Tribology in Metal Working

This thesis focuses on the tribological performance of tool surfaces in two steel working operations, namely wire drawing and hot rolling. In all forming operations dimensions and surface finish of the products are of utmost importance. Forming basically includes three parts – forming conditions excluded – that may be changed; work material, tool and (possibly) lubricant. In the interface between work material and tool, the conditions are very aggressive with – generally or locally – high temperatures and pressures. The surfaces will be worn in various ways and this will change the conditions in the process. Consequently, the surface finish as well as the dimensions of the formed product may change and in the end, the product will not fulfil the requirements of the customer. Therefore, research and development in regard to wear, and consequently tribology, of the forming tools is of great interest. The investigations of wire drawing dies focus on coating adhesion/cohesion, surface characteristics and material transfer onto the coated steel both in laboratory scale as well as in the wire drawing process. Results show that it in wire drawing is possible to enhance the tribological performance of drawing dies by using a lubricant together with a steel substrate coated by a polished, dual-layer coating containing both hard and friction-lowering layers. The investigations of hot rolling work rolls focus on microstructure and hardness as well as cracking- and surface characteristics in both laboratory scale and in the hot strip mill. Results show that an ideal hot work roll material should be made up of a matrix with high hardness and a large amount of complex, hard carbides evenly distributed in the microstructure. The surface failure mechanisms of work rolls are very complex involving plastic deformation, abrasive wear, adhesive wear, mechanical and thermal induced cracking, material transfer and oxidation. This knowledge may be used to develop new tools with higher wear resistance giving better performance, lower costs and lower environmental impact.

Att definiera och skilja på snarlika subgenrer : Tillämpat på death- och black metal

Det är svårt att sätta ord på vad man menar när man pratar om musik. Jag är intresserad av varför det sällan går att finna definitioner av genrer när diskussionen om dem är så stark, speciellt när det gäller snarlika genrer som troligtvis är uppdelade av en eller flera anledningar. Syftet med min undersökning är att utveckla vidare kunskap om vilken betydelse det har att skilja på två snarlika subgenrer inom samma metagenre. Jag undersöker därför hur två snarlika genrer definieras och jämför dem sedan och prövar om det är av betydelse att undersöka flera aspekter av en musikgenre. Tidigare forskning föreslår att den musikaliska stilen borde undersökas likväl som kulturen och andra aspekter. En stark diskussion pågår just inom heavy metalscenen om subgenrerna inom den, därför undersöker jag subgenrerna death- och black metal. I denna undersökning använder jag Fabbris mall för genredefinition, där undersöks formella och tekniska regler, semiotiska regler, regler för beteende, sociala och ideologiska regler samt ekonomiska och juridiska regler. Reglerna har jag undersökt genom att lyssna på fonogram, titta på videoinspelningar av liveframträdande och publik samt hur aktörer inom scenerna beter sig när de inte är på scen. Jag har även analyserat låttexter och använt mig av diverse litteratur och dokumentärfilmer. Mitt resultat visar att det finns betydande anledningar till att skilja på death metal och black metal trots att de musikaliskt liknar varandra.

Sons of Northern Darkness : En fråga om stil och identitet i Black Metal-kulturen

Min uppsats har visat på black metal-stilens betydelse för fyra ungdomars identitetsskapande. Jag har med koppling till teoretiska infallsvinkar och begrepp rörande stilars och kulturers betydelse diskuterat black metal-kulturen med fokus på dess stilmässiga uttryck, dess symbolanvändande och dess innebörd för ungdomarnas självbild.I min studie har jag diskuterat och redogjort för hur black metal-kulturen kan te sig genom att förklara hur musiken låter och hur stilens uttryck i form av kläder och frisyrer kan se ut. Uppsatsen har visat på hur symboler och kodsystem används av ungdomarna inom ramen för kulturen för att markera och positionera sin identitet. Jag har i min studie även visat hur black metal-stilen kan vara ett existentiellt ställningstagande mot kommersialism och mainstreamkultur.

Microstructural, Mechanical and Tribological Characterisation of CVD and PVD Coatings for Metal Cutting Applications

The present thesis focuses on characterisation of microstructure and the resulting mechanical and tribological properties of CVD and PVD coatings used in metal cutting applications. These thin and hard coatings are designed to improve the tribological performance of cutting tools which in metal cutting operations may result in improved cutting performance, lower energy consumption, lower production costs and lower impact on the environment.  In order to increase the understanding of the tribological behaviour of the coating systems a number of friction and wear tests have been performed and evaluated by post-test microscopy and surface analysis. Much of the work has focused on coating cohesive and adhesive strength, surface fatigue resistance, abrasive wear resistance and friction and wear behaviour under sliding contact and metal cutting conditions. The results show that the CVD deposition of accurate crystallographic phases, e.g. α-Al2O3 rather than κ-Al2O3, textures and multilayer structures can increase the wear resistance of Al2O3. However, the characteristics of the interfaces, e.g. topography as well as interfacial porosity, have a strong impact on coating adhesion and consequently on the resulting properties.  Through the deposition of well designed bonding and template layer structures the above problems may be eliminated. Also, the presence of macro-particles in PVD coatings may have a significant impact on the interfacial adhesive strength, increasing the tendency to coating spalling and lowering the surface fatigue resistance, as well as increasing the friction in sliding contacts. Finally, the CVD-Al2O3 coating topography influences the contact conditions in sliding as well as in metal cutting. In summary, the work illuminates the importance of understanding the relationships between deposition process parameters, composition and microstructure, resulting properties and tribological performance of CVD and PVD coatings and how this knowledge can be used to develop the coating materials of tomorrow.

Design and validation of a sheet metal shearing experimental procedure

Throughout the industrial processes of sheet metal manufacturing and refining, shear cutting is widely used for its speed and cost advantages over competing cutting methods. Industrial shears may include some force measurement possibilities, but the force is most likely influenced by friction losses between shear tool and the point of measurement, and are in general not showing the actual force applied to the sheet. Well defined shears and accurate measurements of force and shear tool position are important for understanding the influence of shear parameters. Accurate experimental data are also necessary for calibration of numerical shear models. Here, a dedicated laboratory set-up with well defined geometry and movement in the shear, and high measurability in terms of force and geometry is designed, built and verified. Parameters important to the shear process are studied with perturbation analysis techniques and requirements on input parameter accuracy are formulated to meet experimental output demands. Input parameters in shearing are mostly geometric parameters, but also material properties and contact conditions. Based on the accuracy requirements, a symmetric experiment with internal balancing of forces is constructed to avoid guides and corresponding friction losses. Finally, the experimental procedure is validated through shearing of a medium grade steel. With the obtained experimental set-up performance, force changes as result of changes in studied input parameters are distinguishable down to a level of 1%.

Sheet Metal Examples

A wall in the Sheet Metal Department at the New York Trade School shows many examples of duct work, pipe, and decorative metal work that students learn to produce. Black and white photograph that is starting to fade.

Graduate of the Sheet Metal Department, Thomas Carlough

A 1946 graduate of the Sheet Metal Department, Thomas Carlough is pictured at work at the Triangle Sheet Metal Works, Inc. Original caption reads, "Thomas Carlough - Sheet Metal 1946. The Sheet Metal Draftsman lays out the duct work etc, for the ventilation and Air Conditioning of buildings." Black and white photograph with caption adhered to reverse.

Graduate of the Sheet Metal Department, John Loonie

John Loonie, a graduate of the Sheet Metal Department of the New York Trade School, is pictured welding at work in the Triangle Sheet Metal Works Inc. Original caption reads, "John Loonie - Sheet Metal 1955, one of the Sheet Metal workers employed at the Triangle Sheet Metal Works, qualified to weld." Black and white photograph with caption adhered to reverse.

Students in the Sheet Metal Department at Work

A view of students at work in a classroom in the Sheet Metal Department at the New York Trade School. Black and white photograph.

Graduate of the Sheet Metal Sheet Metal Department David Harning

David Harning graduated from the Sheet Metal Department in 1957 and is shown in his position as Sheet Metal Cutter at the Triangle Sheet Metal Works Inc. Original caption reads, "David Harning - Sheet Metal 1957, is shown at his bench where he lays out all types of Sheet Metal pieces. These pieces will be constructed by other Sheet Metal Workers." Black and white photograph with captioned adhered to reverse.

Transferência de conhecimento proveniente de prestadores de serviços e entidades de apoio: um estudo em empresas do Projeto APL (Arranjo Produtivo Local) do setor metal-mecânico da região do Grande ABC

Dissertação apresentada ao Programa de Pós-graduação em Administração - Mestrado da Universidade Municipal de São Caetano do Sul.

Relacionamentos no mercado internacional : um estudo exploratório da indústria metal-mecânica brasileira e argentina

Em um mundo de intensa competição global, a lógica da colaboração se tornou uma parte essencial da estratégia de negócios. Os relacionamentos entre empresas no mercado internacional, através da colaboração entre firmas parceiras, passam a ser considerados como a chave para o sucesso das metas empresariais das organizações. Aquelas empresas que estabelecerem e cultivarem os benefícios mútuos advindos das parcerias internacionais poderão esperar um desempenho competitivo superior. Nesse contexto, o objetivo central deste estudo é examinar os elementos estimuladores e inibidores do relacionamento entre empresas do setor metal-mecânico automotivo do Rio Grande do Sul/Brasil e da Argentina. Para tanto, a fim de se verificar a presença de tais elementos nas relações de troca no ambiente do Mercosul, a partir de uma abordagem exploratória, empregou-se o método de estudo de casos. Foram investigados três casos de relacionamento entre empresas estabelecidas no Rio Grande do Sul e suas respectivas firmas parceiras no mercado argentino. Foi utilizado o critério de duração de, no mínimo, dois anos de transações de troca entre as partes envolvidas. A presente investigação ocorreu entre os meses de outubro de 1997 e abril de 1998. O estudo apresenta resultados individuais quanto às características de cada relacionamento investigado e uma análise comparada no que diz respeito às motivações e aos aspectos inibidores identificados nas relações de troca estudadas. Por fim, são apresentadas implicações do estudo, que poderiam ser aprofundadas em novas pesquisas na área de relacionamentos nos mercados internacionais, bem como as limitações do referido trabalho.