Aproveitamento de resíduo de beneficiamento do caulim na produção de porcelanato cerâmico

Nowadays, industries from all sectors have great concerns over the disposition of the residues generated along the productive process. This is not different in the mineral sector, as this generates great volumes of residues. It was verified that the kaolin improvement industry generates great volumes of residue basically constituted of kaolinite, muscovite mica and quartz, which are basic constitution elements to formularisations of ceramics masses to the production of covering of stoneware tiles type. This happens because the methodology applied to the improvement process is still very rudimentary, what causes a very low yield, only ¼ from all the material volume that enters the improvement process, in the end, is marketable. The disposal of this residue, in a general way, causes a very big negative environmental impact, what has justified the researches efforts aiming to find a rational solution to this problem. In this way, the intention of this present work is the utilization of this residue in the manufacture of products to high quality ceramics covering, stoneware tiles in an industrial scale. For this purpose, the influence of the addition of the residue to a standard ceramics mass used by a ceramics sector company, already established in the market, with the intention of verifying the possibility of use of this residue as the mass complementary raw material and even the possible partial or total substitution of one of the components of the mass for the raw material in evidence will be studied. To the accomplishment of this work, the kaolin improvement residue generated by an industry of exploitation and improvement of kaolin, located in the region of Equador-RN, in the levels 1,2,4,8, 16 and 32% will be added to the standard mass already used for the production of stoneware tiles. The raw materials used, kaolin residue and the standard mass, were characterized through DRX, FRX, DTA, TGA and dilatometry. After the sintering of the bodies of test, tests of water absorption, apparent porosity, post burning linear retraction, apparent specific mass and flexural strength (3 point bending) were realized to determinate the technological properties of these materials. The results show the studied residue can be considered raw material of great potential to the industry of floor and ceramics covering of the stoneware tiles type

Influência da adição de gres porcelanato no comportamento mecânico e microestrutural em pastas de cimento portland para cimentação de poços de petróleo

Cementation operation consists in an extremely important work for the phases of perforation and completion of oil wells, causing a great impact on the well productivity. Several problems can occur with the cement during the primary cementation, as well as throughout the productive period. The corrective operations are frequent, but they are expensive and demands production time. Besides the direct cost, prejudices from the interruption of oil and gas production till the implementation of a corrective operation must be also taken into account. The purpose of this work is the development of an alternative cement paste constituted of Portland cement and porcelainized stoneware residue produced by ceramic industry in order to achieve characteristics as low permeability, high tenacity, and high mechanical resistance, capable of supporting various operations as production or oil wells recuperation. Four different concentration measures of hydrated paste were evaluated: a reference paste, and three additional ones with ceramic residue in concentrations of the order of 10%, 20% and 30% in relation to cement dough. High resistance and low permeability were found in high concentration of residues, as well as it was proved the pozolanic reactivity of the residue in relation to Portland cement, which was characterized through x-ray and thermogravimetry assays. It was evident the decrease of calcium hydroxide content, once it was substituted by formation of new hydrated products as it was added ceramic residue

Simulador de dano à formação, aplicado ao Projeto e à execução da perfuração de poços de petróleo

With the high oil price variability, the petroleum and the reservoir engineers are usually face to face on how they can evaluate the well performance and productivity. They can improve high productivity from the well construction to the secondary recoveries, but they have never tried a measurement in the drilling operations about the lower productivity index. As a rule, frequently the drilling operations hear from the reservoir engineering and geology that, if there is a formation damage, probably some drilling operations practices were not done properly or the good practice in petroleum engineering or mud engineering were not observed. The study in this working search is an attempt of how to measure a formation damage just from the project drilling to the drilling operations, with datum from the fields in Brazilian northeast and putting into practice a Simulator developed from the modeling on the theory offered by different experts and sources in formation damage

Incorporação de resíduo cerâmico para prevenção da retrogressão da resistência de cimentos de poços de petróleo submetidos à injeção de vapor

Steam injection is the most used thermal recovery method of oil nowadays because of the high degree of development of the technique that allows high recovery factors. However, injection of superheated steam into the reservoir affects the entire structure of the well, including the cemented layer that presents a retrogression of compressive strength and increases the permeability due to formation of more crystalline and denser phases at temperatures above 110 °C. These changes result in failures in the cement that favor the entrance of formation fluids into the annulus space resulting in unsafe operations and restrictions in the economic life of the well. But the strength retrogression can be prevented by partial replacement of cement by silica-based materials that reduce the CaO/SiO2 ratio of cement slurries changing the trajectory of the reactions, converting those deleterious phases in phases with satisfactory mechanical strength and permeability. The aim of this study was to evaluate the behavior of a ceramic waste material rich in silica in partial and total substitution of a mineral additive used to fight the strength retrogression of cement slurries subjected to high temperatures. The evaluation was made by compression, X-ray diffraction (XRD) and thermogravimetry (TG/DTG). The samples were submitted to a cycle of low temperature (38 °C) for 28 days and a cycle of low temperature followed by exposure to 280 ºC and 1000 psi by 3 days. The results showed that slurries with additions of up to 30% of the waste material are not enough to prevent the strength retrogression, while slurries with additions of the waste material combined with silica flour in various proportions produced hydrated products of low Ca/Si ratios that maintained the compressive strength at satisfactory levels

Avaliação do petróleo por termogravimetria para simulação de curva PEV, fator de caracterização e resíduo de carbono

Petroleum evaluation is analyze it using different methodologies, following international standards to know their chemical and physicochemical properties, contaminant levels, composition and especially their ability to generate derivatives. Many of these analyzes consuming a lot of time, large amount of samples , supplies and need an organized transportation logistics, schedule and professionals involved. Looking for alternatives that optimize the evaluation and enable the use of new technologies, seven samples of different centrifuged Brazilian oils previously characterized by Petrobras were analyzed by thermogravimetry in 25-900° C range using heating rates of 05, 10 and 20ºC per minute. With experimental data obtained, characterizations correlations were performed and provided: generation of true boiling point curves (TBP) simulated; comparing fractions generated with appropriate cut standard in temperature ranges; an approach to obtain Watson characterization factor; and compare micro carbon residue formed. The results showed a good chance of reproducing simulated TBP curve from thermogravimetry taking into account the composition, density and other oil properties. Proposed correlations for experimental characterization factor and carbon residue followed Petrobras characterizations, showing that thermogravimetry can be used as a tool on oil evaluation, because your quick analysis, accuracy, and requires a minimum number of samples and consumables

Avaliação agronômica da aplicação do resíduo da indústria processadora de goiabas em pomar comercial de goiabeiras

Dada a escassez de informações na literatura e a importância do manejo adequado de resíduos orgânicos na agricultura, objetivou-se avaliar os efeitos da aplicação do resíduo da indústria processadora de goiabas em um Argissolo Vermelho-Amarelo, determinando-se as alterações provocadas na química do solo, no estado nutricional de goiabeiras e na produção de frutos. As doses de resíduo aplicadas no pomar foram estabelecidas em função dos teores de N no resíduo. O delineamento empregado foi o de blocos casualizados, com cinco tratamentos e quatro repetições, sendo as doses do resíduo (moído) de 0, 9, 18, 27 e 36 t ha-1 (peso do material seco). Foram feitas três aplicações do resíduo: em 2006, 2007 e 2008. O resíduo da indústria processadora de goiabas promoveu aumento nos teores de P no solo; as goiabeiras apresentaram aumento dos teores de N, Ca, Mg e Mn; a produção de frutos foi alterada positiva e significativamente no terceiro ano do experimento.

Influência do resíduo de colheita de cana-de-açúcar sem queima sobre a eficiência dos herbicidas imazapic e imazapic + pendimethalin

Os resíduos deixados sobre o solo por ocasião da colheita mecanizada da cana-de-açúcar podem constituir-se em uma barreira física para a ação dos herbicidas no controle de plantas daninhas, quando aplicados em pré-emergência destas plantas sobre a palha da cana. em virtude disso, o presente trabalho teve por objetivos analisar e quantificar a interferência dessa camada de palha sobre o solo na ação dos herbicidas imazapic e imazapic + pendimethalin no controle de plantas daninhas em áreas onde a cana-de-açúcar foi colhida mecanicamente sem a queima da palhada previamente à colheita. Foram realizados dois ensaios simultâneos: um com a retirada da palha dois dias após a aplicação dos herbicidas e o outro com a manutenção desta, ambos conduzidos em casa de vegetação. O imazapic isolado foi aplicado nas dosagens de 0, 122,5 e 147 g i.a.ha-1 e em mistura com pendimethalin na dosagem de 75 + 1500 g i.a.ha-1, com simulação de chuvas nas intensidades de 30, 60 e 90 mm. Após análise dos resultados de biomassa seca, altura e número de folhas das plantas de Sorghum bicolor e Cyperus rotundus, além de nota visual e biomassa seca de Panicum maximum, Brachiaria plantaginea, Digitaria horizontalis, Amaranthus viridis, Ipomoea grandifolia e Brachiaria decumbens, constatou-se eficiência proporcional dos herbicidas à dosagem utilizada, independentemente da presença da palha, à exceção de Ipomoea grandifolia e Brachiaria decumbens, além de haver menor controle nos tratamentos submetidos à chuva de 90 mm. Esses resultados indicam boas perspectivas quanto à aplicação destes herbicidas em áreas de colheita mecanizada de cana-de-açúcar sem queima, para controle de plantas daninhas em condições de pré-emergência.

Quantificação de macronutrientes no solo e em folhas de cana-de-açúcar em função de doses de resíduo da mineração de bauxita

The experiment was carried out in green house with the objective of evaluating the effect of the bauxite mining residue in the rates of macronutrients in sugarcane and soil. Containers of 10 L were used. They received the following rates of bauxite residue: 0; 28; 56; 84; 112 and 140 t ha(-1). The used culture was the sugarcane (SP92 4221). The incorporation of the bauxite residue in the soil provided an increase in the levels of the soil macronutrients, and only for sulphur levels above 83 t ha(-1), it was possible to provide reductions of this nutrient. For rates of determined macronutrients in the leaf, levels above 70, 5; 125; 101; 56 t ha (-1) diminished the rates of nitrogen, phosphorum, potassium and sulphur, respectively. However, for calcium and magnesium the use of the residue provided the reduction of leaf rates. The level of the bauxite residue which had the largest production of dry mass was 64 t ha(-1).

Avaliação de resíduo do herbicida imazethapyr e da interferência de plantas daninhas na cultura da alfafa

Foram conduzidos dois experimentos de campo em área experimental do Departamento de Nutrição Animal e Pastagens da Faculdade de Ciências Agrárias e Veterinárias (UNESP), Campus de Jaboticabal, com o objetivo de observar resíduos do herbicida imazethapyr na forragem da alfafa e analisar a interferência de plantas daninhas monocotiledôneas e dicotiledôneas. No primeiro experimento, o herbicida foi aplicado nas doses de 0,5 e 1,0 l do p.c./ha, nos estádios de desenvolvimento: início de brotação das gemas basais, estádio vegetativo, ou seja, antes da cobertura total do solo e início do florescimento da alfafa. Foi observado que o herbicida não deixou resíduo nas plantas da alfafa, podendo estas serem consumidas pelos animais, logo após seu tratamento. No segundo experimento, foi estabelecido com base no manejo de cortes da área experimental e na presença de plantas daninhas, quatro tratamentos: 1)corte no verão de 1996, sem a presença de invasoras, 2)corte no inverno de 1996, sem a presença de invasoras, 3)corte no verão de 1997, com predominância de espécies monocotiledôneas, 4)corte no verão de 1997, com predominância de espécies dicotiledôneas. A presença de plantas daninhas reduziu a produção de matéria seca da alfafa. Quanto aos valores de parede celular, observou menores de Hem (5,7) e Lig (5,1) e maior de PB (26,1%) nas plantas colhidas no inverno, devido à maior proporção de folhas.

Estudo do comportamento no estado fresco e endurecido do concreto com incorporação de resíduo de corte de botão

This works aims at investigating the effects of adding waste from RCBP-polyester button manufacturing to Portland cement concrete, particularly regarding its consistency and mechanic strength. The RCBP used came from a button factory located in Parnamirim, RN, Brazil. The waste was added to the concrete on different ratios: 5 %, 10 %, 15 % and 20 % of the total cement mass. A sample of concrete without the RCBP was used as reference, 1:1,33:2,45:0,50. For the mechanic strength test four samples were tested with different ages (3, 7 and 28 days old) and mixtures. Furthermore, a Slump Test was also conducted in order to verify the concrete s consistency. A tendency to a reduction in the compression resistance was noticed for all samples. For the samples with 5 % and 10 %, there was also an increase in the traction resistance during inflexion, regarding the reference concrete. In the microstructural analysis, the RBCP was observed to show an irregular and porous surface, thus explaining the consistency decrease

Avaliação do concreto de cimento portland com resíduo da produção de scheelita em substituição ao agregado miúdo

From the 70`s, with the publication of the Manifesto for Environment UN Conference, held in Stockholm, in Sweden (1972), defend and improve the environment became part of our daily lives. Thus, several studies have emerged in several segments in order to reuse the waste. Some examples of waste incorporated in portland cement concrete are: rice husk ash, bagasse ash of cane sugar, powder-stone, microsilica, tire rubber, among others. This research used the residue of the mining industry Scheelite, to evaluate the incorporation of the residue composition of Portland cement concrete, replacing the natural sand. The percentage of residue were incorporated from 0% to 100%, with a variation of 10%, 11 being produced concrete mix in the ratio 1:2:3:0.60, by mass. We evaluated the following characteristics of concrete: slump test, compressive strength, tensile strength by diametral compression, water absorption, porosity and density, based on the ABNT, through tests performed in the Laboratory of Civil Construction, UFRN. The trace with the addition of 60% scheelite residue was obtained which better performance. Therefore, the use of the waste from the production of Scheelite is feasible due to the durability parameters (water absorption and porosity), sustainability, and the good results of the resistance of the concrete

Uso fertilizante de resíduo da indústria processadora de goiabas

O resíduo da indústria processadora de goiabas vem sendo aplicado em algumas áreas, entretanto não é conhecido o seu efeito na fertilidade do solo. Foi realizado experimento em casa de vegetação, com o objetivo de avaliar o efeito da aplicação do resíduo da indústria processadora de goiabas na fertilidade do solo, tendo como planta-teste o milho. O delineamento experimental utilizado foi em blocos ao acaso, em esquema fatorial 5x2, com quatro repetições, combinando-se cinco doses do resíduo da indústria processadora de goiabas (0; 20; 40; 60 e 80 t ha-1) na presença e ausência de adubação mineral. A adição de resíduo da indústria processadora de goiabas propiciou aumento nos teores de P e K do solo. O resíduo da indústria processadora de goiabas é uma fonte de liberação lenta de N e P para as plantas.

Mineralização do nitrogênio proveniente da aplicação do resíduo da indústria processadora de goiabas em Argissolo

Informações sobre a mineralização de subprodutos são importantes para o correto manejo desses materiais em áreas agrícolas. Assim, objetivou-se avaliar a mineralização do nitrogênio proveniente do resíduo da indústria processadora de goiabas, aplicado em Argissolo cultivado com goiabeiras. Amostras do solo mais o subproduto foram acondicionados em frascos de polietileno com capacidade de 0,25 dm³. Foram pesados 100 g de solo mais o resíduo referente a cada tratamento (doses do subproduto: 0; 9; 18 e 36 t ha-1), sendo tal procedimento realizado em triplicata. O período máximo de incubação foi de 11 semanas, analisando-se as amostras nos seguintes tempos: 0; 7; 14; 28; 42; 56; 70; 84; 98; 112 e 126 dias. A umidade foi corrigida para 70% da capacidade de retenção de água do solo, sendo monitorada diariamente através de pesagens dos potes. Nos tempos estabelecidos realizou-se a desmontagem de três frascos correspondentes a cada tratamento, determinando-se o nitrogênio inorgânico. Pode-se afirmar que a mineralização do N ou a liberação é lenta, ou seja, não há rápida disponibilização de nitrogênio. No período avaliado, 126 dias, a fração média de mineralização foi de 23% e, a meia vida média de 73 dias.

Desempenho de argamassas produzidas com agregados reciclados oriundos do resíduo de construção e demolição da Grande Natal-RN

The construction industry is responsible for generating a lot of waste because of their activities. Consequently, it is noticeable the occurrence of environmental problems in terms of its disposal in inappropriate places. Faced with this problem, some studies have been conducted with the aim of developing technologies and alternatives for recycling construction and demolition waste (CDW), motivated by the scarcity of natural resources and reduction of environmental problems generated. The research aims to characterize the recycled aggregates derived from construction and demolition waste (CDW) produced in the Greater Natal-RN and analyze the performance of mortar coating produced with recycled aggregates. The study includes the chemical , physical and microstructural characterization of recycled aggregates , as well as conducting microscopic analysis and laboratory tests in the fresh state (consistency index , water retention , bulk density and content of entrained air ) and in the hardened state ( compressive strength , tensile strength in bending , water absorption by immersion and capillary , mass density and void ratio ) for mortars produced from different levels of substitution of aggregates ( 0, 20 %, 40 %, 60 %, 80 % and 100 %). The results were satisfactory, providing mortars produced with recycled aggregates, smaller mass density and dynamic modulus values as well as an increase in the rates of absorption and porosity. The tensile strength in bending and compression for TP1 (1:2:8) trait were lower for mortars produced with recycled aggregates and the best result was 20% for replacement. For the TP2 (1:8) mapping, there was an increase in resistance to traction and compression and the best result was for 100% replacement of natural aggregates by recycled. The experiments led to the conclusion that the technical and economic point of view that the mortars produced with recycled aggregates can be used in construction, only if there is an effective control in production processes of recycled aggregate and at the dosage of mortars

Modelagem de decisão na seleção de equipamento: um estudo usando o processo analítico hierárquico na contratação de sondas de perfuração de poços de petróleo

The main goal of this dissertation is to develop a Multi Criteria Decision Aid Model to be used in Oils and Gas perforation rigs contracts choices. The developed model should permit the utilization of multiples criterions, covering problems that exist with models that mainly use the price of the contracts as its decision criterion. The AHP has been chosen because its large utilization, not only academic, but in many other areas, its simplicity of use and flexibility, and also fill all the requirements necessary to complete the task. The development of the model was conducted by interviews and surveys with one specialist in this specific area, who also acts as the main actor on the decision process. The final model consists in six criterions: Costs, mobility, automation, technical support, how fast the service could be concluded and availability to start the operations. Three rigs were chosen as possible solutions for the problem. The results reached by the utilizations of the model suggests that the utilization of AHP as a decision support system in this kind of situation is possible, allowing a simplifications of the problem, and also it s a useful tool to improve every one involved on the process s knowledge about the problem subject, and its possible solutions