Desenvolvimento de tubulação em compósito polimérico revestida externamente com poliuretano de alta densidade

Pipelines for the transport of crude oil from the production wells to the collecting stations are named production lines . These pipes are subjected to chemical and electrochemical corrosion according to the environment and the type of petroleum transported. Some of these lines, depending upon the composition of the fluid produced, may leak within less than one year of operation due to internal corrosion. This work aims at the development of composite pipes with an external protecting layer of high density polyurethane for use in production lines of onshore oil wells, meeting operational requirements. The pipes were manufactured using glass fibers, epoxy resin, polyester resin, quartz sand and high density polyurethane. The pipes were produced by filament winding with the deposition of high density polyurethane on the external surface and threaded ends (API 15 HR/PM-VII). Three types of pipes were manufactured: glass/epoxy, glass/epoxy with an external polyurethane layer and glass/epoxy with an intermediate layer of glass fiber, polyester, sand and with an external polyurethane layer. The three samples were characterized by Scanning Electronic Microscopy (SEM) and for the determination of constituent content. In addition, the following tests were conducted: hydrostatic test, instant rupture, shorttime failure pressure, Gardner impact, transverse stiffness and axial tension. Field tests were conducted in Mossoró RN (BRAZIL), where 1,677 meters of piping were used. The tests results of the three types of pipes were compared in two events: after two months from manufacturing of the samples and after nine months of field application. The results indicate that the glass/epoxy pipes with an intermediate layer of fiber glass composite, polyester e sand and with an external layer of high density polyurethane showed superior properties as compared to the other two and met the requirements of pressure class, axial tensile strength, transverse stiffness, impact and environmental conditions, for onshore applications as production lines

Contribuição ao desenvolvimento de ontologias para processos petroquímicos : estudo de caso em uma planta DEA

In the last decades, the oil, gas and petrochemical industries have registered a series of huge accidents. Influenced by this context, companies have felt the necessity of engaging themselves in processes to protect the external environment, which can be understood as an ecological concern. In the particular case of the nuclear industry, sustainable education and training, which depend too much on the quality and applicability of the knowledge base, have been considered key points on the safely application of this energy source. As a consequence, this research was motivated by the use of the ontology concept as a tool to improve the knowledge management in a refinery, through the representation of a fuel gas sweetening plant, mixing many pieces of information associated with its normal operation mode. In terms of methodology, this research can be classified as an applied and descriptive research, where many pieces of information were analysed, classified and interpreted to create the ontology of a real plant. The DEA plant modeling was performed according to its process flow diagram, piping and instrumentation diagrams, descriptive documents of its normal operation mode, and the list of all the alarms associated to the instruments, which were complemented by a non-structured interview with a specialist in that plant operation. The ontology was verified by comparing its descriptive diagrams with the original plant documents and discussing with other members of the researchers group. All the concepts applied in this research can be expanded to represent other plants in the same refinery or even in other kind of industry. An ontology can be considered a knowledge base that, because of its formal representation nature, can be applied as one of the elements to develop tools to navigate through the plant, simulate its behavior, diagnose faults, among other possibilities

Desenvolvimento de um núcleo versátil e integrado de ferramentas CAD/CAE para a modelagem e simulação de peças mecânicas

Currently there is still a high demand for quality control in manufacturing processes of mechanical parts. This keeps alive the need for the inspection activity of final products ranging from dimensional analysis to chemical composition of products. Usually this task may be done through various nondestructive and destructive methods that ensure the integrity of the parts. The result generated by these modern inspection tools ends up not being able to geometrically define the real damage and, therefore, cannot be properly displayed on a computing environment screen. Virtual 3D visualization may help identify damage that would hardly be detected by any other methods. One may find some commercial softwares that seek to address the stages of a design and simulation of mechanical parts in order to predict possible damages trying to diminish potential undesirable events. However, the challenge of developing softwares capable of integrating the various design activities, product inspection, results of non-destructive testing as well as the simulation of damage still needs the attention of researchers. This was the motivation to conduct a methodological study for implementation of a versatile CAD/CAE computer kernel capable of helping programmers in developing softwares applied to the activities of design and simulation of mechanics parts under stress. In this research it is presented interesting results obtained from the use of the developed kernel showing that it was successfully applied to case studies of design including parts presenting specific geometries, namely: mechanical prostheses, heat exchangers and piping of oil and gas. Finally, the conclusions regarding the experience of merging CAD and CAE theories to develop the kernel, so as to result in a tool adaptable to various applications of the metalworking industry are presented

Incubabilidade e Qualidade de Pintos de Ovos Matrizes de Frangos de Corte Submetidos a Estresse de Temperatura

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Uso do GPR na geração de modelos estáticos 3D para o planejamento de lavra de minerais pesados depositados em dunas eólicas

This project was developed as a partnership between the Laboratory of Stratigraphical Analyses of the Geology Department of UFRN and the company Millennium Inorganic Chemicals Mineração Ltda. This company is located in the north end of the paraiban coast, in the municipal district of Mataraca. Millennium has as main prospected product, heavy minerals as ilmenita, rutilo and zircon presents in the sands of the dunes. These dunes are predominantly inactive, and overlap the superior portion of Barreiras Formation rocks. The mining happens with the use of a dredge that is emerged at an artificial lake on the dunes. This dredge removes sand dunes of the bottom lake (after it disassembles of the lake borders with water jets) and directs for the concentration plant, through piping where the minerals are then separate. The present work consisted in the acquisition external geometries of the dunes, where in the end a 3D Static Model could be set up of these sedimentary deposits with emphasis in the behavior of the structural top of Barreiras Formation rocks (inferior limit of the deposit). The knowledge of this surface is important in the phase of the plowing planning for the company, because a calculation mistake can do with that the dredge works too close of this limit, taking the risk that fragments can cause obstruction in the dredge generating a financial damage so much in the equipment repair as for the stopped days production. During the field stages (accomplished in 2006 and 2007) topographical techniques risings were used with Total Station and Geodesic GPS as well as shallow geophysical acquisitions with GPR (Ground Penetrating Radar). It was acquired almost 10,4km of topography and 10km of profiles GPR. The Geodesic GPS was used for the data geopositioning and topographical rising of a traverse line with 630m of extension in the stage of 2007. The GPR was shown a reliable method, ecologically clean, fast acquisition and with a low cost in relation to traditional methods as surveys. The main advantage of this equipment is obtain a continuous information to superior surface Barreiras Formation rocks. The static models 3D were elaborated starting from the obtained data being used two specific softwares for visualization 3D: GoCAD 2.0.8 and Datamine. The visualization 3D allows a better understanding of the Barreiras surface behavior as well as it makes possible the execution of several types of measurements, favoring like calculations and allowing that procedures used for mineral extraction is used with larger safety

O uso de praias arenosas com diferentes concentrações humanas por espécies de aves limícolas (Charadriidae e Scolopacidae) neárticas no sudeste do Brasil

As aves migratórias podem reconhecer humanos e animais domésticos como possíveis predadores, alterando seus padrões de abundância e comportamento de formação de bandos. O objetivo do presente estudo foi comparar a abundância de aves migratórias neárticas, a freqüência de bandos e o número médio de aves por bando em áreas com alta e baixa concentração humana em uma região costeira de praia arenosa no sudeste do Brasil. As aves, pessoas e cães foram contados mensalmente entre novembro de 2006 a abril de 2007. Foram registradas seis espécies de aves (Arenaria interpres, Calidris alba, Calidris canutus, Calidris pusilla, Charadrius semipalmatus, Pluvialis dominica) nas duas áreas, no entanto somente C. canutus foi registrado exclusivamente na área com baixa concentração humana. Houve diferença significativa no número médio de pessoas e cães entre as áreas, mas não no número médio de aves. Não houve correlação entre o número de humanos e aves, e entre cães e aves. Adicionalmente, não houve diferença significativa na freqüência de bandos e número de indivíduos por bando entre as áreas. Os resultados deste estudo destacaram a sensibilidade de C. canutus na área com alta concentração humana e a necessidade de futuras investigações que determinem os limites máximos de concentração de pessoas e cães domésticos que as aves migratórias neárticas podem tolerar para a tomada de ações de proteção em áreas costeiras com ocupação humana.

Heterospecific sociality of birds on beaches from southeastern Brazil

Studies on the sociality of heterospecific assemblages of birds have promoted a greater understanding of the types of interactions and survivorship between coexisting species. This study verified the group compositions in bird assemblages and analyzed the sociality of migratory and resident species on sandy beaches of southeastern Brazil. A transect was established on the median portion of beaches and all the groups of bird species (monospecific, heterospecific) and solitary individuals were registered four days per month from November 2006 to April 2007. The sociality of each species was calculated by its frequency in heterospecific groups, its proportional number of contacts with other species in heterospecific groups, and the number of species that it associated with. Semipalmated Sandpiper Calidris pusilla (Linnaeus, 1766) and Semipalmated Plover Charadrius semipalmatus Bonaparte, 1825 (both migratory) had the highest degree of sociality and did not show a preference to associate with either residents or migratory species. Sanderling Calidris alba (Pallas, 1764) (migratory) occupied the third position in the sociality rank and associated with migratory species frequently. Southern Caracara Carara plancus (Miller, 1777) and Black Vulture Coragyps atratus (Beschstein, 1793) (both resident) were uniquely found among heterospecific groups with necrophagous and resident species. Kelp Gull Larus dominicanus Lichtenstein, 1823 (resident) associated more frequently with resident species. The sociality in assemblages of birds may promote advantages such as an increased collective awareness in dangerous situations and indication of sites with abundant food sources.

Desempeño de tanques decantadores de sólidos en un sistema de recirculación para producción de tilapia

To compare the removal efficiency of solids, turbidity and apparent color between a conventional and a column settling tanks in a recirculating aquaculture system (RAS) for tilapia farming. Materials and methods. Tilapia with a stocking density between 30 and 33 kg/m3 were cultured in a RAS consisting of a water level control box, PVC piping system, three plastic tanks for culture, conventional horizontal flow settling tank (Con.ST), column vertical flow settling tank (Col.ST), three phase fluidized bed reactor, oxygen transfer reactor, air compressor, air blower, centrifugal pump. The Con.ST operated at a volume of 1.4 m3 and hydraulic retention time (HRT) of 2.94 h; and was drained weekly for washing and sludge collection, representing a 55%discharge of system water volume. The Col.ST operated with a volume of 0.30 m3 and HRT of 0.553 h. Three daily partial draining operations were executed, representing a discharge of 50% of the system volume. Results. The mean solids removal efficiencies were: 34.01 and 44.44%for total solids; 64.45 and 71.71% for suspended solids; 21.10 and 45.65% volatile solids; 65.51% and 62.79% for turbidity; and 56.37 and 50.91% for apparent color, respectively for Con.ST and Col.ST. Conclusions. The two settling devices are useful on removal of the studied parameters and presented similar performance on turbidity and apparent color removal; however, the Col.ST was more efficient than Con.ST for solids removal, requires less space, less volume and requires less discharge water volume, displaying feasibility for its use on RAS.

Caracterização geoelétrica da área de curtume localizado no Distrito Industrial de Icoaraci, Belém-Pará

Foi desenvolvido um estudo da subsuperfície rasa para investigar a possibilidade de contaminação do subsolo por líquidos usados no tratamento de couros em área industrial. O estudo foi realizado na área da indústria Couro do Norte, Bairro de Maracacuera, no Distrito Industrial de Icoaraci (município de Belém-Pará). Durante o estudo foram feitas medidas para a determinação do fluxo de água do primeiro aqüífero e aplicada metodologia geofísica com a finalidade de detectar a possível contaminação do subsolo por poluentes liberados pelo curtume. As metodologias geofísicas utilizadas foram: eletrorresistividade (na forma de imageamento e través de sondagens verticais), potencial espontâneo, eletromagnético (Slingram) e radar de penetração no solo (GPR). A interpretação dos dados eletromagnéticos permitiu identificar a presença de zonas mais condutivas (provável pluma de contaminação) e zonas mais resistivas (blocos lateríticos). A distribuição dos potenciais medidos através do Método do Potencial Espontâneo indicou o sentido do fluxo subterrâneo local. Com as Sondagens Elétricas Verticais determinaram-se os valores de resistividade em subsuperfície para os diferentes horizontes correlacionando-os sempre com as informações obtidas no Caminhamento Elétrico. Através dos dados de GPR identificou-se a presença de blocos lateríticos, tubulações de metal e zonas com elevada atenuação (zona de sombra) que indicam a presença de contaminação.

IMPACTOS AMBIENTAIS DECORRENTES DE VAZAMENTO DE GÁS NATURAL DE BAIXA E MÉDIA PRESSÕES, NA ÁREA URBANA CENTRAL DO MUNICÍPIO DE SÃO PAULO

Com a busca por fontes de energia alternativas, o gás natural vem adquirindo posicionamento de destaque por seu relativo baixo custo de aquisição ao consumidor final e por apresentar reduzidos impactos na implantação de dutovias, comparados com outras fontes de energia (hidroelétrica e fissão). O presente trabalho foi direcionado para a verificação de possíveis impactos oriundos de vazamentos em tubulações de gás em sua fase operacional. A área de estudo localiza-se no Município de São Paulo; sua escolha deve-se por apresentar tubulações centenárias que demandam constantes intervenções ou manutenções e pela fácil captação de amostras para análise. Foram amostrados 40 pontos e nestes analisados aspectos dos meios antrópico, biótico e físico-químico. O método adotado fundamentou-se na caracterização dos dutos de gás e sua manutenção, no diagnóstico ambiental, considerados os fatores ambientais solo, ar, flora, fauna, condições de vida da população e paisagem urbana, e posterior identificação de impactos, nas situações de alteração dos impactos ambientais. Os resultados demonstraram que qualquer vazamento de gás gera uma alteração em pelo menos um fator ambiental, denotando um impacto. Novas linhas de estudo são propostas como melhor análise químico-física do material exposto ao contaminante e reações químicas do odorante com o solo que teve contato.

Estudo de sensores PZT aplicados à detecção de danos em tubulações

Pós-graduação em Engenharia Elétrica - FEIS

Avaliação de juntas soldadas em tubos de aço carbono submetidos a altas temperatura e pressões

The welding process in industrial piping is still the most effective way to ensure the durability and quality of the wide range of industrial process, although because of the high demand for energy and quality of the produced products, the piping has been constantly tested for high pressure applications and still high temperature. The welding method analyzed is the TIG (Tungsten Inert Gas) welding or GTAW (Gas-Shielded Tungsten Arc Welding), which ones have as principal feature the utilization of a not consumable tungsten electrode in the torch extremity , in this process is necessary a protective atmosphere of inert gas. The welding TIG advantage is the obtaining of a welded seam clean and with quality for not has slag after the welding. This work has as objective show the variability in the carbon steel piping welding parameters and by the tests in four proof bodies will be shown the influence of the variation of the welding methods in a welded seam. The tests will vary since the piece to be welded preparation, till penetrating liquid tests, welding macrography, welding x-ray and traction tests. Even been a clean and with quality welding is necessary a final inspection in the seam welded looking for defects almost inevitable resulted of the welded process, the obtained results have the objective of indicate and minimize the defects to ensure quality and durability of the welded seam

Criação de novo procedimento de engenharia que possibilite a rastreabilidade das tubulações de uma indústria química

The number of piping in an industry is high. Through this piping are conducted several kind of products at several temperature and pressure conditions. In a chemical company, the piping quantity conducting harmful chemical products to human health and to the environment is higher. Nowadays the theme sustainability is often mentioned and harm to environment may cause irreversible damage to the human being, to the fauna, to the flora and to company´s credibility. In this context, controlling over the piping to avoid accidents is mandatory. The objective of this monograph is to create a procedure which enables the chemical companies piping traceability. This monograph analyses the several existent traceability system in the three economy sectors and approaches the technical question of industrial piping in order to create a procedure that achieves its objectives as a technical document and at the same time be economically feasible, with low complexibility level and high practicability. Some possibilities to elaborate this procedure had been studied, as the creation of an alphanumeric code and making with a chisel in the pipeline based on ASTM F2897 and the use of chips to store the information. However, the procedure which best meet the requirement as low cost and high applicability is filling out an electronic plan with information about welding process, welding certification, welding consumables and inspections

Duração da eclosão e temperatura de incubação sobre a qualidade dos pintos, seu desempenho e qualidade de carne

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)