Compósitos de matriz metálica à base níquel com adição de TaC e NbC produzidos via metalurgia do pó

Carbide reinforced metallic alloys potentially improve some important mechanical properties required for the overall use of important engineering materials such as steel and nickel. Nevertheless, improved performance is achieved not only by composition enhancement but also by adequate processing techniques, such as novel sintering methods in the case of powder metallurgy. The method minimizes energy losses in addition to providing uniform heating during sintering. Thus, the general objective of this study was to evaluate the density, hardness, flexural strength, dilatometric behavior and to analyze the microstructure of metal matrix composites based nickel with addition of carbides of tantalum and / or niobium when sintered in a conventional furnace and Plasma assisted debinding and sintering (PADS). Initially, were defineds best parameters of granulation, screening and mixing procedure. After, mixtures of carbonyl Ni and 5%, 10% and 15 wt.% NbC and TaC were prepared in a Y-type mixer under wet conditions during 60 minutes. The mixtures were then dried and granulated using 1.5 wt. % paraffin diluted in hexane. Granulates were cold pressed under 600 MPa. Paraffin was then removed from the pressed pellets during a pre-sintering process carried out in a tubular furnace at 500 °C during 30 min. The heating rate was 3 ºC/min. The pellets were then sintered using either a plasma assisted reactor or a conventional resistive tubular furnace. For both methods, the heating rate was set to 8 ºC/min up to 1150 °C. The holding time was 60 minutes. The microstructure of the sintered samples was evaluated by SEM. Brinell hardness tests were also carried out. The results revealed that higher density and higher hardness values were observed in the plasma-assisted sintered samples. Hardness increased with the concentration of carbides in the Ni-matrix. The flexural strength also increased by adding the carbides. The decline was larger for the sample with addition of 5% 5% TaC and NbC. In general, compositions containing added carbide 10% showed less porous and more uniform distribution of carbides in the nickel matrix microstructural appearance. Thus, both added carbide and plasma sintering improved density, hardness, flexural strength and microstructural appearance of the composites

Efeito da adição de fibras da palma do licuri (syagrus coronata) no comportamento físico e mecânico de compósitos de matriz cimentícia

This research was motivated by the requirement of asbestos s replacement in building systems and the need to generate jobs and income in the country side of the state of Bahia, Brazil. The project aimed at using fibers from licuri leaves (syagrus coronata), an abundant palm in the region, to produce composites appropriate for the sustainable production of cement fibre reinforced products in small plants. The composites were produced in laboratory using Portland cement CP-II-F32, sand, water, licuri palm fiber contents of 1.0, 1.5 and 2.0% by weight of binder (two different fiber length) and metakaolin. The latter was chosen as an additional binder for its efficiency to reduce the alkalinity of cementitious matrixes therefore preventing the degradation of vegetable fibers. The characterization of the composite components was carried out by sieving and laser particle size analyses, thermal analysis, fluorescence and X-ray diffraction. The composites performance was evaluated by 3- point-bending tests, compressive strength, ultrasound module of elasticity, free and restrained shrinkage, water capillarity absorption and apparent specific gravity. It has been found that the addition of fibers increased the time to onset of cracking over 200.00% and a 25% reduction in cracks opening in the restrained shrinkage test. The capillary absorption reduced about 25% when compared to fiber-free composites. It was also observed with regard to flexural strength, compressive strength and specific gravity, that the addiction of fibers did not affect the composite performance presenting similar results for compounds with and without fibers. In general it can be stated that the reinforced composite fibers of palm licuri presents physical and mechanical characteristics which enable them to be used in the intended proposals of this research

Aditivação de pastas geopoliméricas com tetraborato de sódio e látex não iônico para cimentação de Poços de Petróleo

The development of activities in the oil and gas sector has been promoting the search for materials more adequate to oilwell cementing operation. In the state of Rio Grande do Norte, the cement sheath integrity tend to fail during steam injection operation which is necessary to increase oil recovery in reservoir with heavy oil. Geopolymer is a material that can be used as alternative cement. It has been used in manufacturing of fireproof compounds, construction of structures and for controlling of toxic or radioactive waste. Latex is widely used in Portland cement slurries and its characteristic is the increase of compressive strength of cement slurries. Sodium Tetraborate is used in dental cement as a retarder. The addition of this additive aim to improve the geopolymeric slurries properties for oilwell cementing operation. The slurries studied are constituted of metakaolinite, potassium silicate, potassium hydroxide, non-ionic latex and sodium tetraborate. The properties evaluated were: viscosity, compressive strength, thickening time, density, fluid loss control, at ambient temperature (27 ºC) and at cement specification temperature. The tests were carried out in accordance to the practical recommendations of the norm API RP 10B. The slurries with sodium tetraborate did not change either their rheological properties or their mechanical properties or their density in relation the slurry with no additive. The increase of the concentration of sodium tetraborate increased the water loss at both temperatures studied. The best result obtained with the addition of sodium tetraborate was thickening time, which was tripled. The addition of latex in the slurries studied diminished their rheological properties and their density, however, at ambient temperature, it increased their compressive strength and it functioned as an accelerator. The increase of latex concentration increased the presence of water and then diminished the density of the slurries and increased the water loss. From the results obtained, it was concluded that sodium tetraborate and non-ionic latex are promising additives for geopolymer slurries to be used in oilwell cementing operation

Estudo da viabilidade do processo de reciclagem do material descartado do sistema Zirkonzanh® de produção de próteses dentárias

At present, the material of choice for performing aesthetic dental prosthetic work is in the ceramic. Among them, the ceramic base of stabilized zirconia with 3% yttria (3Y - TZP) stand out for having excellent physical and mechanical properties. During the machining of blocks of zirconia in the laboratory to prepare the various types of prostheses, much of the material is given off in the form of powder, which is subsequently discarded. The waste of this material results in financial loss, reflecting higher final cost treatment for patients, as well as damage to the environment, thanks to the processes involved in the manufacture and disposal of the ceramic. This research, pioneered the recycling of zirconium oxide powder obtained during milling of dental crowns and bridges, we highlight the social and environmental aspects and aims to establish a protocol for the reuse of waste (powder of zirconia Zirkonzahn® system) discarded to obtain a new block of compacted zirconia to maintain the same mechanical and microstructural properties of commercial high-cost imported material. To compare with the commercial material, samples were uniaxially (20 MPa) and isostatically (100 MPa), and its mechanical and microstructural characterization was performed through tests of density, porosity, dilatometry, X-ray diffraction (XRD), hardness, fracture toughness, resistance to fracture electron microscopy (SEM) and analysis of grain size. The results observed in the samples were isostatically pressed similiares those obtained with samples from the commercial material demonstrating the viability of the process

Avaliação do efeito da adição de resíduo de borracha de pneu e brita calcária na formulação de compósitos cimentíceos

Researches have shown that the introduction of rubber in concrete improves the features of its deformability, as well as contributes to environmental disposal of waste generated in the tire retreading process. Furthermore, there is a high availability of limestone within RN and CE country. Ignorance about this stone, does not allow its wide use as aggregate, leaving, this abundant supply idle. A composite of limestone gravel, with proportions of tire rubber waste which could be used as concrete would be an alternative to concrete for low applications. Therefore, this research aims to evaluate the characteristics of concrete containing limestone gravel and proportions of little aggregate replacement (sand) by tire rubber waste. To this goal, the material components of the concrete were characterized, concrete specimens with limestone gravel were made, from the dash 1.0: 2.5: 3.5, varying the water/cement ratio, and inserting a commercial plasticizer, without a proportion of residue, known as reference. From this, concrete with and without the presence of the additive in the same proportions were chosen, as well as these with the use of granite gravel, for being the most used. Selected the references, to these, replacements of little aggregate (sand) were added replaced by rubber waste from the tire retreading process, treated with 1M NaOH in proportions from 5.0 to 20.0 % by mass, cured and exposed to the semiarid environment. The results indicate the possibility of using limestone gravel in the concrete composition with workability correction using plasticizer. There was a decrease in the mechanical properties of the concrete with increments of waste rubber, but there is an improvement in toughness and deformability of the composite, which makes it interesting for the construction of non-structural concrete floors, as well as, the rubber waste delayed the hardening process, continuing to gain resistance after 28 days

Plásticos reforçados a base de tecidos híbridos: efeitos da anisotropia e geometria normativa na caracterização mecânica e da fratura

As most current studies, reinforced plastics have been, in recent years, a viable alternative in building structural elements of medium and large, since the lightness accompanied by high performance possible. The design of hybrid polymer composites (combination of different types of reinforcements) may enable structural applications thereof, facing the most severe service conditions. Within this class of composite materials, reinforced the underlying tissues hybrid high performance are taking space when your application requires high load bearing and high rigidity. The objective of this research work is to study the challenges in designing these fabrics bring these materials as to its mechanical characterization and fracture mechanisms involved. Some parameters associated with the process and / or form of hybridization stand out as influential factors in the final performance of the material such as the presence of anisotropy, so the fabric weave, the process of making the same, normative geometry of the specimens, among others. This sense, four laminates were developed based hybrid reinforcement fabrics involving AS4 carbon fiber, kevlar and glass 49-E as the matrix epoxy vinyl ester resin (DERAKANE 411-350). All laminates were formed each with four layers of reinforcements. Depending on the hybrid fabric, all the influencing factors mentioned above have been studied for laminates. All laminates were manufactured industrially used being the lamination process manual (hand-lay-up). All mechanical characterization and study of the mechanism of fracture (fracture mechanics) was developed for laminates subjected to uniaxial tensile test, bending in three and uniaxial compression. The analysis of fracture mechanisms were held involving the macroscopic, optical microscopy and scanning electron microscopy

Estudo de inibidores de corrosão em concreto armado, visando a melhoria na sua durabilidade

This thesis has as objective presents a methodology to evaluate the behavior of the corrosion inhibitors sodium nitrite, sodium dichromate and sodium molybdate, as well as your mixture, the corrosion process for the built-in steel in the reinforced concrete, through different techniques electrochemical, as well as the mechanical properties of that concrete non conventional. The addition of the inhibitors was studied in the concrete in the proportions from 0.5 to 3.5 % regarding the cement mass, isolated or in the mixture, with concrete mixture proportions of 1.0:1.5:2.5 (cement, fine aggregate and coarse aggregate), superplasticizers 2.0 % and 0.40 water/cement ratio. In the modified concrete resistance rehearsals they were accomplished to the compression, consistence and the absorption of water, while to analyze the built-in steel in the concrete the rehearsals of polarization curves they were made. They were also execute, rehearsals of corrosion potential and polarization resistance with intention of diagnose the beginning of the corrosion of the armors inserted in body-of-proof submitted to an accelerated exhibition in immersion cycle and drying to the air. It was concluded, that among the studied inhibitors sodium nitrite , in the proportion of 2.0 % in relation to the mass of the cement, presented the best capacity of protection of the steel through all the studied techniques and that the methodology and the monitoring techniques used in this work, they were shown appropriate to evaluate the behavior and the efficiency of the inhibitors

Estudo da resistência ao fogo de pilares de aço inserido em paredes

O comportamento ao fogo de pilares de aço inseridos em paredes de edifícios é substancialmente diferente dos pilares quando isolados. O contacto com as paredes provoca por um lado um efeito de redução das temperaturas, revelando-se de certa forma favorável em termos de comportamento ao fogo, mas por outro lado provocando um aquecimento diferencial das secções levando ao aparecimento de esforços desfavoráveis (momentos fletores) nos pilares, aumentando a instabilidade. Este último fenómeno designa-se de “Thermal Bowing”, provocado pelo aquecimento diferencial, deve ser avaliado por uma quantificação rigorosa das temperaturas nos perfis de aço. O estudo foi realizado em dois níveis, numérico e experimental. Foram testados pilares inseridos em paredes de alvenaria, tanto com a alma paralela como perpendicular à parede. Pretendeu-se assim, avaliar o efeito da ação térmica diferencial no comportamento estrutural dos pilares e concluir qual o efeito das paredes sobre estes na sua resistência estrutural. Foram ainda alvo de análise o nível de carregamento e a esbelteza do pilar. Compararam-se os resultados dos ensaios experimentais com os estudos numéricos, reproduzindo as condições utilizadas nos ensaios experimentais, por forma a contribuir para o desenvolvimento/melhoria dos métodos de dimensionamento dos pilares em situação de incêndio. O programa experimental comportou a realização de ensaios em pilares de aço de secção H, embebidos em paredes. A modelação numérica dos ensaios foi realizada utilizando o programa de computador de elementos finitos ABAQUS, elaborando-se uma análise geométrica e material não - linear. Os principais resultados deste trabalho de investigação foram uma melhor avaliação da evolução de temperaturas na secção transversal dos pilares de aço com aquecimento diferencial, inseridos em paredes, deslocamentos, forças de restrição e esforço axial daí decorrentes. A partir destes resultados, realizou-se uma análise detalhada do deslocamento do centro de gravidade ao longo do tempo, provocada pela degradação das propriedades mecânicas do aço.

Pastas compósitas cimento/sílica/polímero para cimentação de poços de baixa profundidade sujeitas à injeção de vapor

The production of heavy oil fields, typical in the Northeastern region, is commonly stimulated by steam injection. High bottom hole temperatures are responsible not only for the development of deleterious stresses of the cement sheath but also for cement strength retrogression. To overcome this unfavorable scenario, polymeric admixtures can be added to cement slurries to improve its fracture energy and silica flour to prevent strength retrogression. Therefore, the objective of the present study was to investigate the effect of the addition of different concentrations of polyurethane (5-25%) to cement slurries containing 40% BWOC silica flour. The resulting slurries were characterized using standard API (American Petroleum Institute) laboratory tests. In addition to them, the mechanical properties of the slurries, including elastic modulus and microhardness were also evaluated. The results revealed that density, free water and stability of the composite cement/silica/polyurethane slurries were within acceptable limits. The rheological behavior of the slurries, including plastic viscosity, yield strength and gel strength increased with the addition of 10% BWOC polyurethane. The presence of polyurethane reduced the fluid loss of the slurries as well as their elastic modulus. Composite slurries also depicted longer setting times due to the presence of the polymer. As expected, both the mechanical strength and microhardness of the slurries decreased with the addition of polyurethane. However, at high bottom hole temperatures, the strength of the slurries containing silica and polyurethane was far superior than that of plain cement slurries. In summary, the use of polyurethane combined with silica is an interesting solution to better adequate the mechanical behavior of cement slurries to heavy oil fields subjected to steam injection

Caracterização reológica de pastas de cimento portland de alta resistência contendo diferentes tipos de polímeros superabsorventes pela técnica de reometria rotacional

Dissertação (mestrado)—Universidade de Brasília, Faculdade de Tecnologia, Departamento de Engenharia Civil e Ambiental, 2016.

Efeito da adição de microfibras de lã de vidro na tenacidade à ruptura de pastas de cimento para poços de petróleo

Although there are a wide variety of additives that act in fresh state, to adjust the properties of cement, there is also a search by additions that improve the tenacity of the cement in the hardened state. This, in turn, can often be increased by inserting fibers, which act on the deflection of microcracks. This study aimed to use a microfiber glass wool (silica-based) as an additive reinforcing the cement matrix, improving the rupture tenacity, in order to prevent the propagation of microcracks in the cement sheath commonly found in oil wells submitted to high temperatures. The fibers were added at different concentrations, 2 to 5% (BWOC) and varied average sizes, grinding for 90 s, 180 s, 300 s, 600 s. The cement slurries were made with a density of 1,90 g/ cm3 (15,6 lb/gal), using Portland cement CPP- Special Class as the hydraulic binder and 40% silica flour. The characterization of the fiber was made by scanning electron microscopy (SEM), particle size by sieving, X-ray fluorescence (XRF), X-ray diffraction (XRD) and thermogravimetry (TG / DTG). Were performed technological tests set by the API (American Petroleum Institute) by rheology, stability, free water, compressive strength, as well as testing rupture energy, elastic modulus and permeability. The characterization results showed good thermal stability of the microfiber glass wool for application in oil wells submitted to steam injection and, also, that from the particle size data, it was possible to suggest that microfibers milled up to 300 s, are ideal to act as reinforcement to the cement slurries. The rheological parameters, there was committal of plastic viscosity when larger lengths were inserted of microfiber (F90). The values obtained by free water and stability were presented according to API. The mechanical properties, the incorporation of microfiber to the cement slurries gave better rupture tenacity, as compared to reference cement slurries. The values of compressive strength, elastic modulus and permeability have been maintained with respect to the reference cement slurries. Thus, cement slurries reinforced with microfiber glass wool can ensure good application for cementing oil wells submitted to steam injection, which requires control of microcracks, due to the thermal gradients

Influência da adição de cinza do bagaço de cana calcinada em sistemas de pastas para cimentação de poços petrolíferos

Cementing operation is one of the most important stages in the oil well drilling processes and has main function to form hydraulic seal between the various permeable zones traversed by the well. However, several problems may occur with the cement sheath, either during primary cementing or during the well production period. Cements low resistance can cause fissures in the cement sheath and compromise the mechanical integrity of the annular, resulting in contamination of groundwater and producing zones. Several researches show that biomass ash, in particular, those generated by the sugarcane industry have pozzolanic activity and can be added in the composition of the cementing slurries in diverse applications, providing improvements in mechanical properties, revenue and cement durability. Due to the importance of a low cost additive that increases the mechanical properties in a well cementing operations, this study aimed to potentiate the use of sugarcane bagasse ash as pozzolanic material, evaluate the mechanisms of action of this one on cement pastes properties and apply this material in systems slurries aimed to cementing a well with 800 m depth and geothermal gradient of 1.7 °F/100 ft, as much primary cementing operations as squeeze. To do this, the ash beneficiation methods were realized through the processes of grinding, sifting and reburning (calcination) and then characterization by X-ray fluorescence, XRD, TG / DTG, specific surface area, particle size distribution by laser diffraction and mass specific. Moreover, the ash pozzolanic activity added to the cement at concentrations of 0%, 20% and 40% BWOC was evaluated by pozzolanic activity index with lime and with Portland cement. The evaluation of the pozzolanic activity by XRD, TG / DTG and compressive strength confirmed the ash reactivity and indicated that the addition of 20% in the composition of cement slurries produces improvement 34% in the mechanical properties of the slurry cured. Cement slurries properties evaluated by rheological measurements, fluid loss, free fluid, slurry sedimentation, thickening time and sonic strength (UCA) were satisfactory and showed the viability of using the sugarcane ash in cement slurries composition for well cementing

Requalificação de forno de tratamento térmico em linha de uma laminagem

A motivação que deu início a este projeto foi a necessidade da empresa Bollinghaus querer alcançar novos mercados, em especial o mercado da indústria petrolífera norueguesa, regida pelas normas NORSOK, aumentar a qualidade do produto e reduzir o tempo de entrega. Para dar resposta a esta necessidade, foi formado um grupo de 5 pessoas que iriam acompanhar e gerir este projeto, tendo como objetivo final a implementação de um forno de tratamento térmico de acordo com a norma NORSOK M650 e que obtenha resultados de propriedades mecânicas iguais ou superiores àqueles obtidos até ao momento nos fornos existentes na empresa. Foram definidas as especificações técnicas do forno e equipamentos envolventes, modificados e/ou instalados os equipamentos necessários e por último, foi feito um controlo às propriedades mecânicas do produto final para garantir a sua conformidade. No final, conclui-se que o forno respeita os requisitos definidos pela empresa, embora os resultados das propriedades mecânicas não estejam completamente de acordo com o que a empresa pretendia.

O tráfego de máquinas agrícolas e as propriedades físicas, hídricas e mecânicas de um Latossolo dos Cerrados

No Brasil, o tráfego contínuo e inadequado de rodados de máquinas e a ação da soleira dos implementos sobre áreas agrícolas na região dos Cerrados têm provocado alterações dos atributos físicos e mecânicos dos solos. Com este entendimento, este estudo teve por objetivo avaliar a influência do rodado traseiro e da soleira de implementos agrícolas, usualmente utilizados na região dos Cerrados, sobre a compressibilidade de um Latossolo Vermelho distrófico típico. Os ensaios foram realizados em parcelas preparadas com arado de discos, arado de aivecas, grade aradora e semeadora/adubadora, que, desde novembro de 1994 até à data da amostragem, novembro de 1999, estiveram sob o sistema plantio direto. As alterações na compressibilidade foram avaliadas pela quantificação das pressões de preconsolidação, assim como por algumas propriedades físicas e hídricas (densidade do solo, porosidade e condutividade hidráulica do solo saturado) no momento do preparo e depois da colheita. No momento do preparo, logo depois da passada do rodado e antes que o implemento mobilizasse o solo, o solo foi avaliado em superfície (SP - 0,00 a 0,05 m) e na profundidade média de trabalho (PMT - 0,24 a 0,27 m). A influência da soleira dos implementos foi avaliada logo depois do corte, na profundidade de trabalho abaixo da soleira de cada implemento (PT-SI). Depois da colheita, as amostragens foram repetidas, o que permitiu verificar a influência dos tráfegos subseqüentes. A intensidade de tráfego do rodado e a ação da soleira dos implementos alteraram a compressibilidade, a densidade do solo, a porosidade e condutividade hidráulica do solo saturado do Latossolo Vermelho distrófico nas profundidades: superficial (SP), profundidade média de trabalho (PMT) e profundidade de corte dos implementos (PT-SI). De maneira geral, a passada do rodado traseiro aumentou os valores de pressão de preconsolidação (sigmap) do solo na superfície (SP), enquanto o tráfego subseqüente, necessário ao cultivo, elevou esses valores em subsuperfície, tanto na PMP como em PT-SI. A passada do rodado elevou e reduziu a densidade do solo (Ds) e a macroporosidade, respectivamente, tendo sido o arado de aivecas o implemento que mais modificou essas propriedades. As soleiras dos órgãos ativos do arado de discos e da grade aradora foram as que mais elevaram a pressão de preconsolidação (sigmap), consolidando, portanto, a estrutura do solo na profundidade PT-SI. Com exceção da semeadora/adubadora, a soleira dos órgãos ativos dos demais implementos avaliados reduziram significativamente a condutividade hidráulica do solo saturado (Ks) na profundidade PT-SI, tendo o arado de aivecas se mostrado o implemento mais impactante, seguido da grade aradora e arado de discos.

Uso do solo e propriedades físico-mecânicas de Latossolo Vermelho

O preparo do solo, o tráfego de máquinas e o pisoteio animal em condições de umidade inadequada (consistência do solo no estado plástico) são alguns fatores que provocam deformações plásticas e não recuperáveis. Os objetivos deste trabalho foram determinar e avaliar as propriedades físicas e mecânicas do solo para caracterizar o estado de compactação e a capacidade de suporte de carga em três áreas com diferentes usos (pastejo rotacionado, mata nativa e preparo convencional). Foram coletadas amostras com estrutura preservada nas camadas de: 0,00-0,05; 0,05-0,10; e 0,10-0,15 m de um Latossolo Vermelho distrófico. O uso do solo provocou alterações nos valores de densidade do solo (de 0,84 Mg m-3, na mata nativa, a 1,48 Mg m-3, no pastejo rotacionado), pressão de pré-consolidação (de 16,5 kPa, no preparo convencional, a 79,4 kPa, no pastejo rotacionado), índice de compressão (de 0,14, no pastejo rotacionado, a 0,77, na mata nativa), resistência à penetração (de 0,45 MPa, no preparo convencional, a 2,56 MPa, no pastejo rotacionado) e macroporosidade (de 0,35 m³ m-3, na mata nativa, a 0,03 m³ m-3, no pastejo rotacionado). O pisoteio animal intensivo em área de pastagem causou alterações na estrutura do solo, gerando níveis de compactação restritivos às plantas. As áreas de mata nativa e preparo convencional são as mais suscetíveis à compactação do solo, apresentando elevado índice de compressão e baixa pressão de pré-consolidação e densidade do solo.