THE DISPERSION AND SELECTIVE FLOCCULATION OF HEMATITE ORE

Iron ore is one of the most important ores in the world. Over the past century, most mining of iron ore has been focused on magnetite (Fe3O4). As the name suggests, magnetite is magnetic in nature and is easily separated from gangue (unwanted) minerals through magnetic separation processes. Unfortunately, the magnetite ore bodies are diminishing. Because of this, there has been a recent drive to pursue technology that can economically separate hematite (Fe2O3) from its gangue minerals as hematite is a much more abundant source of iron. Most hematite ore has a very small liberation size that is frequently less than 25μm. Beneficiation of any ore with this fine of a liberation size requires advanced processing methods and is seldom pursued. A single process, known as selective flocculation and dispersion, has been successfully implemented at a plant scale for the beneficiation of fine liberation size hematite ore. Very little is known about this process as it was discovered by the U.S. Bureau of Mines by accident. The process is driven by water chemistry and surface chemistry modifications that enhance the separation of the hematite from its gangue minerals. This dissertation focuses on the role of water chemistry and process reagents in this hematite beneficiation process. It has been shown that certain ions, including calcium and magnesium, play a significant role in the process. These ions have a significant effect on the surface chemistry as reported by zeta potential studies. It was shown that magnesium ions within the process water have a more significant impact on surface chemistry than calcium ions due to steric hindrance effects at the hematite surface. It has also been shown that polyacrylic acid dispersants, if used in the process, can increase product quality (increase iron content, decrease phosphorus content, decrease silica content) substantially. Water, surface and reagent chemistry experiments were performed at a laboratory, pilot, and full plant scale during the course of this work. Many of the conclusions developed in the laboratory and pilot scale were found to be true at the full plant scale as well. These studies are the first published in history to develop theories of water chemistry and surface chemistry interactions at a full plant scale.

A Metallographic Study of Primitive Copper Work.

The field of archaeology and that of metallurgy appear to be widely separated and in no way related. Work done in recent years, however, tends to show that, in many ways, the metallurgist can supplement and enhance the information gain­ed by the archaeologist, at least in regard to those objects which have been made of metal.

A Rapid Determination of Small Amounts of Lead in Zinc

This investigation, carried on in the metallur­gical laboratories at the Montana School of Mines, was undertaken with the desire to work out a rapid method for the estimation, or the determination, of the amount of lead in zinc.

Electrolytic Manganese

The production of metallic manganese by electrolysis is of potential value for the recovery of this strategic metal from domestic deposits. These deposits are largely unsuitable for the production of ferromanganese, but they are amenable to low-cost leaching processes.

A Report of the Geology of the Golden Sunlight Mining District

This paper is a report of a geological survey made of an area of approximately fifty square miles lying Northeast of Whitehall, Montana, in the region of the Golden Sun­light Mine. The survey was made by a field party consisting of twenty-three members of the senior class of the Montana School of Mines.

The Acropolitan - v. 1, no. 4

In this issue...Main Hall, Coach McAuliffe, State Bureau of Mines, Butte, Montana, Emmet Cullity, smelter, zinc, Moulton mine

The Acropolitan - v. 5, no. 4

In this issue...Debate Team, K. C. Gym, Constitution, John F. Rickards, Coach McAuliffe, Mines Basketball, Bureau of Mines, Butte, Montana

The Acropolitan - v. 7, no. 4

In this issue...Dr. C. H. Clapp, Montana State Bureau of Mines, poetry, Al's Photo Shop, Butte, Montana, Intercollegiate Track Meet, Normal College

The Solubility of Zinc Ethyl Xanthate in Water

A determination of the solubility of zinc ethyl xanthate was attempted by measuring the refractive index of a saturated solution of that salt. The small increment in refractive index effected by adding zinc ethyl xanthate to water in saturation quantities rendered measurements difficult and of dubious accuracy.

Geology of the Renova-Bone Basin and Mayflower Mine Areas

This report has been compiled from the data collected during the September, 1947, geologic field trip of the Montana School of Mines. The trip, under the direction of Dr. E. S. Perry, consisted of two weeks of field mapping and observation near Whitehall, Montana, and one week at the Montana School of Mines preparing this report.

A Study of the Physical Properties of Low Tin Solders

In 1947, out of the 100,000 long tons of tin con­sumed in the United States, 25,000 tons went into solder. Tin plate took 39,000 tons while babbit, bronze and coll­apsible tubes accounted for approximately 17,000 tons. Solder ranked second to tin plate and required more than the next three major uses combined.

The Amplifier - v. 9, no. 4

In this issue...US Bureau of Land Management, Koehler Stout, Denver Post, President Kennedy, Anaconda Company, American Society of Metals, Metals Bank