Efeito do filme de carbono DLC aplicado por plasma como recobrimento em Polietileno de Ultra Densidade e Alto Peso Molecular (UHWPE) e planejamento virtual utilizando a técnica de elementos finitos em cirúrgias de próteses totais da ATM

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

L’influenza del trattamento superficiale di pallinatura sulle prestazioni a fatica della lega Ti-6Al-4V

In questa tesi sono stati studiati i dati presenti in letteratura sugli gli effetti benefici sulla vita a fatica della lega Ti6Al4V del processo di pallinatura,con particolare interesse agli effetti sul processo della dimensione dei pallini e della durata del processo. Inoltre si sono analizzati i dati di letteratura riguardanti l'incremento di vita a fatica della lega Ti6Al4V ottenuto tramite il processo di ripallinatura e la relazione tra pallinatura,ripallinatura e fretting fatigue. Infine sono stati esaminati i dati sul comportamento a fatica della lega Ti6Al4V grado ELI per uso biomedico sottoposta a carico oligociclico ed ad alto numero di cicli.

Effects of metal-induced oxidative stress on endothelial cells in vitro

Aseptic loosening of metal implants is mainly attributed to the formation of metal degradation products. These include particulate debris and corrosion products, such as metal ions (anodic half-reaction) and ROS (cathodic half-reaction). While numerous clinical studies describe various adverse effects of metal degradation products, detailed knowledge of metal-induced cellular reactions, which might be important for possible therapeutic intervention, is not comprehensive. Since endothelial cells are involved in inflammation and angiogenesis, two processes which are critical for wound healing and integration of metal implants, the effects of different metal alloys and their degradation products on these cells were investigated. Endothelial cells on Ti6Al4V alloy showed signs of oxidative stress, which was similar to the response of endothelial cells to cathodic partial reaction of corrosion induced directly on Ti6Al4V surfaces. Furthermore, oxidative stress on Ti6Al4V alloy reduced the pro-inflammatory stimulation of endothelial cells by TNF-α and LPS. Oxidative stress and other stress-related responses were observed in endothelial cells in contact with Co28Cr6Mo alloy. Importantly, these features could be reduced by coating Co28Cr6Mo with a TiO2 layer, thus favouring the use of such surface modification in the development of medical devices for orthopaedic surgery. The reaction of endothelial cells to Co28Cr6Mo alloy was partially similar to the effects exerted by Co2+, which is known to be released from metal implants. Co2+ also induced ROS formation and DNA damage in endothelial cells. This correlated with p53 and p21 up-regulation, indicating the possibility of cell cycle arrest. Since CoCl2 is used as an hypoxia-mimicking agent, HIF-1α-dependence of cellular responses to Co2+ was studied in comparison to anoxia-induced effects. Although important HIF-1α-dependent genes were identified, a more detailed analysis of microarray data will be required to provide additional information about the mechanisms of Co2+ action. All these reactions of endothelial cells to metal degradation products might play their role in the complex processes taking place in the body following metal device implantation. In the worst case this can lead to aseptic loosening of the implant and requirement for revision surgery. Knowledge of molecular mechanisms of metal-induced responses will hopefully provide the possibility to interfere with undesirable processes at the implant/tissue interface, thus extending the life-time of the implant and the overall success of metal implant applications.

Confronto della resistenza a fatica di provini intagliati mediante fresatura o elettroerosione

Lo scopo di questa tesi è decretare quale tipo di lavorazione tra elettroerosione e fresatura sia più adatta per la realizzazione di particolari soggetti a carichi affaticanti. Sono stati realizzati provini di due diversi materiali (lega di titanio Ti6Al4V e acciaio X30Cr13 bonificato). I provini presentano un intaglio in corrispondenza del quale avviene l'innesco della cricca. Tale punto rappresenta una zona critica sia per la lavorazione sia per la resistenza a fatica. Le curve di Wöhler ottenute per ogni combinazione di materiale-lavorazione sono state confrontate per trarre le conclusioni.

Sviluppo e caratterizzazione microstrutturale e tribologica di rivestimenti su lega di titanio per applicazioni biomedicali

Oggetto dello studio è stato lo sviluppo di rivestimenti con tecnica PEO (Plasma Electrolityc Ossidation) sulla lega di titanio Ti-6Al-4V, al fine di utilizzare questo materiale in sostituzione della lega CrCoMo nelle protesi d'anca e di ginocchio. Queste, ad oggi, sono le protesi articolari più diffuse e devono garantire contemporaneamente elevate prestazioni meccaniche (in particolare resistenza ad usura), affidabilità e biocompatibilità. La lega CrCoMo negli anni si è affermata nel campo protesico poiché è un materiale metallico avente elevata rigidezza abbinata a una buona resistenza a corrosione ed all'usura durante il movimento articolare. Un problema rilevante e frequente di questa lega è l'allergia di alcuni pazienti agli elementi di lega che la costituiscono o il rischio per i pazienti non allergici di subire un'ipersensibilizzazione, con conseguente sviluppo dell'allergia e necessità di sostituire la protesi. La lega Ti-6Al-4V potrebbe essere una valida alternativa data la sua elevata biocompatibilità e le sue proprietà meccaniche, tanto che è già ampiamente utilizzata nella costruzione di protesi statiche come chiodi o viti. Purtroppo ad oggi non è stato possibile l'utilizzo di questa negli accoppiamenti articolari, data la sua bassa resistenza all'usura per sfregamento. L'attività di tesi è stata quindi incentrata sulla definizione dei bagni elettrolitici e del ciclo elettrico ottimali per realizzare, con tecnica PEO, rivestimenti in grado di conferire una buona resistenza allo sfregamento alla lega di titanio. Il raggiungimento degli obiettivi prefissati è stato valutato attraverso una caratterizzazione microstrutturale e tribologica del rivestimento.

Bone apposition to a titanium-zirconium alloy implant, as compared to two other titanium-containing implants

Implants made of commercially pure titanium (cpTi) are widely and successfully used in dentistry. For certain indications, diameter-reduced Ti alloy implants with improved mechanical strength are highly desirable. The aim was to compare the osseointegration of titanium-zirconium (TiZr) and cpTi implants with a modified sandblasted and acid-etched (SLActive) surface and with a Ti6Al4V alloy that was sand-blasted and acid-washed. Cylindrical implants with two, 0.75 mm deep, circumferential grooves were placed in the maxilla of miniature pigs and allowed to heal for 1, 2, 4 and 8 weeks. Undecalcified toluidine blue-stained ground sections were produced. Surface topography, area fraction of tissue components, and bone-to-implant contact (BIC) were determined. All materials showed significantly different surface roughness parameters. The amount of new bone within the implant grooves increased over time, without significant differences between materials. However, BIC values were significantly related to the implant material and the healing period. For TiZr and cpTi implants, the BIC increased over time, reaching values of 59.38 % and 76.15 % after 2 weeks, and 74.50 % and 84.67 % after 8 weeks, respectively. In contrast, the BIC for Ti6Al4V implants peaked with 42.29 % after 2 weeks followed by a decline to 28.60 % at 8 weeks. Significantly more surface was covered by multinucleated giant cells on Ti6Al4V implants after 4 and 8 weeks. In conclusion, TiZr and cpTi implants showed faster osseointegration than Ti6Al4V implants. Both chemistry and surface topography might have influenced the results. The use of diameter-reduced TiZr implants in more challenging clinical situations warrants further documentation in long-term clinical studies.

Laser shock processing: an emerging technique for the improvement of fatigue life and surface properties of high reliability metallic components

•Introduction •Process Experimental Setup •Experimental Procedure •Experimental Results for Al2024 - T351, Ti6Al4V and AISI 316L - Surface Roughness and Compactation - Residual stresses - Tensile Strength - Fatigue Life •Discussion and Outlook - Prospects for technological applications of LSP

Application of high-intensity short-pulse lasers to the mechanical and surface properties improvement of high reliability metallic components by shock processing

Outline: • Introduction • Process Experimental Setup • Experimental Procedure • Experimental Results for Al2024-T351 and Ti6Al4V - Residual stresses - Tensile Strength - Fatigue Life • Discussion and Outlook - Prospects for technological applications of LSP

The application of laser welding on Left Ventricular Assist Device (LVAD)

A successful and useful treatment for end-stage heart failure is Left ventricular assist device (LVAD). An important part - a hydrodynamically suspended impeller exposed to corrosive conditions, required to sealed hermetically into micro packages. Laser beam welded (LBW) Ti6Al4V alloy has been adopted in anti-corrosion micro packages for the impeller of a (LVAD). Thin and narrow welds were required for such medical equipment. Pulsed Nd:YAG welding was successfully adopted as sealing method for the impeller. ©2011 IEEE.

FEM Analysis to Optimally Design End Mill cutters for Milling of Ti-6Al-4V

This paper presents an FEM analysis conducted for optimally designing end mill cutters through verifying the cutting tool forces and stresses for milling Titanium alloy Ti-6Al-4 V. Initially, the theoretical tool forces are calculated by considering the cutting edge on a cutting tool as the curve of an intersection over a spherical/flat surface based on the model developed by Lee & Altinas [1]. Considering the lowest tool forces the cutting tool parameters are taken and optimal design of end mill is decided for different sizes. Then the 3D CAD models of the end mills are developed and used for Finite Element Method to verify the cutting forces for milling Ti-6Al-4 V. The cutting tool forces, stress, strain concentration (s), tool wear, and temperature of the cutting tool with the different geometric shapes are simulated considering Ti-6Al-4 V as work piece material. Finally, the simulated and theoretical values are compared and the optimal design of cutting tool for different sizes are validated. The present approach considers to improve the quality of machining surface and tool life with effects of the various parameters concerning the oblique cutting process namely axial, radial and tangential forces. Various simulated test cases are presented to highlight the approach on optimally designing end mill cutters.

Materials machining study of titanium alloy using a high speed camera

The research aim is to study and analyze the shear zone by application of merchant circle during machining of titanium alloy (Ti6Al4V). The thermo-mechanical reaction during machining plays an important role in defining machinability of titanium alloys. The scientific community is concerned about machining of titanium alloy due to problems occurring in the shear zone that affect tool life. Studying the cutting action contributes to understanding and addressing these problems effectively. For this purpose, an experimental setup, utilizing a high speed camera will be used to study the shear zone. The shear zone characteristics are studied by analyzing the images captured by a high speed camera placed near to the shear zone during machining. The experimental design consists of conducting a series of turning trials using combination of cutting parameters namely constant spindle speed (n) 770 rpm; feed rate (f) of 2 and 4 mm/rev; and depth of cut (d) of 1 and 2 mm. The length of cut (L) of 10 mm remains constant and no coolant is used for all trials. The images obtained from the camera are analyzed against the theory of orthogonal cutting using merchants circle.