Combined Effects of Hot Curing Conditions and Reaction Heat on Rubber Vulcanization Efficiency and Vulcanizate Uniformity

A mathematical model of the chemical kinetics of silicone rubber Vulcanization is developed, with the thermal effects being computed using the increment method, and the hot Vulcanization process estimated with the finite element method. The results show that the reaction heat of rubber vulcanization is important for energy saving, and that a proper curing medium temperature is important when considering both vulcanization efficiency and vulcanizate uniformity. The results also indicate that increases in the forced convective heat transfer coefficient have no significant effect above a certain level. The validity of the numerical model is indirectly proven by comparison with existing data.

Integrated processing-structure-property analysis on rubber in-mold vulcanization

On the basis of the quantitative relationship among rubber processing, structure and property, the methodology of the integrated processing-structure-property analysis on rubber in-mold vulcanization is presented, and then the temporal evolution and spatial distribution characteristics of silicone rubber hot processing parameters, crosslinking structure parameters and mechanical property parameters are obtained by means of the finite element method. The present work is helpful for optimizing curing conditions, and then the design of rubber vulcanization processes according to certain requirements can be done.

Design of silicone rubber according to requirements based on the multi-objective optimization of chemical reactions

The explicit expression between composition and mechanical properties of silicone rubber was derived from the physics of polymer elasticity, the implicit expression among material composition, reaction conditions and reaction efficiency was obtained from chemical thermodynamics and kinetics, and then an implicit multi-objective optimization model was constructed. Genetic algorithm was applied to optimize material composition and reaction conditions, and the finite element method of cross-linking reaction processes was used to solve multi-objective functions, on the basis of which a new optimization methodology of crosslinking reaction processes was established. Using this methodology, rubber materials can be designed according to pre-specified requirements.

Independence of the brittle-ductile transition from the rubber particle size for impact-modified poly(vinyl chloride)

A series of acrylic impact modifiers (AIMS) with different particle sizes ranging from 55.2 to 927.0 nm were synthesized by seeded emulsion polymerization, and the effect of the particle size on the brittle-ductile transition of impact-modified poly(vinyl chloride) (PVC) was investigated. For each AIM, a series of PVC/AIM blends with compositions of 6, 8, 10, 12, and 15 phr AIM in 100 phr PVC were prepared, and the Izod impact strengths of these blends were tested at 23 degrees C. For AIMs with particle sizes of 55.2, 59.8, 125.2, 243.2, and 341.1 nm, the blends fractured in the brittle mode when the concentration of AIM was lower than 10 phr, whereas the blends showed ductile fracture when the AIM concentration reached 10 phr. It was concluded that the brittle-ductile transition of the PVC/AIM blends was independent of the particle size in the range of 55.2-341.1 nm. When the particle size was greater than 341.1 nm, however, the brittle-ductile transition shifted to a higher AIM concentration with an increase in the particle size. Furthermore, the critical interparticle distance was found not to be the criterion of the brittle-ductile transition for the PVC/AIM blends.

Deformation mechanism of polystyrene toughened with sub-micrometer monodisperse rubber particles

Core-shell polybutadiene-graft-polystyrene (PB-g-PS) rubber particles with different ratios of polybutadiene to polystyrene were prepared by emulsion polymerization through grafting styrene onto polybutadiene latex. The weight ratio of polybutadiene to polystyrene ranged from 50/50 to 90/10. These core-shell rubber particles were then blended with polystyrene to prepare PS/PB-g-PS blends with a constant rubber content of 20 wt%. PB-g-PS particles with a lower PB/PS ratio (<= 570/30) form a homogeneous dispersion in the polystyrene matrix, and the Izod notched impact strength of these blends is higher than that of commercial high-impact polystyrene (HIPS). It is generally accepted that polystyrene can only be toughened effectively by 1-3 mu m rubber particles through a toughening mechanism of multiple crazings. However, the experimental results show that polystyrene can actually be toughened by monodisperse sub-micrometer rubber particles. Scanning electron micrographs of the fracture surface and stress-whitening zone of blends with a PB/PS ratio of 70/30 in PB-g-PS copolymer reveal a novel toughening mechanism of modified polystyrene, which may be shear yielding of the matrix, promoted by cavitation.

Influence of rubber content in ABS in wide range on the mechanical properties and morphology of PC/ABS blends with different composition

A series of acrylonitrile-butadiene-styrene (ABS) with different rubber content were prepared by diluting ABS grafting copolymer containing 60% rubber with a styrene-acrylonitrile copolymer. ABS prepared were blended with bisphenol-A-polycarbonate (PC) at the ratio of 70/30, 50/50, and 30/70 to prepare PC/ABS blends. Influence of rubber content in ABS on the properties of ABS and PC/ABS blends were investigated. PC/ABS blends with different compositions got good toughness when the rubber in ABS increased to the level that ABS itself got good toughness. The tensile properties and processability of PC/ABS blends decreased with the increase of the total rubber content introduced into the blends. ABS with the rubber content of 30 wt% is most suitable to be used to prepare PC/ABS blends. The rubber content in ABS affected the viscosity of ABS, and subsequently the viscosity ratio of PC to ABS. As a result, the morphology of PC/ABS blends varied. The increase of rubber content in ABS results in finer structure of PC/ABS blends.

Dynamic mechanical studies of the sulfonated butyl rubber ionomers and their blends

Dynamic mechanical properties of sulfonated butyl rubber ionomers neutralized with different amine or metallic ion (zinc or barium) and their blends with polypropylene (PP), high-density polyethylene (HDPE), or styrene-butadiene-styrene (SBS) triblock copolymer were studied using viscoelastometry. The results showed that glass transition temperatures of ion pair-containing matrix and ionic domains (T-g1 and T-g2, respectively) of amine-neutralized ionomers were lower than those of ionomers neutralized with metallic ions, and the temperature range of the rubbery plateau on the storage modulus plot for amine-neutralized ionomers was narrower. The modulus of the rubbery plateau for amine-neutralized ionomers was lower than that of ionomers neutralized with zinc or barium ion. With increasing size of the amine, the temperature range for the rubbery plateau decreased, and the height of the loss peak at higher temperature increased. Dynamic mechanical properties of blends of the zinc ionomer with PP or HDPE showed that, with decreasing ionomer content, the T-m of PP or HDPE increased and T-g1 decreased, whereas T-g2 or the upper loss peak temperature changed only slightly. The T-g1 for the blend with SBS also decreased with decreasing ionomer content. The decrease of T-g1 is attributed to the enhanced compatibilization of the matrix of the ionomer-containing ion pairs with amorphous regions of PP or HDPE or the continuous phase of SBS due to the formation of thermoplastic interpenetrating polymer networks by ionic domains and crystalline or glassy domains.

Effects of rubber content and temperature on dynamic fracture toughness of ABS materials

The effects of rubber content and temperature on dynamic fracture toughness of ABS materials have been investigated based on the J-integral and crack opening displacement (COD, delta) concepts by an instrumented Charpy impact test. A multiple specimens R-curve method and stop block technique are used. It is shown that the materials exhibit a different toughness behavior, depending on rubber content and temperature. The resistance against stable crack initiation (J(0.2) or delta(0.2)) increases with increasing rubber content. However, J(0.2) first increased with increasing temperature until reaching the maximum value; after that, it decreases with further increasing the temperature. (C) 2000 John Wiley & Sons, Inc.

Chlorohydrin water swellable rubber compatibilized by an amphiphilic craft copolymer. I. Synthesis and characterization of compatibilizer PVA-g-PBA

The graft copolymerization of butyl acrylate onto poly(vinyl alcohol) with eerie ammonium nitrate as redox initiator in a aqueous medium has been investigated. The formation of graft copolymer was confirmed by means of IR, scanning electron microscopy (SEM), and wide-angle X-ray diffraction (WAXD). The percentage of mononer conversion and percentage of grafting varied with concentrations of initiator, nitric acid, monomer, macromolecular backbone (X-n = 1750, M = 80 000), reaction temperature and reaction time. Some inorganic salts and organic solvents have a great influence upon grafting. The reaction mechanism has been explored, and rate equations for the reaction are established. (C) 2000 John Wiley & Sons, Inc.

Cationic cyclization of styrene-butadiene rubber

Controlled cyclization of styrene-butadiene rubber (SBR) was achieved with the aid of cationic catalyst system based on diethylaluminium chloride (AIEt(2)Cl) and benzyl chloride (C6H5CH2Cl) and by working in xylene solution at high temperature (T > 100 degreesC). The main parameters of the cyclization process were investigated. Elastomers with low intrinsic viscosity, ready solubility, free gel were obtained. The products were characterized with IR H-1-NMR, DSC, GPC. The polycyclic structure was determined. (C) 2001 Published by Elsevier Science Ltd.

Effects of rubber content and temperature on unstable fracture behavior in ABS materials with different particle sizes

The fracture behavior of ABS materials with a particle diameter of 110 nm and of 330 nm was studied using instrumented Charpy impact tests. The effects of rubber content and temperature on fracture behavior, deformation mode, stable crack extension, plastic zone size, J-integral value, and crack opening displacement were investigated. In the case of a particle size of 110 nm, the material was found to break in a brittle manner, and the dominant crack mechanism was unstable crack propagation. Fracture toughness increases with increasing rubber content. In the case of a particle size of 330 nm, brittle-to-tough transition was observed. The J-integral value first increases with rubber content, then levels off after the rubber content is greater than 16 wt %. The J-integral value of a particle diameter of 330 nm was found to be much greater than that of 110 nm. The J-integral value of both series first increased with increasing temperature until reaching the maximum value, after which it decreased with further increasing temperature. The conclusion is that a particle diameter of 330 nm is more efficient than that of 110 nm in toughening, but for both series the effectiveness of rubber modification decreases with increasing temperatures higher than 40 degreesC because of intrinsic craze formation in the SAN matrix at temperatures near the glass transition of SAN. (C) 2000 John Wiley & Sons, Inc.

Toughening of nylon with epoxidised ethylene propylene diene rubber

Blends of nylon-6 and epoxidised ethylene propylene diene (eEPDM) rubber were prepared through reactive mixing. It is found that the toughness of nylon-6 can be much improved by this method, and that the particle size of eEPDM is much smaller than that of unexpoxidised EPDM (uEPDM) rubber in a nylon-6 matrix. This indicates that the epoxy group in eEPDM could react with a nylon-6 end group to form a graft copolymer which could act as an interfacial compatibiliser between the nylon-6 and the eEPDM rubber dispersed phase. (C) 1998 Elsevier Science Ltd. All rights reserved.

Toughened blend of polycarbonate and epoxidized ethylene propylene diene rubber

A super-tough polycarbonate (PC) blend was obtained by using epoxidized ethylene propylene diene (eEPDM) rubber as modifier. The notched Izod impact strength of PC/eEPDM (96/4) blend shows a great improvement, with a value about 25 times of that of pure PC. Finely and homogeneously dispersed rubber particles (0.2-0.8 mu m) in the PC matrix indicated good adhesion between the eEPDM rubber phase and the PC matrix. (C) 1997 Elsevier Science Ltd.

In situ epoxidation of ethylene propylene diene rubber by performic acid

In this paper, epoxidation of ethylene propylene diene rubber by in situ generated performic acid is discussed. The samples have been characterized by infra-red and H-1-nuclear magnetic resonance analyses. Quantitative analysis of the reaction products is made possible by using the methyl deformation band at 1377 cm(-1) as internal standard. The conversion of double bonds increases rapidly within the first 1 h, then gradually, over 2 h, has only a slight increase. The maximum conversion ratio of double bonds is about 70%. The relative content of epoxy groups has a top value at about 7 h. The side reactions are also discussed. (C) 1997 Elsevier Science Ltd.