TiB2 nanostructured coating for GFRP injection moulds

In the injection moulding of polypropylene reinforced with hard glass fibres, die materials are commonly subjected to severe abrasive wear. In order to improve its wear resistance, an unbalanced magnetron sputtering PVD compositional monolayered coating has been produced. The film was composed by a nanostructured TiB2 monolayer. Microstructure characterization and thickness evaluation were conducted by scanning electron microscopy (SEM). Film topography and roughness were accessed by SEM and Atomic Force Microscopy (AFM). The phase analyse was investigated by X-ray diffraction (XRD), using Cu Kalpha radiation. Scratch tests were conducted in order to study the film adhesion to the substrate. Load-Displacement curves (nanoindentation analysis) allowed measuring the film hardness and Young's modulus. A ball-cratering tribometer was used to determine the micro-abrasion laboratorial wear resistance, under different tests conditions, using SiC particles in distilled water slurry. At the end of these tests, the worn surfaces were analyzed by SEM and Energy Dispersive X-ray Spectroscopy (EDS) in order to compare these results with some other coatings already tested in the same conditions. To test the practical wear resistance, 135000 injection cycles were done in a plastic injection industrial mould. Coated samples were put on the plastic feed canal, after a turbulent zone. In these tests, a 30% (wt) glass fibres reinforced polypropylene was used. Worn sample surfaces were analyzed by SEM after 45.000 and 90.000 cycles. Image analyses were made in order to evaluate the damage increases and to observe the wear mechanisms involved.

Increasing the wear resistance of molds for injection of glass fiber reinforced plastics

Abrasion by glass fibers during injection molding of fiber reinforced plastics raises new challenges to the wear performance of the molds. In the last few decades, a large number of PVD and CVD coatings have been developed with the aim of minimizing abrasion problems. In this work, two different coatings were tested in order to increase the wear resistance of the surface of a mold used for glass fiber reinforced plastics: TiAlSiN and CrN/CrCN/DLC. TiAlSiN was deposited as a graded monolayer coating while CrN/CrCN/DLC was a nanostructured coating consisting of three distinct layers. Both coatings were produced by PVD unbalanced magnetron sputtering and were characterized using scanning electron microscopy (SEM) provided with energy dispersive spectroscopy (EDS), atomic force microscopy (AFM), micro hardness (MH) and scratch test analysis. Coating morphology, thickness, roughness, chemical composition and structure, hardness and adhesion to the substrate were investigated. Wear resistance was characterized through industrial tests with coated samples and an uncoated reference sample inserted in a feed channel of a plastic injection mold working with 30 wt.% glass fiber reinforced polypropylene. Results after 45,000 injection cycles indicate that the wear resistance of the mold was increased by a factor of 25 and 58, by the TiAlSiN and CrN/CrCN/DLC coatings, respectively, over the uncoated mold steel.

Real time fault injection using a modified debugging infrastructure

Dependability is a critical factor in computer systems, requiring high quality validation & verification procedures in the development stage. At the same time, digital devices are getting smaller and access to their internal signals and registers is increasingly complex, requiring innovative debugging methodologies. To address this issue, most recent microprocessors include an on-chip debug (OCD) infrastructure to facilitate common debugging operations. This paper proposes an enhanced OCD infrastructure with the objective of supporting the verification of fault-tolerant mechanisms through fault injection campaigns. This upgraded on-chip debug and fault injection (OCD-FI) infrastructure provides an efficient fault injection mechanism with improved capabilities and dynamic behavior. Preliminary results show that this solution provides flexibility in terms of fault triggering and allows high speed real-time fault injection in memory elements

Real time fault injection using enhanced OCD -- a performance analysis

Fault injection is frequently used for the verification and validation of dependable systems. When targeting real time microprocessor based systems the process becomes significantly more complex. This paper proposes two complementary solutions to improve real time fault injection campaign execution, both in terms of performance and capabilities. The methodology is based on the use of the on-chip debug mechanisms present in modern electronic devices. The main objective is the injection of faults in microprocessor memory elements with minimum delay and intrusiveness. Different configurations were implemented and compared in terms of performance gain and logic overhead.

Using NEXUS compliant debuggers for real time fault injection on microprocessors

As electronic devices get smaller and more complex, dependability assurance is becoming fundamental for many mission critical computer based systems. This paper presents a case study on the possibility of using the on-chip debug infrastructures present in most current microprocessors to execute real time fault injection campaigns. The proposed methodology is based on a debugger customized for fault injection and designed for maximum flexibility, and consists of injecting bit-flip type faults on memory elements without modifying or halting the target application. The debugger design is easily portable and applicable to different architectures, providing a flexible and efficient mechanism for verifying and validating fault tolerant components.

Real-time fault injection using enhanced on-chip debug infrastructures

The rapid increase in the use of microprocessor-based systems in critical areas, where failures imply risks to human lives, to the environment or to expensive equipment, significantly increased the need for dependable systems, able to detect, tolerate and eventually correct faults. The verification and validation of such systems is frequently performed via fault injection, using various forms and techniques. However, as electronic devices get smaller and more complex, controllability and observability issues, and sometimes real time constraints, make it harder to apply most conventional fault injection techniques. This paper proposes a fault injection environment and a scalable methodology to assist the execution of real-time fault injection campaigns, providing enhanced performance and capabilities. Our proposed solutions are based on the use of common and customized on-chip debug (OCD) mechanisms, present in many modern electronic devices, with the main objective of enabling the insertion of faults in microprocessor memory elements with minimum delay and intrusiveness. Different configurations were implemented starting from basic Components Off-The-Shelf (COTS) microprocessors, equipped with real-time OCD infrastructures, to improved solutions based on modified interfaces, and dedicated OCD circuitry that enhance fault injection capabilities and performance. All methodologies and configurations were evaluated and compared concerning performance gain and silicon overhead.

A modified debugging infrastructure to assist real time fault injection campaigns

Fault injection is frequently used for the verification and validation of the fault tolerant features of microprocessors. This paper proposes the modification of a common on-chip debugging (OCD) infrastructure to add fault injection capabilities and improve performance. The proposed solution imposes a very low logic overhead and provides a flexible and efficient mechanism for the execution of fault injection campaigns, being applicable to different target system architectures.

Rapid automated method for on-site determination of sulfadiazine in fish farming: a stainless steel veterinary syringe coated with a selective membrane of PVC serving as a potentiometric detector in a flow-injection-analysis system

Sulfadiazine is an antibiotic of the sulfonamide group and is used as a veterinary drug in fish farming. Monitoring it in the tanks is fundamental to control the applied doses and avoid environmental dissemination. Pursuing this goal, we included a novel potentiometric design in a flow-injection assembly. The electrode body was a stainless steel needle veterinary syringe of 0.8-mm inner diameter. A selective membrane of PVC acted as a sensory surface. Its composition, the length of the electrode, and other flow variables were optimized. The best performance was obtained for sensors of 1.5-cm length and a membrane composition of 33% PVC, 66% onitrophenyloctyl ether, 1% ion exchanger, and a small amount of a cationic additive. It exhibited Nernstian slopes of 61.0 mV decade-1 down to 1.0×10-5 mol L-1, with a limit of detection of 3.1×10-6 mol L-1 in flowing media. All necessary pH/ionic strength adjustments were performed online by merging the sample plug with a buffer carrier of 4-(2-hydroxyethyl)-1-piperazineethanesulfonic acid, pH 4.9. The sensor exhibited the advantages of a fast response time (less than 15 s), long operational lifetime (60 days), and good selectivity for chloride, nitrite, acetate, tartrate, citrate, and ascorbate. The flow setup was successfully applied to the analysis of aquaculture waters. The analytical results were validated against those obtained with liquid chromatography–tandem mass spectrometry procedures. The sampling rate was about 84 samples per hour and recoveries ranged from 95.9 to 106.9%.

Cardiovascular profile after intravenous injection of Africanized bee venom in awake rats

The manifestations caused by Africanized bee stings depend on the sensitivity of the victim and the toxicity of the venom. Previous studies in our laboratory have demonstrated cardiac changes and acute tubular necrosis (ATN) in the kidney of rats inoculated with Africanized bee venom (ABV). The aim of the present study was to evaluate the changes in mean arterial pressure (MAP) and heart rate (HR) over a period of 24 h after intravenous injection of ABV in awake rats. A significant reduction in basal HR as well as in basal MAP occurred immediately after ABV injection in the experimental animals. HR was back to basal level 2 min after ABV injection and remained normal during the time course of the experiment, while MAP returned to basal level 10 min later and remained at this level for the next 5 h. However, MAP presented again a significant reduction by the 7th and 8th h and returned to the basal level by the 24th h. The fall in MAP may contribute to the pathogenesis of ATN observed. The fall in MAP probably is due to several factors, in addition to the cardiac changes already demonstrated, it is possible that the components of the venom themselves or even substances released in the organism play some role in vascular beds.

Avaliação da injecção de grouts em alvenarias antigas com ensaios não destrutivos

Dissertação para obtenção do Grau de Mestre em Engenharia Civil

Análise das propriedades de grout endurecido - influência da adição de sílica de fumo a grouts de cal hidráulica

4º Congreso de patología y rehabilitación de edificios. PATORREB 2012

Thermo-hydro-mechanical analysis of CO2 injection into deep aquifers

One of the biggest challenges for humanity is global warming and consequently, climate changes. Even though there has been increasing public awareness and investments from numerous countries concerning renewable energies, fossil fuels are and will continue to be in the near future, the main source of energy. Carbon capture and storage (CCS) is believed to be a serious measure to mitigate CO2 concentration. CCS briefly consists of capturing CO2 from the atmosphere or stationary emission sources and transporting and storing it via mineral carbonation, in oceans or geological media. The latter is referred to as carbon capture and geological storage (CCGS) and is considered to be the most promising of all solutions. Generally it consists of a storage (e.g. depleted oil reservoirs and deep saline aquifers) and sealing (commonly termed caprock in the oil industry) formations. The present study concerns the injection of CO2 into deep aquifers and regardless injection conditions, temperature gradients between carbon dioxide and the storage formation are likely to occur. Should the CO2 temperature be lower than the storage formation, a contractive behaviour of the reservoir and caprock is expected. The latter can result in the opening of new paths or re-opening of fractures, favouring leakage and compromising the CCGS project. During CO2 injection, coupled thermo-hydro-mechanical phenomena occur, which due to their complexity, hamper the assessment of each relative influence. For this purpose, several analyses were carried out in order to evaluate their influences but focusing on the thermal contractive behaviour. It was finally concluded that depending on mechanical and thermal properties of the pair aquifer-seal, the sealing caprock can undergo significant decreases in effective stress.

Avaliação do efeito combinado de temperatura, tempo de repouso e pressão de injecção na eficiência de injecção de grouts

Na maioria dos monumentos e edifícios que constituem os centros históricos e urbanos, não só em Portugal, como também noutras cidades europeias, as paredes são em alvenaria. Actualmente, grande parte destas construções em alvenaria apresenta danos estruturais, pelo que devido ao seu valor patrimonial, cultural e arquitectónico, devem ser alvo de especial atenção para sua conservação. O presente trabalho incide sobre uma das técnicas que tem sido considerada mais adequada para restabelecer a homogeneidade, uniformidade de tensões e continuidade dos panos de alvenaria antiga: a injecção de grouts (caldas). A injecção de grouts tem dois objectivos principais, sendo o primeiro o preenchimento dos vazios e fendas existentes, no sentido de aumentar a compacidade da alvenaria e,consequentemente, a resistência à flexão, à compressão e ao corte. O segundo objectivo tem por base a criação de ligações entre dois ou mais panos de uma alvenaria, o que é fundamental no caso de ligações defeituosas entre os panos, incrementado o comportamento monolítico da alvenaria. A realização de injecções de grout em edifícios históricos deve ter em conta a compatibilidade com os materiais existentes. Por isso, neste estudo foi escolhido um grout à base de cal hidráulica, devido à maior proximidade física, mecânica e química com os materiais de alvenarias antigas. O grout deve ser concebido de forma a obter o melhor desempenho, quer do ponto de vista da injectabilidade, quer de durabilidade. Torna-se então fundamental adquirir um conhecimento sobre os parâmetros que influenciam as propriedades do grout no que respeita ao momento de injecção, como também da compacidade que adquire após inserido no interior do meio poroso. Neste sentido no presente trabalho abordam-se parâmetros como a temperatura e a pressão a que o grout é injectado, e o tempo (de repouso) desde o momento da preparação do grout até à sua injecção. De forma a aumentar a compacidade e resistência mecânica da alvenaria a ser injectada por grout, procura-se avaliar o efeito da presença de diferentes quantidades de sílica de fumo na composição do grout. Com o intuito de estudar os parâmetros descritos analisaram-se modelos injectados com grout de forma a simular injecções de grout realizadas no pano interior de alvenarias antigas de pedra constituídas por três panos. No sentido de avaliar a qualidade destas injecções de grouts recorreu-se ao ensaio de ultra-sons e à tomografia ultra-sónica. A combinação destas técnicas de análise nãodestrutivas pode ser aplicada de forma bastante útil na detecção da morfologia interna dos modelos criados, fornecendo uma informação quantitativa e qualitativa sobre a sua compacidade e densidade. De forma a conferir a viabilidade do ensaio de ultra-sons e da tomografia ultra-sónica, realizaram-se ensaios mecânicos, nomeadamente, o ensaio de resistência à tracção por compressão diametral e o ensaio de corte, com o intuito de conhecer as resistências mecânicas dos provetes

Influência da exsudação e da perda de água nas propriedades reológicas de grouts

A sociedade dispõe hoje de um vasto património edificado que na maioria dos casos necessita de conservação para que continue a corresponder às necessidades e expectativas das comunidades. A alvenaria de pedra de múltiplos panos apresenta-se como a solução construtiva mais comum nos centros urbanos europeus. No entanto, a sua conservação requer na maioria das vezes intervenções de consolidação com vista à melhoria das suas características mecânicas e consequente integridade estrutural. A técnica de consolidação por injeção de grouts é uma das mais utilizadas neste tipo de solução construtiva. O trabalho aqui apresentado teve como objetivo contribuir para o conhecimento dos grouts, à base de cal hidráulica, para injeção em alvenarias antigas de três panos. Concretamente, sobre a influência da perda de água e da exsudação nas suas propriedades reológicas. É sabido, que as propriedades no estado fresco dos grouts condicionam a resistência mecânica e durabilidade no estado sólido. Essas estão dependentes da capacidade de penetração nas fendas da alvenaria, preenchimento uniforme dos vazios e da manutenção da homogeneidade do grout, ao longo de todo o processo de reforço. Neste sentido, definiu-se para a campanha experimental a realização de dois tipos de ensaios: fluidez-estabilidade e reométricos, de forma a quantificar os parâmetros definidos, genericamente, pelas propriedades em cima referidas. Durante os ensaios com o reómetro rotacional (pratos paralelos), investigou-se o fenómeno de escorregamento para três formulações de grouts. Foi possível correlacionar a ocorrência deste fenómeno com as condições de ensaio no reómetro (tensão e taxas de corte aplicadas e gap) e com a sua composição, nomeadamente o rácio entre água/ligante. Propôs-se, também, a colagem de uma lixa na superfície da geometria do reómetro, de forma a mitigar a subestimação dos parâmetros reológicos, introduzidas pelo escorregamento.

Análise experimental da resistência ao corte do núcleo interior de alvenarias de pano múltiplo consolidadas com injecção de grouts

A quantidade de edifícios em degradação em Portugal que necessita de reabilitação é bastante elevada. As alvenarias antigas e históricas por vezes apresentam um estado avançado de degradação por ineficiente concepção ou por falta de manutenção. Desta forma as alvenarias necessitam de acções de reforço e consolidação com o intuito de fortalecer as suas resistências a diversos tipos de carregamentos. A presente dissertação está relacionada com uma técnica de consolidação das mais utilizadas e actuais, a injecção de grouts em alvenarias. O reforço por injecção de grouts é bastante utilizado em alvenarias de pano múltiplo, onde permite uma maior coesão entre materiais, uniformidade de tensões e continuidade de panos. Os principais objectivos de consolidação de uma alvenaria através da técnica de injecção de grouts são: a ocupação de espaços vazios de forma a aumentar a sua rigidez e a sua resistência; e o restabelecimento das ligações entre panos que ao longo do tempo deixou de existir, ou seja, um comportamento monolítico quando aplicado um carregamento vertical ou horizontal como um sismo. Daí a importância da análise de resistência ao corte numa da alvenaria de pano múltiplo. O presente trabalho teve uma componente laboratorial muito extensa, onde se efectuou injecções em modelos paralelipipédicos simulando o núcleo interior de uma parede de alvenaria antiga. O grout constituído por cal hidraúlica, superplastificante e água foi injectado no molde com um dos meios porosos de um dos dois materiais, calcário ou cerâmico. Após a cura cortaram-se em fatias os provetes e analisou-se a velocidade de propagação de ultra-sons com dois tipos de trandutores (cilíndricos e cónicos). Os ensaios mecânicos utilizados foram o diagonal test e o ensaio de corte directo de modo a determinar a resistência ao corte e finalmente comparou-se os valores dos ensaios para determinação das propriedades. Ainda com o intuito de avaliar as ligações grout-partícula do meio poroso foram avaliadas algumas fotografias tiradas a partir da lupa binocular. A técnica de injecção de grouts demonstrou-se uma técnica muito interessante e eficiente na análise de corte, no entanto esta técnica apresenta melhores resultados quando é utilizada em consonância com outras técnicas.