782 resultados para Limestone filer
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This paper deals with petrological and petrophysical features of the Hontaria's stone, Burgos (Spain), with which many important monuments were built in northern Spain, in orderr to establish a basis for individual monument restoration. The study contains an historical reference to sorne buildings in which this stone was employed, geological considerations of the origin area, laboratory analysis of the samples, and results of the most common characterization tests. As a conclusion, it can be stated that the Hontoria's stone is apure limestone, with good mechanical and hydrological behaviour, resistent to weathering, easy to quarry (underground mining) and with large resources
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The paper presents the results of the tests of a self-compacting concrete made with fines which include Portland cement and three fillers: hornfels, limestone and metakaolin, in a weight proportion between 23% and 45% of the admixtures. The first mix proportions were designed with a high proportion of Portland cement (720-750kg/m3), and are compared to those having a smaller content of cement and more fillers. The results obtained show that the limestone filler percentage should be higher than the hornfels one, and both of them significantly higher than that of the metakaolin so as to facilitate the fluidity and self-compactability. AIso, the higher proportion of fillers causes a rounded porosity in the mixing which has a bearing on better compressive strength results.
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New 40Ar/39Ar ages for alunite from the Moore and Monte Negro deposits in the Pueblo Viejo district, as well as from a newly discovered alunite-bearing zone on Loma la Cuaba west of the known deposits, are reported here. The ages range from about 80 to 40 Ma, with closely adjacent samples exhibiting very different ages. Interpretation of these results in the context of estimated closure temperatures for alunite and the geologic and tectonic evolution of Hispaniola does not lead to a simple conclusion about the age of mineralization. The simplest interpretation, that mineralization was caused by a buried Late Cretaceous (~80 Ma) intrusion, is complicated by lack of intrusions of this age in the area and absence of alteration in overlying limestone. The alternative interpretation, that mineralization was formed during Early Cretaceous (~110 Ma) magmatism and that the 40Ar/39Ar ages were completely reset by Late Cretaceous thrusting, is complicated by a lack of information on the timing and thermal effects of thrusting in central Hispaniola. Alunite studies have yielded similar unclear results in other pre-Cenozoic ore systems, notably those of the Lachlan fold belt in Australia
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High performance materials are needed for the reconstruction of such a singular building as a cathedral, since in addition to special mechanical properties, high self compact ability, high durability and high surface quality, are specified. Because of the project’s specifications, the use of polypropylene fiber-reinforced, self-compacting concrete was selected by the engineering office. The low quality of local materials and the lack of experience in applying macro polypropylene fiber for structural reinforcement with these components materials required the development of a pretesting program. To optimize the mix design, performance was evaluated following technical, economical and constructability criteria. Since the addition of fibers reduces concrete self-compactability, many trials were run to determine the optimal mix proportions. The variables introduced were paste volume; the aggregate skeleton of two or three fractions plus limestone filler; fiber type and dosage. Two mix designs were selected from the preliminary results. The first one was used as reference for self-compactability and mechanical properties. The second one was an optimized mix with a reduction in cement content of 20 kg/m3and fiber dosage of 1 kg/m3. For these mix designs, extended testing was carried out to measure the compression and flexural strength, modulus of elasticity, toughness, and water permeability resistance
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Con este proyecto se va a diseñar una planta de trituración y cribado en una cantera de caliza, capaz de producir, como mínimo, 1 000 000 toneladas al año en puesto primario. El presente documento consta de una memoria que engloba diferentes estudios geológicos y técnicos, así como de un estudio económico en el que se detalla el coste que supondría la planta. Este documento se completa con varios anexos y planos que aparecen en la última parte del proyecto. ABSTRACT This project will design a crushing and screening plant in a limestone quarry, capable to produce at least 1 000 000 tons per year in primary position. This document consists of a memory that encompasses different geological and technical studies, as well as an economic study which details the cost involved in the plant. This document is completed by several annexes and plans that appear in the last part of the project.
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La caliza, como agregado de un cemento, debe cumplir una serie de especificaciones, entre ellas que el contenido de carbono orgánico total presente en la misma este limitado. En el Laboratorio Oficial para Ensayo de Materiales de Construcción (LOEMCO), el análisis del carbono orgánico total en calizas se realiza a través del método normalizado de oxidación húmeda. Debido a que no presenta resultados muy precisos se quiso sustituir por un nuevo método denominado Rock Eval, con el que a su vez se quería conseguir una mejor caracterización de las muestras. Para que un método sustituya a otro, hay que validarlo. En el presente proyecto se ha buscado validar el método Rock Eval, para la determinación del carbono orgánico total de calizas, y con los pasos seguidos para validarlo, se ha generado un procedimiento de validación general de ensayos químicos para el Laboratorio Oficial para Ensayos de Materiales de Construcción. ABSTRACT Limestone, as cement aggregate, must fulfill certain requirements; among them the total content of organic carbon present therein is limited. At Laboratorio Oficial de Ensayos de Materiales de Construcción (LOEMCO), the analysis of total organic carbon in limestone is carried out through the normalized method of wet oxidation. Due to this approach does not present accurate results, it was desired its substitution by a new method so-called Rock Eval, which at the same time it was aimed to achieve a better characterization of the samples. In order to substitute a method by new one, it has to be validated. In the present project it has been sought to validate Rock Eval method, to the determination of total organic carbon in lime stones, and with the followed steps to validate it, it has been generated a general validation procedure of chemical testing for Laboratorio Oficial para Ensayos de Materiales de Construcción.
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El proyecto refleja el estudio de vibraciones entre dos voladuras, una iniciada con detonadores no eléctricos y otra iniciada con detonadores electrónicos, con aproximadamente la misma cantidad de explosivos y situadas en el mismo punto, en una explotación ubicada al sureste de la Comunidad de Madrid en el término municipal de Morata de Tajuña. Es una explotación en la que se extrae caliza mediante arranque por voladura utilizando como carga base una emulsión y como carga columna anfo. En la cantera suelen realizarse dos voladuras cada mes. El estudio de vibraciones se realizó debido a las quejas de los vecinos ante la onda aérea que producían las voladuras y las posibles grietas en estructuras cercanas a la explotación. ABSTRACT The project reflects the study of vibrations between two blasts, one started with nonelectric detonators and other with electronic detonators, with approximately the same amount of explosives placed in the same spot, on a quarry located at southeast of the Community of Madrid the town of Morata de Tajuña. It is a quarry where limestone is extracted by blasting using as base charge an emulsion, and ANFO as column charge. The quarry do two blast per month. The study of vibrations it´s did to the complains of the neighbors to the aerial wave that it´s produce by the blasts and possible cracks in the structures near at the quarry.
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From the end of 2013 and during the following two years, 20 kt of CO2sc are planned to be injected in a saline reservoir (1500 m depth) at the Hontomín site (NE Spain). The target aquifers are Lower Jurassic limestone formations which are sealed by Lower Cretaceous clay units at the Hontomín site (NE Spain). The injection of CO2 is part of the activities committed in the Technology Development phase of the EC-funded OXYCFB300 project (European Energy Program for Recovery – EEPR, http://www.compostillaproject.eu), which include CO2 injection strategies, risk assessment, and testing and validating monitoring methodologies and techniques. Among the monitoring works, the project is intended to prove that present-day technology is able to monitor the evolution of injected CO2 in the reservoir and to detect potential leakage. One of the techniques is the measurement of CO2 flux at the soil–atmosphere interface, which includes campaigns before, during and after the injection operations. In this work soil CO2 flux measurements in the vicinity of oil borehole, drilled in the eighties and named H-1 to H-4, and injection and monitoring wells were performed using an accumulation chamber equipped with an IR sensor. Seven surveys were carried out from November 2009 to summer 2011. More than 4000 measurements were used to determine the baseline flux of CO2 and its seasonal variations. The measured values were low (from 5 to 13 g m−2 day−1) and few outliers were identified, mainly located close to the H-2 oil well. Nevertheless, these values cannot be associated to a deep source of CO2, being more likely related to biological processes, i.e. soil respiration. No anomalies were recognized close to the deep fault system (Ubierna Fault) detected by geophysical investigations. There, the CO2 flux is indeed as low as other measurement stations. CO2 fluxes appear to be controlled by the biological activity since the lowest values were recorded during autumn-winter seasons and they tend to increase in warm periods. Two reference CO2 flux values (UCL50 of 5 g m−2 d−1 for non-ploughed areas in autumn–winter seasons and 3.5 and 12 g m−2 d−1 for in ploughed and non-ploughed areas, respectively, in spring–summer time, and UCL99 of 26 g m−2 d−1 for autumn–winter in not-ploughed areas and 34 and 42 g m−2 d−1 for spring–summer in ploughed and not-ploughed areas, respectively) were calculated. Fluxes higher than these reference values could be indicative of possible leakage during the operational and post-closure stages of the storage project.
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La optimización, es el proceso de buscar la mejor solución para un problema dado. En el ámbito de los explosivos, la optimización de voladuras es el proceso de obtener los mejores resultados para alcanzar una serie de objetivos, como pueden ser una fragmentación determinada, un vuelco específico, etc., buscando la eficiencia económica. El objetivo de este proyecto es optimizar las voladuras de una cantera de caliza en la provincia de Sevilla, que abastece a una planta de tratamiento que necesita materiales con un rango de tamaños específico. Esta planta de tratamiento obtiene un producto terminado de cal y otro de árido de caliza. Actualmente el todo-uno obtenido de la cantera no cumple estrictamente con este rango de tamaños, por lo que se han propuesto una serie de cambios en las voladuras que optimicen el proceso general de arranque, carga y transporte, con el objetivo final de aumentar el beneficio económico de la empresa. Por último, para tener una idea de los resultados esperados se ha realizado una comparativa de la fragmentación esperada utilizando el Modelo de Kuz-Ram, que nos indica la homogeneidad o la heterogeneidad de los fragmentos de roca volada y de esta forma tener una medida del éxito de la optimización. ABSTRACT The optimization is the process to find the best solution for a problem. In the explosive´s area, the blasting optimization is the process to search the best results to reach defined objectives (like a specified fragmentation or determined roll-over) looking for the economic efficiency. The objective of this project is the optimized blasting in a limestone quarry situated in the province of Seville. This quarry supplies a treatment plant that requires materials with a determined range of sizes. This plant gets two different types of products: a product of cal and a product of limestone. Currently, the materials retrieved in the quarry doesn´t achieve the range of size necessary. Because of this is the reason have been proposed several changes in the blasting for optimizing the results; the final objective is increase the economic benefit of the company. Finally, for checking the results have been realized a fragmentation comparative using the Kuz-Ram model. This model show homogeneity or heterogeneity the rock fragments and sample the exit or the failure of the optimization
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En este proyecto se analizan seis voladuras realizadas en el Centro Minero Moró (CM Moró) perteneciente a la empresa SIBELCO HISPANIA S.A., situado en la localidad de San Juan de Moró (Castellón). Se analizan las principales diferencias de las voladuras, con respecto a las fases de avance donde se encuentran, el tipo de material volado, la presencia de agua en las mismas, variación de consumo de explosivo y toneladas de roca arrancada. Tomando como base las normas de SIBELCO HISPANIA S.A., el proyecto define la evolución histórica de la empresa, las normativas de seguridad y salud, el ciclo de explotación en el CM Moró, ya que el proceso de arranque tanto de estéril (arenisca y caliza) como de arcillas, se desarrolla por completo mediante voladuras y finalmente un descripción más extensa y concisa de las mismas. ABSTRACT The project presents a comparative study of six blasts realised in the Centro Minero Moró (CM Moró) owned by SIBELCO HISPANIA S.A., located in San Juan de Moró (Castellón). A series of calculations have been conducted and graphs created to observe the main differences between the blasts, with respect to the stage to which it has advanced, the presence of water therein, variation in explosive consumption and tonnes of extracted rocks. Taking the standards of SIBELCO HISPANIA S.A. as a basis, the project defines the historical evolution of the business, the health and safety regulations, the extraction cycle in the CM Moró, since both the sterile (sandstone and limestone) and the clay extraction process are fully achieved by blasts. Ultimately, the aim is to attain a more extensive description of the latter
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Actualmente y desde hace ya más de 25 años, el Método de “Predicción de las Direcciones Principales de Drenaje Subterráneo en Macizos Anisótropos”, ha sido utilizado con éxito en diferentes terrenos Kársticos como: calizas, yesos, cuarcitas, pizarras, granitos y criokarst (karst en el hielo glaciar). Sin embargo hasta ahora, nunca se había validado en terrenos volcánicos donde está focalizada esta tesis que lleva por título, Validación de dicho Método en los Terrenos Volcánicos del Macizo de Anaga en Tenerife. Este Método matemático consiste esencialmente en “Predecir y Cuantificar” las direcciones principales de drenaje turbulento subterráneo en macizos anisótropos. Para ello se basa en el estudio realizado en campo de los tectoglifos o deformaciones permanentes del macizo, impresas éstas en la roca, como consecuencia de los esfuerzos tectónicos a los que ha estado sometido dicho macizo. Se consigue de esta manera cubrir el vacío para macizos anisótropos que existe con el modelo matemático de flujo subterráneo laminar (macizos isótropos) definido por Darcy (1856). Para validar el Método se ha elegido el macizo de Anaga, pues es la zona de mayor anisotropía existente en la isla de Tenerife, conformada por una gran y extensa red de diques de diversas formas y tamaños que pertenecen a la familia de diques del eje estructural NE de la isla. En dicho macizo se realizó un exhaustivo trabajo de campo con la toma 331 datos (diques basálticos) y se aplicó el Método, consiguiendo definir las direcciones preferentes de drenaje subterráneo en el macizo de Anaga. Esta predicción obtenida se contrastó con la realidad del drenaje en la zona, conocida gracias a la existencia de cinco galerías ubicadas en la zona trabajo, de las cuales se tiene información sobre sus alumbramientos. En todos los casos se demuestra la bondad de la predicción obtenida con el Método. Queda demostrado que a mayor caos geológico o geotectónico, se ha conseguido mejor predicción del Método, obteniéndose resultados muy satisfactorios para aquellas galerías de agua en las que su rumbo de avance fue coincidente con la dirección perpendicular a la obtenida con la predicción dada por el Método, como dirección preferente de drenaje en la zona en la que se encuentra ubicada cada galería. No cabe duda que la validación de Método en los terrenos volcánicos de Tenerife, supondrá un cambio considerable en el mundo de la hidrogeología en este tipo de terrenos. Es la única herramienta matemática que se dispone para predecir un rumbo acertado en el avance de la perforación de las galerías de aguas, lo que conlleva al mismo tiempo un ahorro importantísimo en la ejecución de las obras. Por otro lado, el Método deja un importante legado a la sociedad canaria, pues con él se abren numerosas vías de trabajo e investigación que generarán un importante desarrollo en el mundo de la hidrogeología volcánica. ABSTRACT Currently and for over 25 years now, the Method of "Prediction of Subsurface Drainage Main Directions in Anisotropic Massifs" has been successfully used in various karstic terrains such as: limestone, gypsum, quartzite, slate, granite and criokarst (karst in the glacier ice). However, until now, it had never been validated in volcanic terrains where is focused this thesis entitled Validation of such Method in the Anaga Massif Volcanic Terrains, in Tenerife. This mathematical method is essentially "predict and quantify" the main directions of groundwater turbulent drainage in anisotropic massifs. This is based on field study of tectoglifes or permanent deformation of the massif, printed on the rocks as a result of previous tectonic stresses. Therefore it is possible to use in anisotropic rock mathematical model instead of the isotropic laminar flow mathematical models defined by Darcy (1856). The Anaga Massif have been chosen to validate the method, because it presents the greatest anisotropy in Tenerife Island, shaped by a large and extensive network of dikes of various shapes and sizes that belong to the family of NE structural axis dikes of the island. An exhaustive field work was carried out in such massif, with 331 collected data (basaltic dikes) and the method was applied, in order to define the preferred direction of the underground drainage in the Anaga massif. This obtained prediction was contrasted to the reality of the drainage in the area, known thanks to the existence of five galleries located in the work area, from which information about their springs was available. In all cases it was possible to demonstrate the fitness of the prediction obtained by the method. It had been demonstrated that a greater geological or geotectonic chaos enhances a better prediction of the method, that predicted very satisfactory results for those water galleries which directions were perpendicular to that predicted by the Method as a drainage preferential direction, for the zone where was located each gallery. No doubt that the validation of the use of the Method in the volcanic terrain of Tenerife, means a considerable change in the world of hydrogeology in this type of terrain. It is the only mathematical tool available to predict a successful drilling direction in advancing water galleries, what also leads to major savings in execution of the drilling works. Furthermore, the method leaves an important legacy to the Canary Islands society, because it opens many lines of work and research to generate a significant development in the world of volcanic hydrogeology.
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The aim was to measure the behaviour of various mortars employed in livestock media in central Spain and to analyse the aggressiveness of pig slurry to cement blended with fly ash mortars. To achieve this, mortar specimens were immersed in ponds storing pig slurry. Mortar specimens, of 40 ? 40 ? 160 mm, were made from four types of cement commonly used and recommended for rural areas. The types were a sulphate-resistant Portland cement and three cements blended in different proportions with fly ash and limestone filler. After 3, 6, 12, 24, 36, 48 and 60 months of exposure, three or four specimens of each cement type were removed from the pond and washed with water. Their compressive strength and microstructure (X-ray diffraction, mercury intrusion pore-symmetry, thermal analysis and scanning electron microscopy) were then measured. Sulphate-resistant Portland cement (SR-PC), found to be more susceptible to degradation due to its greater proportion of macro-pores and increased total porosity, was found not to be suitable for use with livestock. After 60 months of immersion in the pig slurry medium, CEM II-A (40.3%) mortar retained the greatest compressive strength. Mortars with less than 20% replacement of cement by fly ash were found to be the most durable, with the most suitable mechanical behaviour.
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En una región amplia como España se demuestra —mediante inferencias estadísticas sobre una muestra completa de 875 manantiales en los que se conoce su caudal medio y la litología de su área de alimentación y que han sido agrupados en regiones de distinta pluviometría— que la recarga media anual es una fracción fija de la precipitación media para cada litología. Se han establecido así unas tasas de recarga respecto de la precipitación para seis grupos litológicos de diferente permeabilidad: arenas, gravas y formaciones aluviales en general, 8.3%; conglomerados, 5.6%; areniscas, 7.3%; calizas y dolomías, 34.3%; margas, margocalizas, limos y arcillas, 3.3%; otras rocas, 1.3%. Teniendo en cuenta la representatividad de España, la cual tiene una gran variabilidad de litología, pluviometría, topografía, etcétera, estas tasas de recarga respecto de la precipita-ción son probablemente valores cuasi universales que pueden ser utilizados para estimar la recarga media o los recursos hídricos subterráneos medios de regiones amplias en cualquier parte del mundo, salvo en regiones especiales, como las que tienen permafrost, por ejemplo. En todo caso, estas tasas de recarga podrían ser retocadas para cada región según sus particulares características. Los datos de precipitación y litología son muy corrientes, por lo que el método puede ser ampliamente utilizado para completar balances hidráulicos.In a region as large as Spain, annual mean recharge is shown to be a fixed proportion of the mean rainfall for each lithology. This determination is based on statistical inferences from a complete sample of 875 springs for which mean flow and catchment areas are known and which have been grouped into distinct rainfall regions. Recharge rates have thus been established with respect to rainfall for six lithological groups with different permeability: sands, gravels and generally alluvial formations, 8.3%; conglomerates, 5.6%; sandstones, 7.3%; limestone and dolomite 34.3%; marls, marly limestones, silts and clays, 3.3%; and hard rocks, 1.3%. Considering the representativeness of Spain, which is large in size and has a highly varied lithology, topography and rainfall, these recharge rates for rainfall are probably quasi-universal values that can be used to estimate average recharge or average groundwater resources of large regions in any part of the world (except in special cases such as areas with permafrost, for example). For any case, these recharge rates can be adapted to each region according to its particular characteristics. Rainfall and lithology data are very common, and so the method can be widely used to calculate hydraulic balances.
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En los últimos años, las sociedades industrializadas han tomado una mayor conciencia sobre el problema que suponen las emisiones indiscriminadas de gases de efecto invernadero a la atmósfera. El hormigón, cuyo principal componente es el cemento, es probablemente el material más utilizado en construcción. En la actualidad, las emisiones globales de CO2 debidas a la combustión del CaCO3 del cemento Pórtland representan entre el 5% y el 10% respecto del total. Estos valores son de gran interés si se considera que el compromiso aceptado al firmar el Protocolo de Kioto es de una reducción del 5% antes del año 2020, sobre el total de gases producidos. El principal objetivo del presente trabajo es el estudio microestructural y de los procesos de hidratación de los cementos con adiciones. Para ello se propone contribuir a la investigación sobre nuevos productos cementicios basados en micropartículas esféricas vítreas que pueden adicionarse al cemento antes del proceso de amasado. Los resultados obtenidos se han contrastado con las adiciones convencionales de más uso en la actualidad. El nuevo material basa su composición en la química del aluminio y el silicio. Al disminuir la cantidad de CaCO3, se contribuye al desarrollo sostenible y a la reducción de emisiones de CO2. La patente creada por el Grupo Cementos Pórtland Valderrivas (GCPV), describe el proceso de producción de las cemesferas (WO 2009/007470, 2010). Los productos que forman la materia prima para la elaboración de las cemesferas son arcillas, calizas, margas o productos o subproductos industriales, que tras su molienda, son fundidos mediante un fluido gaseoso a elevada temperatura (entre 1250ºC y 1600ºC). Este proceso permite obtener un producto final en forma esférica maciza o microesfera, que tras estabilizarse mediante un enfriamiento rápido, consigue una alta vitrificación idónea para su reactividad química, con una mínima superficie específica en relación a su masa. El producto final obtenido presenta prácticamente la finura requerida y no precisa ser molido, lo que reduce las emisiones de CO2 por el ahorro de combustible durante el proceso de molienda. El proceso descrito permite obtener un amplio abanico de materiales cementantes que, no solo pueden dar respuesta a los problemas generados por las emisiones de CO2, sino también a la disponibilidad de materiales en países donde hasta el momento no se puede fabricar cemento debido a la falta de calizas. Complementariamente se ha optimizado el método de cálculo del grado de hidratación a partir de los resultados del ensayo de ATD-TG en base a los modelos de cálculo de Bhatty y Pane. El método propuesto permite interpretar el comportamiento futuro del material a partir de la interpolación numérica de la cantidad de agua químicamente enlazada. La evolución del grado de hidratación tiene una relación directa con el desarrollo de la resistencia mecánica del material. Con el fin de caracterizar los materiales de base cemento, se ha llevado a cabo una amplia campaña experimental en pasta de cemento, mortero y hormigón. La investigación abarca tres niveles: caracterización microestructural, macroestructural y caracterización del comportamiento a largo plazo, fundamentalmente durabilidad. En total se han evaluado ocho adiciones diferentes: cuatro adiciones convencionales y cuatro tipos de cemesferas con diferente composición química. Los ensayos a escala microscópica comprenden la caracterización química, granulométrica y de la superficie específica BET de los materiales anhidros, análisis térmico diferencial y termogravimétrico en pasta de cemento y mortero, resonancia magnética de silicio en pasta de cemento, difracción de rayos X de los materiales anhidros y de las probetas de pasta, microscopía electrónica de barrido con analizador de energía dispersiva por rayos X en pasta y mortero, y porosimetría por intrusión de mercurio en mortero. La caracterización macroscópica del material comprende ensayos de determinación del agua de consistencia normal y de los tiempos de inicio y fin de fraguado en pasta de cemento, ensayos de resistencia mecánica a flexión y compresión en probetas prismáticas de mortero, y ensayos de resistencia a compresión en probetas de hormigón. Para caracterizar la durabilidad se han desarrollado ensayos de determinación del coeficiente de migración de cloruros y ensayos de resistividad eléctrica en probetas de mortero. Todos los ensayos enumerados permiten clarificar el comportamiento de las cemesferas y compararlo con las distintas adiciones de uso convencional. Los resultados reflejan un buen comportamiento resistente y durable de los materiales con adición de cemesferas. La caracterización microscópica refleja su relación con las propiedades mesoscópicas y permite comprender mejor la evolución en los procesos de hidratación de las cemesferas. In recent years industrialised societies have become increasingly aware of the problem posed by indiscriminate emission of greenhouse gases into the atmosphere. Concrete, with a main component being cement, is arguably the most widely used construction material. At present, global emissions of CO2 due to the combustion of CaCO3 from Portland cement represent between 5% and 10% of the total. If the requirement of the Kyoto Protocol of a reduction of 5% of the total gas produced before 2020 is considered, then such values are of significant interest. The main objective of this work is the assessment of the microstructure and the hydration processes of cements with additions. Such an examination proposes research into new cementitious products based on vitreous spherical microparticles that may be added to the cement before the mixing process. The results are compared with the most commonly used conventional additions. The new material bases its composition on the chemistry of aluminium and silicates. By decreasing the amount of CaCO3, it is possible both to contribute to sustainable development and reduce CO2 emissions. The patent created by Grupo Cementos Portland Valderrivas (GCPV) describes the production process of microspheres (WO 2009/007470, 2010). The products that form the raw material for manufacture are clays, lime-stone, marl and industrial products or by-products that melt after being ground and fed into a gaseous fluid at high temperatures (1250°C and 1600°C). This process allows the obtaining of a product with a solid-spherical or micro-spherical shape and which, after being stabilised in a solid state by rapid cooling, obtains a high vitrification suitable for chemical reactivity, having a minimal surface in relation to its mass. Given that the final product has the fineness required, it prevents grinding that reduces CO2 emissions by saving fuel during this process. The process, which allows a wide range of cementitious materials to be obtained, not only addresses the problems caused by CO2 emissions but also enhances the availability of materials in countries that until the time of writing have not produced cement due to a lack of limestone. In addition, the calculation of the degree of hydration from the test results of DTA-TG is optimised and based on Bhatty and Pane calculation models. The proposed method allows prediction of the performance of the material from numerical interpolation of the amount of chemically bound water. The degree of hydration has a direct relationship with the development of material mechanical strength. In order to characterise the cement-based materials, an extensive experimental campaign in cement paste, concrete and mortar is conducted. The research comprises three levels: micro-structural characterisation, macro-structural and long-term behaviour (mainly durability). In total, eight additions are assessed: four conventional additions and four types of microspheres with different chemical compositions. The micro-scale tests include characterisation of chemical composition, particle size distribution and the BET specific surface area of anhydrous material, differential thermal and thermogravimetric analysis in cement paste and mortar, silicon-29 nuclear magnetic resonance in cement paste, X-ray diffraction of the anhydrous materials and paste specimens, scanning of electron microscopy with energy dispersive X-ray analyser in cement paste and mortar, and mercury intrusion porosimetry in mortar. The macroscopic material characterisation entails determination of water demand for normal consistency, and initial and final setting times of cement paste, flexural and compressive mechanical strength tests in prismatic mortar specimens, and compressive strength tests in concrete specimens. Tests for determining the chloride migration coefficient are performed to characterise durability, together with electrical resistivity tests in mortar specimens. All the tests listed allow clarification of the behaviour of the microspheres and comparison with the various additions of conventional use. The results show good resistance and durable behaviour of materials with a microsphere addition. Microscopic characterisation reflects their relationship with mesoscopic properties and provides insights into the hydration processes of the microspheres.
Resumo:
Este proyecto tiene por objeto el estudio de la viabilidad, tanto económica como técnica, de la explotación de una cantera de calizas pertenecientes a la formación geológica Calizas del Páramo. El yacimiento explotado es de tipo superficial, con una profundidad media entre 30 y 35 m. La concesión de explotación se localiza en la subcomarca de la Alcarria de Alcalá, al sureste de la Comunidad de Madrid. La caliza extraída es utilizada para fabricación de cemento, micronizados y pinturas, utilizándose el subproducto como árido en diferentes materiales de la construcción, como fabricación de hormigones, aglomerados asfálticos, sub-base para carreteras, caminos y otros usos similares. Desde el punto de vista técnico, la explotación se realiza a cielo abierto por el método de banqueo descendente en profundidad y restauración progresiva, mediante arranque por perforación y voladura, y posterior carga y transporte de materiales por medios mecánicos. El Proyecto de Explotación plantea la extracción de un volumen total de material del orden de 32,85 Mt. Atendiendo a la cifra de reservas explotables y al ritmo de producción anual previsto, el período de explotación contemplado en este Proyecto es del orden de 30 años desde la situación actual. El estudio realizado de los indicadores económicos nos muestra que el proyecto es rentable, con todo ello, parece concluirse que, tanto técnica como económicamente, la explotación es viable. ABSTRACT This project aims to study the economic and technical feasibility for the operation of a limestone quarry belonging to the geological formation of the Calizas del Páramo. The reservoir exploited is superficial type, with an average depth between 30 and 35 m. The mining concession is located in the subregion of the Alcarria de Alcalá, southeast of Madrid. The extracted limestone is used for manufacturing cement, micronized and paintings, using the product as aggregate in different construction materials, such as manufacture of concrete, asphalt mixes, sub-base for roads, paths and other similar uses. From the technical point of view, the operation will be held openpit by the method of depth descending benching and progressive restoration. The operation begins by drilling and blasting, continuing with loading and transport of materials by mechanical methods. The Exploitation Project raises the extraction of a total volume of material of 32.85 Mt approximately Considering the number of exploitable reserves and expected annual production rate, the operating period referred to in this project is of the order of 30 years from the current situation. The study of economic indicators shows that the project is profitable, yet it can be concluded that, both technically and economically, the exploitation of mineral resources is viable.