Síntese do pigmento cerâmico verde vitória (Ca3Cr2Si3O12) a partir de CaCO3, Cr2O3 e SiO2

The synthesis of the ceramic pigment Victoria Green (Ca3Cr2Si3O12 ) is described. As raw materials CaCO3, Cr2O3, and SiO2 obtained from rice husk were used. Borax was used as mineralizer. Raw materials were formulated stoichiometrically and calcined from 1000 to 1200 ºC for 180 min. The main phase detected was uvarovite with particle size below 45 mm. The pigments were applied on ceramic tiles and sintered at 1150 ºC for 40 min. The synthesis process showed to be adequate to produce the green pigment, whose characteristics resemble those of a commercial pigment.

Caracterização de bauxita ativada antes e depois da saturação com óleo mineral isolante

A characterization of activated bauxite and of activated bauxite impregnated with insulating mineral oil was made. The activated bauxite is used as adsorbent material in percolators during the regeneration of insulating mineral oil. After regeneration an insulating mineral oil is obtained with physical and chemical characteristics similar to those of the new oil. Moreover, saturated activated bauxite impregnated with insulating mineral oil is also produced. It is a dangerous residue according to NBR 10004 (Class I) and, thus, harmful to the environment. An alternative use of this waste in the ceramic industry is discussed.

Avaliação da biodegradação de matrizes porosas à base de hidroxiapatita para aplicação como fontes radioativas em braquiterapia

Porous ceramic materials based on calcium phosphate compounds (CPC) have been studied aiming at different biomedical applications such as implants, drug delivery systems and radioactive sources for brachytherapy. Two kinds of hydroxyapatite (HAp) powders and their ceramic bodies were characterized by a combination of different techniques (XRF, BET method, SEM, ICP/AES and neutron activation analysis - NAA) to evaluate their physico-chemical and microstructural characteristics in terms of chemical composition, segregated phases, microstructure, porosity, chemical and thermal stability, biodegradation and incorporation of substances in their structures. The results revealed that these systems presented potential for use as porous biodegradable radioactive sources able to be loaded with a wide range of radionuclides for cancer treatment by the brachytherapy technique.

Análises térmicas e processo de sinterização da cerâmica KSr2Nb5O15 dopada com CuO

KSr2Nb5O15 is a ferroelectric material. The sintering process of the KSr2Nb5O15 ceramic doped with different amounts of CuO was investigated in this research. It was found that CuO is effective as promoter of the densification process of the KSN ceramic. The developed microstructures were different due to the amount of CuO and secondary phases were observed in the microstructures. However, the results of X - ray diffraction showed that only the tetragonal tungsten bronze (TTB) structure was identified in all the investigated ceramic systems. The thermal behavior of CuO and also of the CuO - KSN phase mixture was investigated by thermal analysis.

Estudo por espectroscopia micro-Raman dos mecanismos de separação de fase em vidros fosfatos de metais de transição

Glass-ceramics are prepared by controlled separation of crystal phases in glasses, leading to uniform and dense grain structures. On the other hand, chemical leaching of soluble crystal phases yields porous glass-ceramics with important applications. Here, glass/ceramic interfaces of niobo-, vanado- and titano-phosphate glasses were studied by micro-Raman spectroscopy, whose spatial resolution revealed the multiphase structures. Phase-separation mechanisms were also determined by this technique, revealing that interface composition remained unchanged as the crystallization front advanced for niobo- and vanadophosphate glasses (interface-controlled crystallization). For titanophosphate glasses, phase composition changed continuously with time up to the equilibrium composition, indicating a spinodal-type phase separation.

Processamento e caracterização de espumas vitrocerâmicas do sistema sncp (Sio2-Na2o-Cao-P2 O5)

Glass-ceramics foams prepared from glasses of the SiO2-Na2O-CaO-P2O5 by replication process were obtained and characterized in terms of their chemical and physical properties by X-ray fluorescence, X-ray diffraction, laser diffraction, thermal analysis, density, mechanical strength, microstructural and cytotoxic analysis. The results showed that it is possible to produce glass-ceramic foams by the replication method with optimized properties but cytotoxic analysis indicates that the glass-ceramic foams are not bioactive materials. Mechanical strength values varying from 0.5 to 1.0 MPa and from 0.8 to 2.3 MPa were reached for mean particle sizes of 10 and 6 µm, respectively.

Otimizaçâo das condições de preparação de eletrodos à base de carbono cerâmico utilizando-se planejamento fatorial

Different parameters of carbon ceramic electrodes (CCE) preparation, such as type of precursor, carbon material, catalyst amount, among others, significantly influence the morphological properties and consequently their electrochemical responses. This paper describes a 2³ factorial design (2 factors and 3 levels with central point replicates), which the factors analyzed were catalyst amount (HCl 12 mol L-1), graphite/precursor ratio, and precursor type (TEOS - tetraethoxysilane and MTMOS - methyltrimetoxysilane). The design resulted in a significant third order interaction for peak current values (Ipa) and a second order interaction for potential difference (ΔE), between thefactors studied, which could not be observed when using an univariated study.

Biosilicato®: histórico de uma vitrocerâmica brasileira de elevada bioatividade

This paper presents a historical of the Biosilicate®, a bioactive glass-ceramic developed at the Vitreous Materials Laboratory of the Federal University of São Carlos, Brazil. After decades of study accomplished with bioactive glasses and glass-ceramics, Biosilicate® results from a natural evolution and has similar bioactivity index, but far superior mechanical properties than of all bioactive glasses. Biosilicate® is almost fully crystalline and also exhibits much higher bioactivity than all the currently commercially available bioactive glass-ceramics. Due to its special characteristics, Biosilicate® has been successfully tested for several medical and dental applications as we thoroughly discuss in this review paper.

Produção e caracterização de espumas cerâmicas obtidas a partir de lodo de anodização de alumínio

Ceramic foams were produced from a sludge generated in the aluminum anodizing process by using an industrial polyurethane foam (replication method) with open cell sizes of 10 ± 5 ppi (porosity = 97%) which were impregnated with suspensions containing 50-61 wt.% alumina, 1 wt.% citric acid, 6 wt.% bentonite and fired at 1600 ºC for 2 h. The aluminum anodizing sludge shows a high alumina content (87.5 wt.%) and a low particle size (~1.7 mm) after calcination and milling. The obtained filters show porosity of approximately 70%, filtration capability (mass water flow) of 1.7 kg/s and mechanical strength under compression of 2.40 MPa.

Síntese e caracterização de CaZrO3 e BaZrO3 nanoestruturados

In this work, nanostructured samples of barium zirconate (BaZrO3) and calcium zirconate (CaZrO3) were synthesized by the gel-combustion method, using glycine as fuel. The ceramic powders were calcined at 550 °C for 2 h and subsequently heat treated at 1350 °C for 10 min (fast-firing). The X-ray diffraction technique was employed to identify and characterize the crystalline phases present in the synthesized powders, using the Rietveld method. Monophasic nanostructured samples of BaZrO3 and CaZrO3 presenting average crystallite sizes of around 8.5 and 10.3 nm, respectively, were found after fast-firing.

APLICAÇÃO DE ÓXIDOS DE FERRO NANOESTRUTURADOS COMO ADSORVENTES E FOTOCATALISADORES NA REMOÇÃO DE POLUENTES DE ÁGUAS RESIDUAIS

New techniques for treating wastewater, particularly the removal or degradation of organic pollutants and heavy metals, among other pollutants, have been extensively studied. The use of nanostructured iron oxides as adsorbent and photocatalyst for the removal of these contaminants has proved a promising approach, not only because of their high treatment efficiency, but also for their cost-effectiveness, having the flexibility for in situ and ex situ applications. In this review, we briefly introduced the most used kinds of iron oxide nanoparticles, some synthesis techniques for iron oxide nanostructure formation, their potential benefits in environmental clean-up, and their recent advances and applications in wastewater treatment. These advances range from the direct applications of synthesized nanoparticles as adsorbents for removing toxic contaminants or as catalysts to oxidize and break down noxious contaminants (including bacteria and viruses) in wastewater, to integrating nanoparticles into conventional treatment technologies, such as composite photocatalytic filters (membranes, sand and ceramic) that combine separation technology with photocatalytic activity. Finally, the impact of nanoparticles on the environment and human health is briefly discussed.

MATERIAIS VÍTREOS E LUZ: PARTE 2

In this second part it will be discussed some photonic applications of glassy and glass ceramic thin films which can be used as planar waveguides. Some photonic applications require certain specifications of glass, which can be quantified by studying the nonlinear optical properties of the materials. Therefore, a brief introduction of these phenomena is discussed, as well as the use of femtosecond lasers to manipulate the composition or for the preparation of waveguides into glasses. Finally, the article will address a brief introduction on microstructured optical fibers and commercial application prospects for these devices.

Surface Modification of Ceramics

Ceramics are widely used in industrial applications due to their advantageous thermal and mechanical stability. Corrosion of ceramics is a great problem resulting in significant costs. Coating is one method of reducing adversities of corrosion. There are several different thin film deposition processes available such as sol-gel, Physical and Chemical Vapour Deposition (PVD and CVD). One of the CVD processes, called Atomic Layer Deposition (ALD) stands out for its excellent controllability, accuracy and wide process capability. The most commonly mentioned disadvantage of this method is its slowness which is partly compensated by its capability of processing large areas at once. Several factors affect the ALD process. Such factors include temperature, the grade of precursors, pulse-purge times and flux of precursors as well as the substrate used. Wrongly chosen process factors may cause loss of self-limiting growth and thus, non-uniformities in the deposited film. Porous substrates require longer pulse times than flat surfaces. The goal of this thesis was to examine the effects of ALD films on surface properties of a porous ceramic material. The analyses applied were for permeability, bubble point pressure and isoelectric point. In addition, effects of the films on corrosion resistance of the substrate in aqueous environment were investigated. After being exposured to different corrosive media the ceramics and liquid samples collected were analysed both mechanically and chemically. Visual and contentual differences between the exposed and coated ceramics versus the untreated and uncoated ones were analysed by scanning electron microscope. Two ALD film materials, dialuminium trioxide and titanium dioxide were deposited on the ceramic substrate using different pulse times. The results of both film materials indicated that surface properties of the ceramic material can be modified to some extent by the ALD method. The effect of the titanium oxide film on the corrosion resistance of the ceramic samples was observed to be fairly small regardless of the pulse time.

Pinnoiteteollisuudessa syntyvien maalijätteiden hyötykäyttö ja uudet liiketoimintamahdollisuudet

Tämän diplomityön tavoite on kartoittaa maalien ja lakkojen valmistuksessa syntyvien sivuvirtojen hyötykäyttöä ja hyötykäyttöpotentiaalia nykyisellään. Työn tarkoitus on toimia esiselvityksenä pinnoiteteollisuuden sivuvirtojen hyötykäyttöön liittyvien liiketoimintamahdollisuuksien syvemmälle analyysille. Teollisuuden sivuvirtoihin liittyvää tietoa kerätään tilastoista ja olemassa olevista raporteista sekä haastattelemalla teollisuus- ja palveluyritysten edustajia sekä alan asiantuntijoita. Sivuvirtojen teknisten hyötykäyttömahdollisuuksien ja liiketoiminnallisten mahdollisuuksien tarkastelua varten järjestetään työpajoja asiantuntijoille Apila Group Oy Ab:n asiantuntijaverkostossa. Neljässä haastatellussa tuotantolaitoksissa syntyi vuonna 2008 yhteensä 6 662 tonnia kiinteää jätettä ja lietteitä. 68 % näistä sivuvirroista hyötykäytettiin energiana tai polttoaineen valmistuksessa. Materiaalina sivuvirtoja hyötykäytettiin 16 % sivuvirroista, pääasiassa pahvia, paperia, metalleja sekä tynnyreitä ja kontteja. Myös merkittävä osa liuottimista otettiin talteen uudelleenhyödyntämistä varten. Tässä diplomityössä hyötykäyttömahdollisuuksien tarkempaa tarkastelua varten valittiin tavanomaisiksi jätteiksi luokiteltuja maalisivuvirtoja, joita haastatelluissa tuotantolaitoksissa syntyi noin 1 500 tonnia. Maalisivuvirtojen tärkeimmät materiaaliominaisuudet liittyvät niiden sisältämiin täyte- ja sideaineisiin, jotka muodostavat merkittävän osan maalien koostumuksesta. Selvityksen mukaan nämä ominaisuudet voidaan ottaa hyötykäyttöön erilaisissa yhdistelmämateriaaleissa, esimerkiksi ekstruusiopuristetuissa tai ahtopuristetuissa muovikuitukomposiiteissa. Komposiittien raaka-aineena käytetään jo erilaisia sivuvirtoja ja lisäksi erilaisten komposiittien markkinoiden ennustetaan kasvavan. Tämä voi tarjota mahdollisuuksia uusille palvelu-, t&k- tai tuotteistusliiketoiminnoille. Kuivilla maalijätteillä on myös hyvä lämpöarvo, jolloin energiahyötykäytön ja palamisjäännöksen materiaalihyötykäytön yhdistäminen mm. keramiikka- tai sementtiteollisuudessa voi tarjota mahdollisuuksia uusille liiketoiminnoille.

Suurlujuusterästen suuren lujuuden ja pienen murtovenymän tuomat erityispiirteet teräsrakenteen suunnittelijalle

Suurlujuusteräskonstruktioiden suunnittelu eroaa perinteisten rakenneterästen vastaavasta lukuisten lisähuomiota vaativien ilmiöiden ja seikkojen osalta, jotka kytkeytyvät toisiinsa rakenteen valmistettavuuden ja toiminnallisuuden kautta. Lujuuden sallima vapaampi suunnittelu esimerkiksi ohuempine materiaalivahvuuksineen ja näennäisesti vapaampine elementtigeometrioineen kumuloituu suurlujuusteräsmateriaalin kautta vaativampana työstettävyytenä. Tämä heijastuu suunnittelijalle materiaalin pienen murtovenymän ja käytettävissä olevat laitteistoresurssien kautta. Suurlujuusterästen muovaaminen vaatii perinteisiin rakenneteräksiin nähden suurempaa voimankäyttöä, mutta pieni murtovenymä rajoittaa saavutettavissa olevia muotoja. Materiaalivahvuuksien muuttuessa vaatii hitsausliitosten suunnittelu esimerkiksi railomuotojen uudelleensuunnittelua, sekä lämmöntuonnin aiheuttamien muutosten tarkempaa huomioimista. Näiden yhteensovittaminen ohjaa suunnittelijan poikkeuksetta hakemaan ratkaisuja erilaisista hitsausaineista ja -prosesseista. Suuren lujuuden ja pienen murtovenymän suurlujuusteräselementtien mekaanisten ominaisuuksien ja erilaisen elementtigeometrian yhdistelmänä kumuloituva rakennetekninen käyttäytyminen eroaa selvästi perinteisistä teräslaaduista. Yksittäisten elementtien suhteen korostuvat esimerkiksi stabiliteettiomiinaisuudet, sekä kokonaisten rakenteiden suhteen liitosratkaisujen vaikutus koko konstruktion toimintaan. Onnistuneella suurlujuusteräsuunnittelulla saavutettuja etuja ovat käyttökohteesta riippuen esimerkiksi kymmenien prosenttien massa- ja kustannussäästöjen kautta kumuloituvat konstruktion toiminnalliset edut. Suuren lujuuden terästen materiaaliteknisten erityispiirteiden suhteen ei kuitenkaan ole tarjolla perinteisiä rakenneteräksiä vastaavaa määrää yhteisesti sovittuja standardoituja suunnitteluohjeita. Tämän johdosta korostuu suunnittelijan kyky hahmottaa teräsmateriaalin lujuusluokan taakse piiloutuvat ilmiöt, sekä materiaalitekniset erityispiirteet ja niiden kytkeytyminen toisiinsa valmistettavuuden ja toiminnallisuuden kautta.