A method for incorporating residual stresses into patient-specific finite element simulations of arteries with an example on AAAs

Through progress in medical imaging, image analysis and finite element (FE) meshing tools it is now possible to extract patient-specific geometries from medical images of abdominal aortic aneurysms(AAAs), and thus to study clinically-relevant problems via FE simulations. Such simulations allow additional insight into human physiology in both healthy and diseased states. Medical imaging is most often performed in vivo, and hence the reconstructed model geometry in the problem of interest will represent the in vivo state, e.g., the AAA at physiological blood pressure. However, classical continuum mechanics and FE methods assume that constitutive models and the corresponding simulations begin from an unloaded, stress-free reference condition.

Residual strain scanning of alumina-based ceramic composites by neutron diffraction

The objective of this work is to non-destructively determine the residual stress profile in the bulk of two characteristic types of alumina-based composites, with the aim of improving their durability and structural integrity.

Induction of engineered residual stresses fields and enhancement of fatigue life of high reliability metallic components by laser shock processing

Laser shock processing (LSP) is being increasingly applied as an effective technology for the improvement of metallic materials mechanical and surface properties in different types of components as a means of enhancement of their corrosion and fatigue life behavior. As reported in previous contributions by the authors, a main effect resulting from the application of the LSP technique consists on the generation of relatively deep compression residual stresses field into metallic alloy pieces allowing an improved mechanical behaviour, explicitly the life improvement of the treated specimens against wear, crack growth and stress corrosion cracking. Additional results accomplished by the authors in the line of practical development of the LSP technique at an experimental level (aiming its integral assessment from an interrelated theoretical and experimental point of view) are presented in this paper. Concretely, follow-on experimental results on the residual stress profiles and associated surface properties modification successfully reached in typical materials (especially Al and Ti alloys characteristic of high reliability components in the aerospace, nuclear and biomedical sectors) under different LSP irradiation conditions are presented along with a practical correlated analysis on the protective character of the residual stress profiles obtained under different irradiation strategies. Additional remarks on the improved character of the LSP technique over the traditional “shot peening” technique in what concerns depth of induced compressive residual stresses fields are also made through the paper

Residual stress distribution in ferritic-austenitic steel joints made by laser welding

The present investigation addresse the influence of laser welding process-ing parameters used for joining dis-similar metals (ferritic to austenitic steel), on the induced residual stress field. Welding was performed on a Nd:YAG laser DY033 (3300 W) in a continuous wave (CW), keyhole mode. The base metals (BM) employed in this study are AISI 1010 carbon steel (CS) and AISI 304L austenitic stainless steel (SS). Pairs of dissimilar plates of 200 mm x 45 mm x 3 mm were butt joined by laser welding. Different sets of parameters were used to engineer the base metals apportionment at joint formation, namely distinct dilution rates. Residual strain scanning, carried out by neutron diffraction was used to assess the joints. Through-thickness residual stress maps were determined for the laser welded samples of dis-similar steels using high spatial reso-lution. As a result, an appropriate set of processing parameters, able to mi-nimize the local tensile residual stress associated to the welding process, was found.

Residual stress distribution in ferritic to austenitic steel joints made by laser welding,

In this study, autogenous laser welding was used to join thin plates of low carbon ferritic and austenitic stainless steel. Due to the differences in the thermo-physical properties of base metals, this kind of weld exhibits a complex microstructure, which frequently leads to an overall loss of joint quality. Four welded samples were prepared by using different sets of processing parameters, with the aim of minimizing the induced residual stress field. The dissimilar austenitic-ferritic joints obtained under all welding conditions were uniform and free of defects. Variations in beam position did not influence the weld geometiy, which is a typical keyhole welding. Microstructural characterization and residual strain scanning (by neutron diffraction) were used to assess the features of the joints. By varying laser beam power density and by displacing the laser beam towards the carbon steel side, an optimum combination of processing parameters was found.

Mechanical behavior and residual stress field of dissimilar laser welded joints

The present investigation addresses the mechanical behavior and residual stress field of dissimilar joints produced by laser welding. Microstructure characterization and residual strain scanning, carried out by neutron diffraction, were used to assess the joints features. It was found that the heat source position influences the base metals dilution and the residual stress field associated to the welding process. The tensile behavior of the joint, different zones achieved by using a video-image based system (VIC-2D) reveals that the residual stress field, together with the positive difference in yield between the weld metal and the base materials protects the joint from being plastically deformed.

Determinación de un modelo de geoide gravimétrico para Puerto Rico como sistema de referencia para las altitudes ortométricas

El geoide, definido como la superficie equipotencial que mejor se ajusta (en el sentido de los mínimos cuadrados) al nivel medio del mar en una determinada época, es la superficie que utilizamos como referencia para determinar las altitudes ortométricas. Si disponemos de una superficie equipotencial de referencia como dátum altimétrico preciso o geoide local, podemos entonces determinar las altitudes ortométricas de forma eficiente a partir de las altitudes elipsoidales proporcionadas por el Sistema Global de Navegación por Satélite (Global Navigation Satellite System, GNSS ). Como es sabido uno de los problemas no resueltos de la geodesia (quizás el más importante de los mismos en la actualidad) es la carencia de un dátum altimétrico global (Sjoberg, 2011) con las precisiones adecuadas. Al no existir un dátum altimétrico global que nos permita obtener los valores absolutos de la ondulación del geoide con la precisión requerida, es necesario emplear modelos geopotenciales como alternativa. Recientemente fue publicado el modelo EGM2008 en el que ha habido una notable mejoría de sus tres fuentes de datos, por lo que este modelo contiene coeficientes adicionales hasta el grado 2190 y orden 2159 y supone una sustancial mejora en la precisión (Pavlis et al., 2008). Cuando en una región determinada se dispone de valores de gravedad y Modelos Digitales del Terreno (MDT) de calidad, es posible obtener modelos de superficies geopotenciales más precisos y de mayor resolución que los modelos globales. Si bien es cierto que el Servicio Nacional Geodésico de los Estados Unidos de América (National Geodetic Survey, NGS) ha estado desarrollando modelos del geoide para la región de los Estados Unidos de América continentales y todos sus territorios desde la década de los noventa, también es cierto que las zonas de Puerto Rico y las Islas Vírgenes Estadounidenses han quedado un poco rezagadas al momento de poder aplicar y obtener resultados de mayor precisión con estos modelos regionales del geoide. En la actualidad, el modelo geopotencial regional vigente para la zona de Puerto Rico y las Islas Vírgenes Estadounidenses es el GEOID12A (Roman y Weston, 2012). Dada la necesidad y ante la incertidumbre de saber cuál sería el comportamiento de un modelo del geoide desarrollado única y exclusivamente con datos de gravedad locales, nos hemos dado a la tarea de desarrollar un modelo de geoide gravimétrico como sistema de referencia para las altitudes ortométricas. Para desarrollar un modelo del geoide gravimétrico en la isla de Puerto Rico, fue necesario implementar una metodología que nos permitiera analizar y validar los datos de gravedad terrestre existentes. Utilizando validación por altimetría con sistemas de información geográfica y validación matemática por colocación con el programa Gravsoft (Tscherning et al., 1994) en su modalidad en Python (Nielsen et al., 2012), fue posible validar 1673 datos de anomalías aire libre de un total de 1894 observaciones obtenidas de la base de datos del Bureau Gravimétrico Internacional (BGI). El aplicar estas metodologías nos permitió obtener una base de datos anomalías de la gravedad fiable la cual puede ser utilizada para una gran cantidad de aplicaciones en ciencia e ingeniería. Ante la poca densidad de datos de gravedad existentes, fue necesario emplear un método alternativo para densificar los valores de anomalías aire libre existentes. Empleando una metodología propuesta por Jekeli et al. (2009b) se procedió a determinar anomalías aire libre a partir de los datos de un MDT. Estas anomalías fueron ajustadas utilizando las anomalías aire libre validadas y tras aplicar un ajuste de mínimos cuadrados por zonas geográficas, fue posible obtener una malla de datos de anomalías aire libre uniforme a partir de un MDT. Tras realizar las correcciones topográficas, determinar el efecto indirecto de la topografía del terreno y la contribución del modelo geopotencial EGM2008, se obtuvo una malla de anomalías residuales. Estas anomalías residuales fueron utilizadas para determinar el geoide gravimétrico utilizando varias técnicas entre las que se encuentran la aproximación plana de la función de Stokes y las modificaciones al núcleo de Stokes, propuestas por Wong y Gore (1969), Vanicek y Kleusberg (1987) y Featherstone et al. (1998). Ya determinados los distintos modelos del geoide gravimétrico, fue necesario validar los mismos y para eso se utilizaron una serie de estaciones permanentes de la red de nivelación del Datum Vertical de Puerto Rico de 2002 (Puerto Rico Vertical Datum 2002, PRVD02 ), las cuales tenían publicados sus valores de altitud elipsoidal y elevación. Ante la ausencia de altitudes ortométricas en las estaciones permanentes de la red de nivelación, se utilizaron las elevaciones obtenidas a partir de nivelación de primer orden para determinar los valores de la ondulación del geoide geométrico (Roman et al., 2013). Tras establecer un total de 990 líneas base, se realizaron dos análisis para determinar la 'precisión' de los modelos del geoide. En el primer análisis, que consistió en analizar las diferencias entre los incrementos de la ondulación del geoide geométrico y los incrementos de la ondulación del geoide de los distintos modelos (modelos gravimétricos, EGM2008 y GEOID12A) en función de las distancias entre las estaciones de validación, se encontró que el modelo con la modificación del núcleo de Stokes propuesta por Wong y Gore presentó la mejor 'precisión' en un 91,1% de los tramos analizados. En un segundo análisis, en el que se consideraron las 990 líneas base, se determinaron las diferencias entre los incrementos de la ondulación del geoide geométrico y los incrementos de la ondulación del geoide de los distintos modelos (modelos gravimétricos, EGM2008 y GEOID12A), encontrando que el modelo que presenta la mayor 'precisión' también era el geoide con la modificación del núcleo de Stokes propuesta por Wong y Gore. En este análisis, el modelo del geoide gravimétrico de Wong y Gore presento una 'precisión' de 0,027 metros en comparación con la 'precisión' del modelo EGM2008 que fue de 0,031 metros mientras que la 'precisión' del modelo regional GEOID12A fue de 0,057 metros. Finalmente podemos decir que la metodología aquí presentada es una adecuada ya que fue posible obtener un modelo del geoide gravimétrico que presenta una mayor 'precisión' que los modelos geopotenciales disponibles, incluso superando la precisión del modelo geopotencial global EGM2008. ABSTRACT The geoid, defined as the equipotential surface that best fits (in the least squares sense) to the mean sea level at a particular time, is the surface used as a reference to determine the orthometric heights. If we have an equipotential reference surface or a precise local geoid, we can then determine the orthometric heights efficiently from the ellipsoidal heights, provided by the Global Navigation Satellite System (GNSS). One of the most common and important an unsolved problem in geodesy is the lack of a global altimetric datum (Sjoberg, 2011)) with the appropriate precision. In the absence of one which allows us to obtain the absolute values of the geoid undulation with the required precision, it is necessary to use alternative geopotential models. The EGM2008 was recently published, in which there has been a marked improvement of its three data sources, so this model contains additional coefficients of degree up to 2190 and order 2159, and there is a substantial improvement in accuracy (Pavlis et al., 2008). When a given region has gravity values and high quality digital terrain models (DTM), it is possible to obtain more accurate regional geopotential models, with a higher resolution and precision, than global geopotential models. It is true that the National Geodetic Survey of the United States of America (NGS) has been developing geoid models for the region of the continental United States of America and its territories from the nineties, but which is also true is that areas such as Puerto Rico and the U.S. Virgin Islands have lagged behind when to apply and get more accurate results with these regional geopotential models. Right now, the available geopotential model for Puerto Rico and the U.S. Virgin Islands is the GEOID12A (Roman y Weston, 2012). Given this need and given the uncertainty of knowing the behavior of a regional geoid model developed exclusively with data from local gravity, we have taken on the task of developing a gravimetric geoid model to use as a reference system for orthometric heights. To develop a gravimetric geoid model in the island of Puerto Rico, implementing a methodology that allows us to analyze and validate the existing terrestrial gravity data is a must. Using altimetry validation with GIS and mathematical validation by collocation with the Gravsoft suite programs (Tscherning et al., 1994) in its Python version (Nielsen et al., 2012), it was possible to validate 1673 observations with gravity anomalies values out of a total of 1894 observations obtained from the International Bureau Gravimetric (BGI ) database. Applying these methodologies allowed us to obtain a database of reliable gravity anomalies, which can be used for many applications in science and engineering. Given the low density of existing gravity data, it was necessary to employ an alternative method for densifying the existing gravity anomalies set. Employing the methodology proposed by Jekeli et al. (2009b) we proceeded to determine gravity anomaly data from a DTM. These anomalies were adjusted by using the validated free-air gravity anomalies and, after that, applying the best fit in the least-square sense by geographical area, it was possible to obtain a uniform grid of free-air anomalies obtained from a DTM. After applying the topographic corrections, determining the indirect effect of topography and the contribution of the global geopotential model EGM2008, a grid of residual anomalies was obtained. These residual anomalies were used to determine the gravimetric geoid by using various techniques, among which are the planar approximation of the Stokes function and the modifications of the Stokes kernel, proposed by Wong y Gore (1969), Vanicek y Kleusberg (1987) and Featherstone et al. (1998). After determining the different gravimetric geoid models, it was necessary to validate them by using a series of stations of the Puerto Rico Vertical Datum of 2002 (PRVD02) leveling network. These stations had published its values of ellipsoidal height and elevation, and in the absence of orthometric heights, we use the elevations obtained from first - order leveling to determine the geometric geoid undulation (Roman et al., 2013). After determine a total of 990 baselines, two analyzes were performed to determine the ' accuracy ' of the geoid models. The first analysis was to analyze the differences between the increments of the geometric geoid undulation with the increments of the geoid undulation of the different geoid models (gravimetric models, EGM2008 and GEOID12A) in function of the distance between the validation stations. Through this analysis, it was determined that the model with the modified Stokes kernel given by Wong and Gore had the best 'accuracy' in 91,1% for the analyzed baselines. In the second analysis, in which we considered the 990 baselines, we analyze the differences between the increments of the geometric geoid undulation with the increments of the geoid undulation of the different geoid models (gravimetric models, EGM2008 and GEOID12A) finding that the model with the highest 'accuracy' was also the model with modifying Stokes kernel given by Wong and Gore. In this analysis, the Wong and Gore gravimetric geoid model presented an 'accuracy' of 0,027 meters in comparison with the 'accuracy' of global geopotential model EGM2008, which gave us an 'accuracy' of 0,031 meters, while the 'accuracy ' of the GEOID12A regional model was 0,057 meters. Finally we can say that the methodology presented here is adequate as it was possible to obtain a gravimetric geoid model that has a greater 'accuracy' than the geopotential models available, even surpassing the accuracy of global geopotential model EGM2008.

Fracture micromechanisms and residual stresses of a highly resistant duplex stainless steel

The paper presents some preliminary results of an ongoing research intended to qualify a highly resistant duplex stainless steel wire as prestressing steel and, gets on insight on (he wires' fracture micromechanism and residual stresses field. SEM fractographic analysis of the stainless steel wires indicates an anisotropic fracture behavior in tension, in presence of surface flaws, attributed to the residual stresses generated through the fabrication process. The residual stresses magnitude influences the damage tolerance, its knowledge being a key issue in designating/qualifying the wires as prestressing steels.

Effect of Thermal Relaxation on LSP Induced Residual Stresses and Fatigue Life Enhancement of AISI 316L stainless steel

Effect of Thermal Relaxation on LSP Induced Residual Stresses and Fatigue Life Enhancement of AISI 316L stainless steel

Numerical prediction of residual stresses fields induced in thin Al2024-T351 sheets by laser shock processing

Outline: • Introduction • Numerical model SHOCKLAS© • Single LSP pulses • Overlapped LSP pulses • Discussion and Outlook

Fracture micromechanisms and residual stresses of a highly resistant duplex stainless steel

The paper presents some preliminary results of an ongoing research intended to qualify a highly resistant duplex stainless steel wire as prestressing steel and, gets on insight on (he wires' fracture micromechanism and residual stresses field. SEM fractographic analysis of the stainless steel wires indicates an anisotropic fracture behavior in tension, in presence of surface flaws, attributed to the residual stresses generated through the fabrication process. The residual stresses magnitude influences the damage tolerance, its knowledge being a key issue in designating/qualifying the wires as prestressing steels.

Efecto residual de la aplicación de fertilizantes de nueva generación sobre la producción, composición y diversidad de pastos herbáceos en una dehesa toledana

La mejora de pastos herbáceos en la dehesa está asociada a la aplicación de fertilizantes fosfóricos con el objetivo de incrementar la producción de materia seca y el contenido de proteínas a través del aumento de la cantidad de leguminosas. El principal factor limitante para que la fertilización sea efectiva es la disponibilidad de agua, ya que en años con escasas precipitaciones no se registran aumentos de la producción ni del contenido en leguminosas. Por otra parte, en el caso de los fertilizantes fosfóricos existe un interesante efecto residual tras el cese de la aplicación, o bien un efecto retardado (aprovechamiento en año húmedo tras aplicación en año seco). Se evaluó el efecto residual de fertilizantes fosfóricos de nueva generación, sobre la producción, riqueza y diversidad herbácea en la dehesa. El experimento se realizó en el CIA Dehesón del Encinar?, Oropesa, durante el año 2013, en un área que había sido fertilizada durante tres años consecutivos con 36 UF de P2O5 a través de un fertilizante complejo NPK (de bajo contenido en N) o con fosfatos naturales de Gafsa. Si bien no se obtuvieron incrementos de materia seca en los tratamientos con fertilización, éstos presentaron un mayor contenido en leguminosas, y valores más altos de riqueza y diversidad.

Induction of through-thickness compressive residual stress fields in thin Al2024-T351 plates by laser shock processing

Laser Shock Processing (LSP) has been demonstrated as an emerging technique for the induction of RS’s fields in subsurface layers of relatively thick specimens. However, the LSP treatment of relatively thin specimens brings, as an additional consequence, the possible bending in a process of laser shock forming. This effect poses a new class of problems regarding the attainment of specified RS’s depth profiles in the mentioned type of sheets, and, what can be more critical, an overall deformation of the treated component. The analysis of the problem of LSP treatment for induction of tentatively through-thickness RS’s fields for fatigue life enhancement in relatively thin sheets in a way compatible with reduced overall workpiece deformation due to spring-back self-equilibration is envisaged in this paper. The coupled theoretical-experimental predictive approach developed by the authors has been applied to the specification of LSP treatments for achievement of RS's fields tentatively able to retard crack propagation on normalized specimens. A convergence between numerical code results and experimental results coming from direct RS's measurement is presented as a first step for the treatment of the normalized specimens under optimized conditions and verification of the crack retardation properties virtually induced.

A proposal for pellet production from residual woody biomass in the island of Majorca (Spain)

The use of residual biomass for energy purposes is of great interest in isolated areas like Majorca for waste reduction, energy sufficiency and renewable energies development. In addition, densification processes lead to easy-to-automate solid biofuels which additionally have higher energy density. The present study aims at (i) the estimation of the potential of residual biomass from woody crops as well as from agri-food and wood industries in Majorca, and (ii) the analysis of the optimal location of potential pellet plants by means of a GIS approach (location-allocation analysis) and a cost evaluation of the pellets production chain. The residual biomass potential from woody crops in Majorca Island was estimated at 35,874 metric tons dry matter (t DM) per year, while the wood and agri-food industries produced annually 21,494 t DM and 2717 t DM, respectively. Thus, there would be enough resource available for the installation of 10 pellet plants of 6400 t·year−1 capacity. These plants were optimally located throughout the island of Mallorca with a maximum threshold distance of 28 km for biomass transport from the production points. Values found for the biomass cost at the pellet plant ranged between 57.1 €·t−1 and 63.4 €·t−1 for biomass transport distance of 10 and 28 km. The cost of pelleting amounted to 56.7 €·t−1; adding the concepts of business fee, pellet transport and profit margin (15%), the total cost of pelleting was estimated at 116.6 €·t−1. The present study provides a proposal for pellet production from residual woody biomass that would supply up to 2.8% of the primary energy consumed by the domestic and services sector in the Balearic Islands.

Relationship between residual stresses and mechanical behavior in ceramic composites

En este trabajo, materiales de tipo alúmina/Y-TZP (ZrO2 tetragonal, estabilizada con 3 mol. % Y2O3), como sistema cerámico popular por sus mejoradas propiedades mecánicas en comparación con las cerámicas de alúmina puras, han sido estudiados en términos de propiedades mecánicas y tensiones residuales. El novedoso método de colado en cinta, consistente en el apilamiento de cintas de cerámica verde a temperatura ambiente y el uso de bajas presiones, se ha escogido para la presente investigación con el fin de poder aprovechar al máximo el futuro desarrollo de materiales laminados de alúmina-óxido de circonio. Se han determinado las propiedades de los materiales obtenidos por este nuevo método de procesamiento comparándolas con las de los materiales obtenidos por “slip casting”, con el fin de analizar si el método propuesto afecta a la microestructura y, por tanto, a las propiedades mecánicas y tensiones residuales propias de estos materiales. Para analizar la idoneidad del proceso de fabricación, utilizado para evitar la presencia de discontinuidades en las intercaras entre las láminas así como otros fenómenos que puedan interferir con las propiedades mecánicas, se estudiaron materiales cerámicos con la misma composición en cintas. Por otra parte también se analizó el efecto de la adición de óxido de circonio sobre la aparición de tensiónes residuales en cerámicas Al2O3/Y-TZP, teniendo en cuenta su notable influencia sobre las propiedades microestructurales y mecánicas de los materiales, así como el requisito de co-sinterización de capas con diferentes materiales compuestos en materiales laminados. La caracterización del material incluye la determinación de la densidad, el análisis de la microestructura, la obtención de las propiedades mecánicas (módulo de elasticidad, dureza, resistencia a la flexión y tenacidad de fractura) así como de las tensiones residuales. En combinación con otros métodos de medida tradicionales, la nanoindentación también se empleó como una técnica adicional para la medida del módulo de elasticidad y de la dureza. Por otro lado, diferentes técnicas de difracción con neutrones, tanto las basadas en longitud de onda constante (CW) como en tiempo de vuelo (TOF), han sido empleadas para la medición fiable de la deformación residual a través del grosor en muestras a granel. Las tensiones residuales fueron determinadas con elevada precisión, aplicando además métodos de análisis apropiados, como por ejemplo el refinamiento de Rietveld. Las diferentes fases en cerámicas sinterizadas, especialmente las de zirconia, se examinaron con detalle mediante el análisis de Rietveld, teniendo en cuenta el complicado polimorfismo del Óxido de Zirconio (ZrO2) así como las posibles transformaciones de fase durante el proceso de fabricación. Los efectos del contenido de Y-TZP en combinación con el nuevo método de procesamiento sobre la microestructura, el rendimiento mecánico y las tensiones residuales de los materiales estudiados (Al2O3/Y-TZP) se resumen en el presente trabajo. Finalmente, los mecanismos de endurecimiento, especialmente los relacionados con las tensiones residuales, son igualmente discutidos. In present work, Alumina/Y-TZP (tetragonal ZrO2 stabilized with 3 mol% Y2O3) materials, as an popular ceramic system with improved mechanical properties compared with the pure alumina ceramics, have been studied in terms of mechanical properties and residual stresses. The novel tape casting method, which involved the stacking of green ceramics tapes at room temperature and using low pressures, is selected for manufacturing and investigation, in order to take full advantage of the future development of alumina-zirconia laminated materials. Features of materials obtained by the new processing method are determined and compared with those of materials obtained by conventional slip casting in a plaster mold, in order to study whether the proposed method of processing affects microstructure and thereby the mechanical properties and residual stresses characteristics of materials. To analyse the adequacy of the manufacturing process used to avoid the presence of discontinuities at the interfaces between the sheets and other phenomena that interfere with the mechanical properties, ceramic materials with the same composition in tapes were investigated. Moreover, the effect of addition of zirconia on residual stress development of Al2O3/Y-TZP ceramics were taken into investigations, considering its significantly influence on the microstructure and mechanical properties of materials as well as the requirement of co-sintering of layers with different composites in laminated materials. The characterization includes density, microstructure, mechanical properties (elastic modulus, hardness, flexure strength and fracture toughness) and residual stresses. Except of the traditional measurement methods, nanoindentation technique was also used as an additional measurement of the elastic modulus and hardness. Neutron diffraction, both the constant-wavelength (CW) and time-of-flight (TOF) neutron diffraction techniques, has been used for reliable through-thickness residual strain measurement in bulk samples. Residual stresses were precisely determined combined with appropriate analysis methods, e.g. the Rietveld refinement. The phase compositions in sintered ceramics especially the ones of zirconia were accurately examined by Rietveld analysis, considering the complex polymorph of ZrO2 and the possible phase transformation during manufacturing process. Effects of Y-TZP content and the new processing method on the microstructure, mechanical performance and residual stresses were finally summarized in present studied Al2O3/Y-TZP materials. The toughening mechanisms, especially the residual stresses related toughening, were theoretically discussed.