Photocatalytic decolorization of lanasol blue CE dye solution using a flat-plate reactor

This paper reports the effectiveness of the photocatalysis TiO₂ in degrading Lanasol Blue CE. A flat-plate reactor (FPR) with a reactor area of 0.37 m² and ultraviolet (UV) light source of six 36 W blacklight lamps was used in the study. Operating variables including dosage of the photocatalyst, flow rates through the FPR, UV intensity, and tilted angle of the reactor were investigated to degrade Lanasol Blue CE. Results showed that the photocatalytic process can efficiently remove the color in textile dyeing effluent. The degradation process was approximated using first-order kinetics. The photocatalytic apparent reaction rate increased with the increasing UV intensity received by the photocatalyst TiO₂ in slurry. The liquid flow rate and tilted angle influenced the film thickness. The apparent reaction rate constant was mainly determined by the liquid film thickness, UV intensity, and the dosage of the photocatalyst. The findings of this research can be utilized as preliminary input for potential solar photocatalytic applications on color removal from dye solutions.

Internal structure and pigment granules in colored alpaca fibers

Alpaca fibers have some distinct properties such as softness and warmth, which have not been fully understood in combination with the fiber internal structures. In the present investigation, the internal structures of alpaca fibers have been closely examined under the scanning electron microscope (SEM), especially in the longitudinal direction. The results showed that numerous pigment granules reside loosely inside pockets in brown and dark-brown alpaca fibers. These pigment granules were mainly distributed inside the cortical cells, the medullation regions as well as underneath the cuticles. Their size in the brown alpaca fibers was smaller and more uniformly round than in the dark-brown fibers. These granules in colored alpaca fibers loosen the bundle of cortical cells, providing many crannies in the fibers which may contribute to the superior flexibility, warmth and softness of the fibers. Moreover, there are no heavy metal elements found in the granules. The mordant hydrogen peroxide bleaching employed could eliminate the pigment granules and create many nano-volumes for further dyeing of fibers into more attractive colors.

Photocatalytic degradation of dyes in wastewater using TiO2/UV in a flat-plate reactor

The photocatalyst TiO₂ with UV irradiation was used to degrade dyes in textile effluent in a flat-plate photoreactor. A test system was built with the reactor area of 1 x 0.3m2, UV light of six 36W-blacklight. TiO₂ powder P25 with BET surface area 50±15m2/g, average primary particle size 21 nm, purity> 99.5% and content of 83.9% anatase and 16.1 % rutile was used as the photocatalyst. A number of dyes commonly present in dyeing wastewater were tested in this study. The different operating parameters, such as dosage of photocatalyst, the structure of the reactor, flow rates through the flat-plate reactor, UV radiation intensity and tilted angle of the reactor, were investigated. The results showed that the photocatalytic process could efficiently remove most of the colour contained in the dyeing wastewater. It was experimentally observed that first-order kinetics was adequate for characterising the process. The flow rate and the tilted angle had some influence on the film thickness of the fluid in the reactor and the empirical correlation between the film thickness of the fluid and these two parameters was developed. The photoreaction rate was mainly determined by the film thickness of the fluid on the reactor surface and the dosage of the photocatalyst. Optimum operating parameters of the system were found to be at the film thickness of about 1.4mm and a TiO₂ dosage of 1 gIL. The higher the UV intensity, the faster the reaction rate was. The results of these experiments showed that this method has the great potential for colour removal from wastewater at commercial scale.

To overcome the common difficulty of separating the used TiO₂ suspension after treatment precipitation followed with filtration was used in this study to determine the separation efficiencies. On the other hand, TiO₂ in a small pillar shape was also studied for photocatalytic degradation of textile dye effluent. The pillar pellet was made in Oegussa Company, Germany ranging from 2.5 to 5.3mm long and with a diameter of 3.7mm. It was almost pure TiO₂ (83.2% anatase and 16.8% rutile), with a S-content of <20 ppm and a CI content of the order of 0.1 wt. %. No further elements are present in contents above 0.05 wt.%. The TiO₂ pillars were placed on the flat-plate reactor that was divided by the rectangular slots and irradiated under UV light when the treated solution went through the reactor. Four dyes and their mixtures were tested. The results showed that the photocatalytic process under this configuration efficiently remove the colour from textile dyeing effluent, and pillar shape TiO₂ photocatalyst was not dissolved in water and very easy to be separated from solution, enabling it to be reused many times. The first-order kinetics was adequate for characterising the photocatalytic degradation process and the photocatalytic performance was comparable to TiO₂ powder. It is believed that the TiO₂ pellet would be a preferable form of photocatalyst in applications for textile effluent treatment process, and other wastewater treatment processes.

A comparative study on the felting propensity of animal fibers

The felting propensity of different animal fibers, particularly alpaca and wool, has been examined. The Aachen felting test method was employed. 1 g of each type of fiber was soaked in 50 ml of wetting solution and agitated in a dyeing machine to make felt balls. The diameter of each ball was measured in nine directions and the ball density was calculated in g/cm3; the higher the density value of the ball, the higher the feltability of the fibers. The effects of fiber diameter and fiber length on the felting propensity of these fibers were investigated. The results show that the alpaca fibers felt to a higher degree than wool fibers, and short and fine cashmere fibers have lower felting propensity than wool fibers at a similar diameter range. There is a higher tendency of felting for bleached and dyed alpaca fibers than for untreated fibers. Fiber length has a remarkable influence on the propensity of fiber felting. Cotton and nylon fibers were also tested for felting propensity to verify the mechanism responsible for the different fiber felting behavior.

Surface modification and bleaching of pigmented wool

We treat naturally pigmented karakul wool with a surface modification system of chlorination and catalytic bleaching, then examine its structure and properties. SEM photos reveal the surface morphology of karakul wool, and the Allworden reaction shows the extent of damage to the epicuticle. The results show that the surface modification removes the bulk of the fiber scales and bleaching increases fiber whiteness. After bleaching, the felting propensity of karakul wool improves slightly and its dye uptake decreases. For modified and bleached karakul wool, the felting propensity decreases, the dyeing rate increases, and equilibrium exhaustion decreases compared with untreated karakul wool.

Vision

"No photographed images. All handmade. It's all these squares, lines. The main techniques were bleaching and dyeing and sticking letraset-type material to the film strip. Used the pos/neg thing, inserting film strips to sustain shapes, otherwise you're talking about the one film all the time: it begins to look the same. There is a growing need to sustain shapes, patterns, etc. Hence the squares, lines. Breaking away from the rush of shapes. It's more of a problem to get away from in Vision because there are no photographic images. A very ordered film. Very Dutch. Took it all out of 800 ft. of this type of stuff and ended up with 150 ft. of selected squares and circles. The images don't rush, they much more fold over the top of one another. Mondrian-inspired." http://www.innersense.com.au/mif/debruyn_films.html

Photochromic coloration of wool fabric

A method has been developed for producing photochromic wool fabric by applying a layer of hybrid silica containing a photochromic dye onto wool fibres. A number of different hybrid silicas were prepared by the sol-gel technique involving co-hydrolysis and co-condensation of alkyltrialkoxysilanes together with 3-glycidoxypropyltrimethoxysilane. With the dye Photorome II, it was possible to obtain a photo chromic coating which showed fast optical response. The coating had only a slight effect on the fabric handle. The durability of the coating appeared to be acceptable, at least for fashion wear.

Effects of plasma treatment of wool on the uptake of sulfonated dyes with different hydrophobic properties

A wool fabric has been subjected to an atmospheric-pressure treatment with a helium plasma for 30 seconds. X-ray photoelectron spectroscopy and time-of-flight secondary ion mass spectrometry confirmed removal of the covalently-bound fatty acid layer (F-layer) from the surface of the wool fibers, resulting in exposure of the underlying, hydrophilic protein material. Dye uptake experiments were carried out at 50 ºC to evaluate the effects of plasma on the rate of dye uptake by the fiber surface, as well as give an indication of the adsorption characteristics in the early stages of a typical dyeing cycle. The dyes used were typical, sulfonated wool dyes with a range of hydrophobic characteristics, as determined by their partitioning behavior between water and n-butanol. No significant effects of plasma on the rate of dye adsorption were observed with relatively hydrophobic dyes. In contrast, the relatively hydrophilic dyes were adsorbed more rapidly (and uniformly) by the plasma-treated fabric. It was concluded that adsorption of hydrophobic dyes on plasma-treated wool was influenced by hydrophobic interactions, whereas electrostatic effects predominated for dyes of more hydrophilic character. On heating the dyebath to 90 ºC in order to achieve fiber penetration, no significant effect of the plasma treatment on the extent of uptake or levelness of a relatively hydrophilic dye was observed as equilibrium conditions were approached.

The effect of pH on wool fiber diameter and fabric dimensions

Wool fabrics are often treated under conditions of varying pH in dyeing and finishing processes. It is known that in air the dimensions of wool fabrics change with the amount of fiber swelling at different regain. In this work, it has been shown that a similar relationship between fiber swelling and fabric dimensions existed in water at different pH values. The diameters of Merino and Corriedale wool fibers in water at different pH values were measured with an OFDA 2000 fiber diameter analyzer, fitted with a specially constructed accessory liquid cell. The results showed that the mean diameters of swollen wool fibers in water varied with pH. Minimum swelling was obtained in the range pH 5-7. It was found that the dimensions of wool fabric in water were dependent on the pH. The changes in fiber diameter in water could be attributed to changes in ionic interactions between charged acid and basic groups in wool protein with variations in pH.

Photochromic wool fabric by sol-gel coating

This thesis investigates the possibility of producing photochromic wool fabrics using a silica sol-gel coating method. Silicas made from sol-gel methods are uniquely suited to host photochromic dyes for developing colour-changing wool. The achieved photochromic effects have opened a new product area for fashion effects on wool textiles.

Study of Australian alpaca fibres

This work represents the first systematic study on the properties and processing performance of Australian alpaca fibres. The resistance to compression behaviour of alpaca fibres was found to differ considerably from that of wool. A new technique has been developed to objectively measure the softness of fibres. The bleaching and dyeing behaviour of alpaca fibres has also been examined.

Effect of plasma on the properties of protein fibres

Atmospheric pressure plasma with a relatively short exposure time was sufficient to modify the wool surface. The ageing studies showed the hydrophobic recovery of fibre surface took place at the early stages after plasma treatment. While plasma improved wool shrink-resistance, improvement in dyeability depends on the hydrophilic-hydrophobic nature of dyestuff.

Spectroscopic and model compound studies relevant to wool processing

Describes the development of a cell to hold loose wool fibre, fabric and yarn samples for the collection of Fourier Transform Raman spectra. Then follows a detailed study of reactions of Lanasol (Ciba) dyes with wool, the dyes forming covalent bonds with various amino acids in the fibres.

Investigation of an effluent treatment system for an integrated textile facility

Available effluent treatment systems to treat wool scour and dyehouse wastewaters were investigated. Electroflotation was found to be the most practicable treatment process as it had the ability to reduce the contaminant load in wastewaters. The quality of the treated wastewaters was then suitable for disposal to sewer or reuse on site.

Possible changes of pore size during nanofiltration

The textile industry plays an important role in the world economy as well as our daily life. However, the industry consuming a large quantity of water and generating huge amount of wastewater are unsustainable to the conservation of our precious resources and environment and need improvement. The wastewater, especially the one from spent cotton reactive dyebaths, contains high salt content, various dyes and high alkalinity. This study was carried out to investigate the feasibility of membrane filtration treating spent cotton reactive dye baths. A stirred cell with nanofiltration membrane was used aiming at reusing the reclaimed water. Spent dyebath solutions were synthesized containing hydrolyzed C. I. Reactive Black 5 and sodium chloride. When a piece of membrane was used repeatedly it was expected the flux would decrease after each usage due to fouling of impurities. However, it was found that the water flux increased while dye rejection decreased after each run. At pH 10, the dye rejection decreased significantly. It was proposed that the pore sizes of membrane might have changed during membrane filtration. An equation was derived calculating the possible changes of pore sizes.