Ferramentas do Lean Manufacturing aplicadas em uma indústria de luminária

Due to globalization, is increasingly common for companies to make their products more competitive. With this background, the industries seek more efficient ways to produce. This paper aims to examine the tools of Lean Manufacturing applied in an industry luminaries ,addressing the positive aspects. Were applied tools like value stream mapping, Kanban, setup reduction and 5S program. With the application of these tools obtained improvements in processes, reducing lead time from factory and reducing the cost of the luminaries

Proposta de aproveitamento de resíduos de uma indústria moveleira para produção de chapas de revestimento decorativo

Industrial activity is growing at an increasingly rapid accelerated bringing impacts not very consistent with the preservation of the environment, since it uses its resources to meet its countless demands, making the sources begin to become increasingly scarce. Therefore, this paper proposes the use of waste a furniture industry for the production of panels for the interior decoration. Were used to manufacture them, two different types of materials, where such, the Kraft paper is more efficient for the underpinnings of these panels. Regarding the type of glue used, the contact yielded better results. The initial conditions for the development of such a proposal were based on existing laws for solid waste as well as proposals for environmental agencies

Alocação de atividades produtivas e tecnológicas em subsidiárias de empresasa multinacionais: o caso da indústria de máquinas agrícolas

O presente trabalho avalia a interação usuário-produtor na Indústria de Máquinas Agrícolas (IMA) e procura demonstrar como esse padrão interativo promove a descentralização das atividades inovativas do setor, com enfoque no caso brasileiro. O Estudo de Caso das empresas multinacionais (Deere & Co, CNH Global NV e AGCO Corp.) corrobora a hipótese do desenvolvimento de projetos em território brasileiro com predominância de projetos de caráter derivativo

Análise da confiabilidade de equipamentos em uma indústria química com aplicações de ferramentas da melhoria contínua

The constant search for improvements and the survival of organizations makes the strategic guidelines are deployed and executed at the operational levels. This work is the approach to critical analysis of the equipment of a chemical industry through a case study based on the classification of each equipment manufactures through qualitative and quantitative analysis on the pillars of maintenance costs, loss of production, MTBF, contribution margin, Health Safety and Environment (SHE). From this study and future data collection, along with the flow diagram show the main equipment that should be special attention. To this can be prepared an action plan with deadlines and responsible. With the results one can measure the maintenance costs, loss of production and technical availability of the plant, with future gains

Estudo da viabilidade da levedura de descarte da indústria cervejeira, na obtenção da aguardente do “liquor” de laranja

O “liquor” de laranja é um subproduto da indústria de suco de laranja, liquido resultante da prensagem do bagaço da laranja; atualmente sua utilidade pela indústria cítrica é a produção de ração animal. Mas estudos anteriores revelaram uma nova utilidade para o “liquor” de laranja: a produção de aguardente. Tal produto demonstrou ser uma excelente alternativa para o uso do mesmo, visto que a aguardente produzida tem potencial de ser o segundo produto em valor agregado e em volume produzido pela indústria de suco de laranja. A indústria cervejeira utiliza leveduras Saccharomyces cerevisae para a produção de cerveja, que são descartadas após cinco utilizações, mas ainda com grande viabilidade, apresentando um valor médio de 2% de células mortas. Foi descrito em trabalhos anteriores que tais leveduras podem ser utilizadas na produção de aguardente de “liquor” de laranja, aumentando o caráter de sustentabilidade da aguardente produzida. Este trabalho teve como objetivo avaliar a viabilidade das leveduras S. cerevisae, na fermentação do “liquor” de laranja, após bateladas de fermentação do “liquor.

Gestão de Estoques: análise e melhoria do processo de inventário físico em uma indústria siderúrgica

Accuracy in physical inventory process is essential to develop anefficient inventorycontrol. This ensures the availability of products and ensure that the information contained in the information systems areinaccordancewith the reality of inventories. The inventory management policies of the company aim ofthis study established that all the materials in their inventory must becounted, which is proving a challenge. Therefore, the aim of thiswork is to identify the critical inventories and analyze them, seeking flaws and possible improvements in the inventory count process. For this, we used the tools of quality management, such as Pareto and Cause and Effect Diagrams in an action research. The results show that the stocks of finished products are critical in volume and can be hampered by a lack of training and personnel trained in performing the process, as well as limitations in ERP used. With the actions taken against these problems, we could notice an improvement in the process, because the data collection and processing of data has become easier, besides the occurrence of errors decreased. In addition, there was an acceleration in meeting targets compared to the previous period

Verificação da eficiência da metodologia Seis Sigma na redução da divergência de estoque em uma indústria de condutores de fluídos

This work was developed in order to reduce the discrepancy found between the stock data of an item in the system and the amount found physically in stock in the company presented on this study case. Therefore, this paper makes a study on system of information that can assist in the collection, control and manipulation of data regarding the company's stock. It is very important to do the inventory management, so we can control the level of this sub-product to meet sales orders and production. In the study discussed below, we used the Six Sigma methodology to identify points that had flaws in the process and thus improve their work where the results show grater process control and provide a reliable database to the point where no further problems of lack of components in stock

Dinâmica e estratégia tecnológicas na indústria de telequipamentos: uma abordagem a partir da economia evolucionária

As tecnologias de informação e comunicação (TICs), em especial, o setor de telefonia passou e, ainda, passa por mudanças importantes: o aumento do número de características incorporadas aos aparelhos celulares. Isto moldou o ambiente competitivo de alta concentração, através de aquisições das empresas (e ativos tecnológicas) e da emergência de “novos” competidores. Buscou-se analisar a trajetória recente da indústria de telequipamentos, no que diz respeito às estratégias das empresas. Bem como identificar tendências tecnológicas e o desenvolvimento de novas tecnologias

Identificação de boas práticas e dificuldades do SMED aplicado em uma indústria do ramo de cosméticos

The cosmetic industry has presenting growth in Brazil and one way to support this demand is improving production and reducing waste. Wastes can be related to setup time, which is spent to support demand of product´s mix and volume. One of the methodologies used to reduce setup time is SMED (Single Minute Exchange of Die). This paper aims to describe and analyze the setup process in a production line in a cosmetic industrial branch, before and after the application of SMED methodology, highlighting good practices and difficulties in order to help other companies develop fast setup. The research method used was the case study. From the analysis of the implementation of the methodology on the company which is object from the case study was possible to summarize good practices, such as: the use of pillar E&T to store information about the training on the SMED methodology; creation of a multifunctional teamwork and involving different areas; creation of a “From-To” matrix. Difficulties were identified, such as: high and constant turnover of people who work on the shop floor; lack of discipline in filling the forms and by doing the setup activities that were standardized; lack of financial resources; lack of people´s availability in orer to conduct necessary meetings and trainings. Recommendations for other companies have also been proposed, such as: training of the team involved, before starting the project and a refresher training; standardization of training, forms and documentation of all steps of the project; create a multifunctional team; training after an employee, who is responsible for the setup, leaves the company

Aumento na precisão de indicadores de produção: um estudo de caso na indústria têxtil

TThis work deals with present how to increase the accuracy of productivity indicators, aiming to increase the information accuracy of performance indicators and propose improvements to the process in question, more specifically to improve the visualization of information from these indicators for all hierarchical levels of the company, and then make possible use them to assist in the processes of decision making and planning of the production process. We start with an analysis of the current process to be studied seeking sources of information losses during the production process. Afterwards, a specific analysis of the points considered critical, so alternatives are raised for improvements to these points. This project has some specific tools and methodologies that guide the development of work which are required of any project carried out in the company

Implementação da metodologia TPM em uma indústria do setor de higiene pessoal, saúde e beleza

This work presents a project of Action Search in a consumption industry of the sector of personal care, health and beauty. Following the implementation steps of Autonomous Maintenance Pillar of TPM methodology, stands for Total Productive Maintenance, this work aims to ensure the advancement of some machines in a production line of the company to the next steps of the methodology implementation, demonstrating the results achieved by the TPM. In the company in question, the TPM has been implemented in the past but lost strength over the years and some of its concepts were abandoned, producing then a drop in the equipments efficiency, increased wastes and breaks in the processes, as well as loss in product quality. Then, the need arose to restart the implementation process from the beginning, to strictly follow all the steps of the methodology, ensuring increased efficiency of equipment and processes. Through training and a changing in the company culture, it was possible a joint effort between Operation and Maintenance in order to enhance the knowledge of the operators on their machines. Initially, it was developed a general cleanliness program of equipments so that it could be possible to find the anomalies in the process. Subsequently, operators and maintainers were trained to detect anomalies, enabling equipments to work under their basic conditions of operation and subsequently building provisional standards of equipment cleaning, lubrication and inspection. Through the improvement presented by some indicators such as OEE, wastes, bankruptcies and unavailability, it was proved the importance and the positive effects of TPM implementation in manufacturing

Marketing experimental: análise de conteúdo na indústria automobilística

The screen work seeks to illustrate the experiential marketing strategies, relating these concepts within the automotive industry. From the methodology of content analysis, success stories of the automotive industry have been analyzed in the light of experimental marketing theories to elucidate the strategies of organizations with their target audience. The objectives aimed at understanding and studying experiential marketing within the market scenario, identify its main characteristics and applicability. The main results stand out that sensory experiences provided by experiential marketing can be the differentiating factors between organizations, especially, those of the automotive sector

Criação de novo procedimento de engenharia que possibilite a rastreabilidade das tubulações de uma indústria química

The number of piping in an industry is high. Through this piping are conducted several kind of products at several temperature and pressure conditions. In a chemical company, the piping quantity conducting harmful chemical products to human health and to the environment is higher. Nowadays the theme sustainability is often mentioned and harm to environment may cause irreversible damage to the human being, to the fauna, to the flora and to company´s credibility. In this context, controlling over the piping to avoid accidents is mandatory. The objective of this monograph is to create a procedure which enables the chemical companies piping traceability. This monograph analyses the several existent traceability system in the three economy sectors and approaches the technical question of industrial piping in order to create a procedure that achieves its objectives as a technical document and at the same time be economically feasible, with low complexibility level and high practicability. Some possibilities to elaborate this procedure had been studied, as the creation of an alphanumeric code and making with a chisel in the pipeline based on ASTM F2897 and the use of chips to store the information. However, the procedure which best meet the requirement as low cost and high applicability is filling out an electronic plan with information about welding process, welding certification, welding consumables and inspections

A biotecnologia no setor agroindustrial brasileiro: o papel de empresas, instituições e governo no desenvolvimento da indústria de transgênicos e defensivos agrícolas

Nos últimos 40 anos, a biotecnologia tem evoluído significativamente, gerando uma série de repercussões e possibilidades para diversos setores. Embora os avanços tenham impactos muito amplos, um dos setores que mais se beneficiam do desenvolvimento da biotecnologia é a agricultura. Em meio a um contexto favorável para o desenvolvimento da biotecnologia no Brasil, buscaremos analisar o papel do setor público, de instituições de pesquisa e ensino e de empresas nacionais e transnacionais, bem como o estímulo à cooperação entre universidades e empresas do setor de defensivos agrícolas e sementes

A obtenção de ganhos produtivos e diminuição dos desperdícios com a implementação de manufatura enxuta em uma indústria metalúrgica

This work was developed with the aim of explaining the real benefits of using the concept of Lean Manufacturing in a Metallurgical Industry. Through this will highlight the strategies and real gains from the use of this methodology and therefore, the tools of Production Engineering that were used in the implementation of Lean Manufacturing, in order to improve processes in various aspects such as reduced handling, standardization of production, reduced time used in machine setup. Practical methods applied for the purpose of reducing waste become apparent. Also highlighted will be the real difficulties encountered in the implementation of Lean Manufacturing