diamond confirming good interaction of diamond with EG. Electrochemical characterisation of EG-diamond in 0.1 M Na2SO4 resulted in an enhanced working potential window. The EG-diamond electrode was employed for the electrochemical oxidation of trichloroethylene (0.2 mM) in a Na2SO4 supporting electrolyte. The EG-diamond, in comparison to the pristine EG electrode, exhibited a higher removal efficiency of 94% (EG was 57%) and faster degradation kinetics of 25.3 x 10(-3) min(-1) showing pseudo first order kinetic behaviour. Under the optimised conditions, 73% total organic content (TOC) removal was achieved after 4 h of electrolysis. The degradation of TCE was also monitored with gas chromatography-mass spectrometry. Dichloroacetic acid (DCAA) was identified as a major intermediate product during the electrochemical oxidation of TCE. The electrochemical degradation of TCE at the EG-diamond electrode represents a cost effective method due to the ease of preparation of EG-diamond composite material without the necessity of diamond activation which is normally achieved through doping.

Antimicrobial and conducting polymer substrate derived from hybrid structures of silver nanoparticles and multiwall carbon nanotubes

Hybrid nanocomposites of polycaprolactone (PCL) with multiwall carbon nanotubes (MWNTs) and silver nanoparticles (nAg) were prepared by melt mixing. Synergetic effect of the two nanofillers (MWNT and nAg) in PCL matrix was evaluated for dielectric and antibacterial properties. Dielectric results showed that the addition of nAg as filler in PCL matrix (PCL/nAg) had no effect on conductivity, whereas addition of MWNT in PCL matrix (PCL/MWNT) caused a sharp increase in conductivity of PCL. Interestingly, the hybrid nanocomposite (PCL/MWNT/nAg) incorporating MWNT and nAg also exhibited high electrical conductivity. The hybrid composite was found to have antibacterial property similar to that of PCL/nAg composite for lower loading of nAg. This study demonstrates that the synergetic interaction of the nanofillers in the hybrid nanocomposite improves both electrical conductivity and antibacterial properties of PCL.

Matrix crack detection in spatially random composite structures using fractal dimension

Fractal dimension based damage detection method is studied for a composite structure with random material properties. A composite plate with localized matrix crack is considered. Matrix cracks are often seen as the initial damage mechanism in composites. Fractal dimension based method is applied to the static deformation curve of the structure to detect localized damage. Static deflection of a cantilevered composite plate under uniform loading is calculated using the finite element method. Composite material shows spatially varying random material properties because of complex manufacturing processes. Spatial variation of material property is represented as a two dimensional homogeneous Gaussian random field. Karhunen-Loeve (KL) expansion is used to generate a random field. The robustness of fractal dimension based damage detection methods is studied considering the composite plate with spatial variation in material properties.

Enhanced Plasticity of Zr-Based Bulk Metallic Glass Matrix Composite with Ductile Reinforcement

A composite material containing uniformly distributed micrometer-sized Nb particles in a Zr-based amorphous matrix was prepared by suction cast. The resulting material exhibits high fractured strength over 1550 MPa and enhanced plastic strain of about 29.7% before failure in uniaxial compression test at room temperature. Studies of the serrations on the stress-strain curves and the shear bands on the fractured samples reveal that the amplitude of the stress drop of each serration step corresponds to the extent of the propagation of a single shear band through the materials. The composite exhibits more serration steps and smaller amplitude of stress drop due to the pinning of shear band propagation by ductile Nb particles.

Creep characterization of a fiber reinforced plastic material

Creep behavior of [±45°]_s composite material is characterized by using uniaxial creep and recovery tests. The well-known Schapery nonlinear viscoelastic consti tutive relation was modified to make it suitable for characterizing the creep behavior of this material. Then, using this modified Schapery constitutive equation, by which the vis coplastic and creep damage can be taken into consideration, the creep behavior of [±45°]. glass fiber reinforced epoxy laminate was studied. The constitutive parameters of the material were determined experimentally, and the procedure and method of determination of the material parameters are proved to be valid.

Static and fatigue failure behavior of carbon-fiber reinforced epoxy composite-materials with edge notch

A study of carbon fiber reinforced epoxy composite material with 0° ply or ±45°ply(unnotched or with edge notch) was carried out under static tensile and tension-tensioncyclic loading testing. Static and fatigue behaviour and damage failure modes in unnotched/notched specimens plied in different manners were analysed and compared with each other.A variety of techniques (acoustic emission, two types of strain extensometer, high speed pho-tography, optical microscopy, scanning electron microscope, etc.) were used to examine thedamage of the laminates. Experimental results show that when these carbon/epoxy laminateswith edge notch normal to the direction of the load are axially loaded in static or fatiguetension, the crack does not propagate along the length of notch but is in the interface (fiberdirection). The notch has no substantial effect on the stresses at the unnotched portion. Thedamage failure mechanism is discussed.

Desenvolvimento de material compósito polimérico para utilização na confecção de troquéis

Na Odontologia, ao se confeccionar peças restauradoras dentárias, pela técnica indireta, o processo mais rotineiramente empregado utiliza um modelo de gesso, obtido a partir de um molde de elastômero, tomado de um dente preparado. Vários fatores podem influenciar na boa precisão de ajustes destas peças como o escoamento do material de vazamento dentro da moldagem, a compatibilidade do material de vazamento com o da moldagem, o tempo de presa, a estabilidade dimensional, a resistência mecânica do material quando da separação moldagem/modelo, a resistência a abrasão e a fidelidade de reprodução de detalhes. Materiais foram introduzidos na odontologia para utilização na confecção de troquéis no intuito de minimizar as desvantagens do gesso, como baixa resistência a abrasão e ligeira expansão de presa. Dentre eles os troquéis metalizados e as resinas epóxicas, que tem vantagens em relação às propriedades mecânicas, porém o primeiro exige técnica demorada e de alto custo e o segundo apresenta contração. O presente trabalho se propõe a testar uma nova composição de poliéster insaturado com estireno adicionado ao carbonato de cálcio em diferentes proporções (10, 20, 30, 40, 50, 60 e 70%) e compará-la ao gesso tipo IV e a resina epoxídica com óxido de alumínio, através de ensaios mecânicos, de abrasão e de alteração dimensional, para avaliar a possibilidade de sua utilização como material de confecção de troquéis para a construção de restaurações indiretas. Para caracterização dos materiais foram feitas análises de espectrometria no infravermelho, Calorimetria de varredura diferencial, termogravimétrica e Microscopia eletrônica de varredura. O compósito a base de poliéster insaturado com 50% de carbonato de cálcio se mostrou viável para utilização como material para troquel. Quando comparado aos materiais de controle mostrou propriedades mecânicas próximas as da resina epoxídica e bem superiores ao gesso, resistência a abrasão superior ao gesso e inferior a resina epoxídica e alteração dimensional próxima a resina epoxídica e maior ao gesso. Sendo a formulação do poliéster/carbonato de cálcio apenas constituída de polímero, catalisador e carga, é possível melhorar a formulação modificando a carga e/ou acrescentando aditivos visando minimizar a contração de polimerização.

Síntese e caracterização de microesferas poliméricas reticuladas à base de poli(ácido metacrílico) contendo nanopartículas magnéticas de ferritas de manganês

As nanopartículas de ferritas de manganês (MnFe2O4) tem sido de grande interesse por causa de suas notáveis propriedades magnéticas doces (baixa coercividade e moderada magnetização de saturação) acompanhada com boa estabilidade química e dureza mecânica. A formação de materiais híbridos/compósito estabiliza as nanopartículas magnéticas (NPMs) e gera funcionalidades aos materiais. Entretanto, não foi encontrada na literatura uma discussão sobre a síntese e as propriedades de polímeros polares reticulados à base de ácido metacrílico contendo ferritas de manganês na matriz polimérica. Assim, o objetivo desta Dissertação foi produzir partículas esféricas poliméricas reticuladas, com boas propriedades magnéticas, à base de ácido metacrílico, estireno, divinilbenzeno e ferritas de manganês. Neste trabalho, foram sintetizados compósitos de ferrita de manganês (MnFe2O4) dispersa em copolímeros de poli(ácido-metacrílico-co-estireno-co-divinilbenzeno), via polimerização em suspensão e em semi-suspensão. Foram variados os teores de ferrita (1% e 5%) e a concentração do agente de suspensão (0,2% e 5%). Além disso, foram testadas sínteses contendo a fase orgânica pré-polimerizada, e também a mistura da ferrita na fase orgânica (FO), antes da etapa da polimerização em suspensão. Os copolímeros foram analisados quanto as suas morfologias - microscopia óptica; propriedades magnéticas e distribuição das ferritas na matriz polimérica - VSM, SEM e EDS-X; propriedades térmicas TGA; concentração de metais presentes na matriz polimérica absorção atômica. As ferritas foram avaliadas quanto à cristalografia XRD. A matriz polimérica foi avaliada pela técnica de FTIR. As amostras que foram pré-polimerizadas e as que além de pré-polimerizadas foram misturadas as ferritas de manganês na FO, apresentaram as melhores propriedades magnéticas e uma incorporação maior da ferrita na matriz polimérica. Essas rotas sintéticas fizeram com que os copolímeros não apresentassem aglomeração, e também minimizou a presença de ferritas na superfície das microesferas. Em geral, todos os copolímeros obtidos apresentaram as características de materiais magneticamente doces além do superparamagnetismo. Foi constatado que o aumento da concentração do PVA e a diminuição da concentração da ferrita fazem com que os diâmetros das microesferas decresçam. Os resultados de TGA e DTG mostraram que ao misturar as ferritas na FO, a concentração de material magnético na matriz polimérica aumenta cerca de 10%. Entretanto, somente a amostra PM2550, pré-polimerizada e com as ferritas misturadas na FO (5% de ferrita e 0,2% de PVA), apresentou potencial aplicação. Isso porque as ferritas não ficaram expostas na superfície das microesferas, ou seja, o material magnético fica protegido de qualquer ação externa

Dynamic compressive response of composite square honeycombs

Carbon fibre-epoxy composite square honeycombs, and the parent composite material, were tested in quasi-static compression at a strain rate of 10 -3 s -1 and in dynamic compression at strain rates of 10 3-10 4 s -1 using an instrumented Kolsky bar arrangement. Taken together, these tests provide an assessment of the potential of this composite topology for use as a lightweight sandwich core. The honeycombs had two relative densities, 0.12 and 0.24, and two material orientations, ±45° and 0/90° with respect to the prismatic, loading direction of the honeycomb. Honeycomb manufacture was by slotting, assembling and bonding together carbon fibre/epoxy woven plies of composite sheets of 2 × 2 twill weave construction. The peak value of wall stress in the honeycombs was about one third that of the parent material, for all strain rates. An elastic finite element analysis was used to trace the source of this knock-down in strength: a stress concentration exists at the root of the slots and leads to premature failure by microbuckling. Shock-wave effects were evident at impact velocities exceeding 50 ms -1 for the honeycomb of relative density 0.12. This was traced to stubbing of the buckled cell walls against the face of the Kolsky bar. © 2011 Elsevier Ltd. All rights reserved.

The soft impact of composite sandwich beams with a square-honeycomb core

The dynamic response of end-clamped monolithic beams and sandwich beams of equal areal mass have been measured by loading the beams at mid-span with metal foam projectiles to simulate localised blast loading. The sandwich beams were made from carbon fibre laminate and comprised identical face sheets and a square-honeycomb core. The transient deflection of the beams was determined as a function of projectile momentum, and the measured response was compared with finite element simulations based upon a damage mechanics approach. A range of failure modes were observed in the sandwich beams including core fracture, plug-type shear failure of the core, debonding of the face sheets from the core and tensile tearing of the face sheets at the supports. In contrast, the monolithic beams failed by a combination of delamination of the plies and tensile failure at the supports. The finite element simulations of the beam response were accurate provided the carbon fibre properties were endowed with rate sensitivity of damage growth. The relative performance of monolithic and sandwich beams were quantified by the maximum transverse deflection at mid-span for a given projectile momentum. It was found that the sandwich beams outperformed both monolithic composite beams and steel sandwich beams with a square-honeycomb core. However, the composite beams failed catastrophically at a lower projectile impulse than the steel beams due to the lower ductility of the composite material. © 2011 Elsevier Ltd. All rights reserved.

Unique electrochemiluminescence behavior of Ru(bpy)(3)(2+) in a gold/Nafion/Ru(bpy)(3)(2+) composite

The unique electrochemiluminescence (ECL) behavior of tris(bipyridine) ruthenium(II) (Ru(bpy)(3)(2+) immobilized in a gold/Nafion/Ru(bpy)(3)(2+) composite material was investigated. In this composite, the Ru(bpy)(3)(2+) ECL was found mainly occurred at 0-0.4 V during the cathodic scan process and the ECL peak was at about 0.1 V, which was quite different to the reported Ru(bpy)(3)(2+) ECL. Similar to the generally observed Ru(bpy)(3)(2+) ECL, the present ECL also could be enhanced by tri-n-propylarnine (TPA). It is also unique that in the presence of TPA, another ECL peak at about 0.38 V occurred.

Organically modified sol-gel/chitosan composite based glucose biosensor

A new type of organically modified sol-gel/chitosan composite material was developed and used for the construction of glucose biosensor. This material provided good biocompatibility and the stabilizing microenvironment around the enzyme. Ferrocene was immobilized on the surface of glassy carbon electrode as a mediator. The characteristics of the biosensor were studied by cyclic voltammetry and chronoamperometry. The effects of enzyme-loading, buffer pH, applied potential and several interferences on the response of the enzyme electrode were investigated. The simple and low-cost glucose biosensor exhibited high sensitivity and good stability.