Uso de macrófitas da espécie Pistia stratiotes (alface d’água) como combustível sólido para fornalhas industriais : uma análise de viabilidade técnica e econômica

Este trabalho tem como objetivo estudar e apresentar a análise de viabilidade técnica e econômica no projeto de utilização da biomassa de Pistia Stratiotes (Alface d’água) como combustível sólido em fornalha industrial. Para isto apresenta-se o estudo de caso em uma unidade da Vale Fertilizantes, no município de Cajati, no estado de São Paulo. A análise de viabilidade técnica baseia-se nos resultados encontrados pelas análises de composição realizadas na biomassa, na pesquisa do sistema de coleta e preparação, nos cálculos desenvolvidos para encontrar a produtividade, como a biomassa poderia ser consumida e no estudo da eficiência da fornalha industrial do caso. Para demonstrar a viabilidade econômica, este estudo recorre ao modelo clássico de Engenharia Econômica com a observação dos índices e taxas como: Taxa Mínima de Atratividade (TMA), Valor Presente Líquido (VPL), Taxa Interna de Retorno (TIR), Período de Recuperação do Capital Investido (Payback) e na Análise de Sensibilidade. Observou-se nos resultados técnicos que as características da biomassa de alface d’água ajudam nas etapas de ignição e combustão do combustível, no entanto esta biomassa apresenta baixo poder calorífico inferior para sua utilização sem mistura combustível em fornalhas industriais. Os resultados econômicos apresentaram-se positivos à utilização da biomassa, e o projeto mostrou-se consistente e de rápida recuperação do capital investido. Este estudo de caso demonstra que o estudo da utilização da biomassa de alface d’água como combustível sólido em fornalha industrial é viável tecnicamente e economicamente. E muito além disto, mostra que estudos deste tipo devem ser desenvolvidos na busca pela diversificação da matriz energética através de energia renovável.

Planejamento, programação e controle da produção e gestão de estoque em empresas de equipamentos pesados

O assunto escolhido como tema desta dissertação surgiu em função do fato de trabalharmos há vários anos em empresas que fabricam equipamentos pesados sob encomenda, surgindo a partir daí gosto pelo cargo que vimos desempenhando com relação à área industrial, mais especificamente com o planejamento e controle da produção. Desde o princípio da nossa atuação nesta área sentimos grandes dificuldades de encontrar obras didáticas que oferecessem conceitos aplicáveis na prática, do como realmente os fatos ocorrem e a conclusão que chegamos é que realmente muito poucos autores fazem referência ao planejamento e controle da produção voltados especificamente para produção intermitente sob encomenda. A presente dissertação ~ recomendada para estudantes e profissionais de engenharia, administração de empresas e públicas, ciências contábeis, economia, técnicos, etc.; enfim entendemos que seja útil a todos aqueles que desejam aprofundar seus conhecimentos na difícil tarefa de administrar a produção de empresas produtoras de bens de capital sob encomenda.

Introdução à Engenharia Econômica

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Substituição de Equipamentos (Versão 2013)

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Inspeção e monitorização de estruturas em engenharia civil: utilização de UAV na inspeção e monitorização

Nesta tese são abordadas as tipologias e metodologias de monitorização e observação de infraestruturas em engenharia civil, nomeadamente através de aplicação de vários métodos de medição, de ensaios e também com implementação de sensores. Esta tese pretende abordar de uma forma mais concreta a utilização de plataformas UAV (Unmanned Aerial Vehicle) que apresentam vantagens consideráveis para ser utilizado na monitorização de infraestruturas devido à rapidez de aquisição de dados, mobilidade, segurança e ao baixo custo de aquisição e exploração. A monitorização com UAV consiste no aproveitamento de uma plataforma que pode transportar variadíssimos equipamentos para registo de dados, como câmaras e sensores de várias ordens, de uma forma rápida, económica e segura. Os UAV’s possibilitam o tratamento rápido da informação por eles recolhida, em tempo real ou em pós-processamento. Os dados recolhidos, dependendo do tipo de infraestruturas e objetivos, podem ser analisados com diversas aplicações que tratam os dados de acordo com as necessidades, tais como, modelação em 3D, modelos de elevação, cálculo de áreas, termografia, fotogrametria, etc. Nesta tese são apresentados alguns casos práticos onde se evidencia a vantagem da utilização do UAV na monitorização de infraestruturas, onde se verifica a rapidez, eficiência e qualidade na recolha de informação com o reduzido custo de exploração.

Análise de falhas em martelos oscilantes dos desfibradores da indústria sucroalcooleira da Região Norte-Nordeste

The failure of materials is always an unwelcome event for several reasons: human lives are put in danger, economic losses, and interference in the availability of products and services. Although the causes of failures and behaviour of materials can be known, the prevention of such a condition is difficult to be guaranteed. Among the failures, wear abrasion by the low voltage is the kind of failure that occurs in more equipment and parts industry. The Plants Sucroalcooleiras suffer significant losses because of such attrition, this fact that motivated their choice for the development of this work. For both, were considered failures in the swing hammers desfibradores stopped soon after the exchange provided in accordance with tonnage of cane processed, then were analyzed by the level of wear testing of rubber wheel defined by the standard ASTM G65-91.The failures were classified as to the origin of the cause and mechanism, moreover, were prepared with samples of welding procedures according to ASME code, sec. IX as well, using the technique of thermal spraying to analyze the performance of these materials produced in laboratories, and compares them with the solder used in the plant. It was observed that the bodies-of-proof prepared by the procedure described as welding, and the thermal spraying the results of losing weight have been minimized significantly compared to the preparations in the plant. This is because the use of techniques more appropriate and more controlled conditions of the parameters of welding. As for the thermal spraying, this technique has presented a satisfactory result, but requires the use of these coatings in the best condition for real affirmation of the results

Análise e avaliação dos elementos de penetração no solo de equipamentos rodoviários após revestimento

The main objective is to analyze the abrasive wear resistance to the low stress of the elements that make up the organs of road machinery that are exposed directly to contact with abrasives. These samples were analyzed after these elements are coated superficially by the process of welding electrode coated with (SAER) and the manual process of coating type LVOF thermal spraying. As well, is to provide suggestions for a better recovery and return of these elements, which are reducing costs and avoiding downtime in the fronts of service. The samples were made from a substrate of carbon ABNT 1045 tempered steel, following the same specifications and composition of metals and alloys of constituents was followed the standard governing the dimensions of these samples and in accordance with the corresponding size. The results were evaluated by testing the hardness, abrasion resistance to wear by the low stress and the loss of volume involving the microstructure of coatings analyzed

Formulação de bloco intertravado cerâmico com adição de resíduos urbanos e industriais

The production of waste from urban and industrial activities is one of the factors of environmental contamination and has aroused attention of the scientific community, in the sense of its reuse. On the other hand, the city of Salvador/Ba, with approximately 262 channels, responsible for storm water runoff, produces every year, by the intervention of cleaning and clearing channels, a significant volume of sediments (dredged mud), and thus an appropriate methodology for their final destination. This study aims to assess the influence of incorporation of these tailings in arrays of clay for production of interlocked block ceramic, also known as ceramic paver. All the raw materials from the metropolitan region of Salvador (RMS) were characterized by x-ray fluorescence, x-ray diffraction, thermal analysis (TG and TDA), particle size analysis and dilatometry. With the use of statistical experimental planning technique, ternary diagram was defined in the study region and the analyzed formulations. The specimens were prepared with dimensions of 60x20x5mm³, by uniaxial pressing of 30 MPa and after sintering at temperatures of 900°, 1000º and 1100ºC the technological properties were evaluated: linear shrinkage, water absorption, apparent porosity, apparent specifies mass, flexural rupture and module. For the uniaxial compression strength used cylindrical probe body with Ø 50 mm. The standard mass (MP) was prepared with 90% by weight of clay and 10% by weight of Channel sediment (SCP), not being verified significant variations in the properties of the final product. With the incorporation of 10% by weight of manganese residue (PFM) and 10% by weight of the Ceramic waste (RCB) in the mass default, in addition to adjusting the plasticity due to less waste clay content, provided increased linear firing shrinkage, due the significant concentration of K2O, forming liquid phase at low temperature, contributing to decreased porosity and mechanical resistance, being 92,5 MPa maximum compressive strength verified. After extract test leachate and soluble, the piece containing 10% of the PFM, was classified as non-hazardous and inert material according to NBR10004/04 ABNT. The results showed the feasibility on using waste, SCP, RCB and PFM clay mass, at temperatures above 900ºC, paver ceramic production, according to the specifications of the technical standards, so that to exceed the 10% of the PFM, it becomes imperative to conduct studies of environmental impacts

Estimação e compensação de não linearidades inerentes aos atuadores dos processos industriais

The oscillations presents in control loops can cause damages in petrochemical industry. Canceling, or even preventing such oscillations, would save up to large amount of dollars. Studies have identified that one of the causes of these oscillations are the nonlinearities present on industrial process actuators. This study has the objective to develop a methodology for removal of the harmful effects of nonlinearities. Will be proposed an parameter estimation method to Hammerstein model, whose nonlinearity is represented by dead-zone or backlash. The estimated parameters will be used to construct inverse models of compensation. A simulated level system was used as a test platform. The valve that controls inflow has a nonlinearity. Results and describing function analysis show an improvement on system response

Diferentes diâmetros de gotas e equipamentos para aplicação de inseticida no controle de Pseudoplusia includens

It was aimed to evaluate the spectrum and uniformity of droplets in function of sprayers, spraying volumes and rates of chemical insecticide on the mortality of Pseudoplusia includens in laboratory. The work was carried out at UNESP, Jaboticabal, SP, Brazil. The following treatments were applied over the caterpillars: two equipments (atomizer and hydraulic nozzle); two spray volumes (17 and 50 L ha(-1) for the atomizer and 50 and 100 L ha(-1) for the hydraulic nozzle); and two dosages of the insecticide endosulfan (0.5 and 1.0 L pc ha(-1)), in fully randomized plots, in a factorial scheme 2x2x2 and 1 untreated check. The caterpillars mortality was evaluated until the 6(th) day after the application of treatments. The spectrum of the droplets was evaluated in a particle size analyzer in real time determining the diameter and spectrum of droplets sprayed through the laser beam of the analyser. It was verified that the spray volume can be reduced by 17 L ha(-1) without losses on the P. includens control. The doses of 0.5 L pc ha(-1) (recommended for Anticarsia gemmatalis) did not satisfactorily control the caterpillar soybean looper. The atomizer produces droplets of higher uniformity (SPAN: 0.52) and lower percentage of droplets susceptible to drift (3.3%) compared to hydraulic nozzle (SPAN: 1.34 e % droplets <= 100 mu m: 15.2).

Modelagem de dados de falhas de equipamentos de sub-superfície em poços de petróleo da Bacia Potiguar

This master´s thesis presents a reliability study conducted among onshore oil fields in the Potiguar Basin (RN/CE) of Petrobras company, Brazil. The main study objective was to build a regression model to predict the risk of failures that impede production wells to function properly using the information of explanatory variables related to wells such as the elevation method, the amount of water produced in the well (BSW), the ratio gas-oil (RGO), the depth of the production bomb, the operational unit of the oil field, among others. The study was based on a retrospective sample of 603 oil columns from all that were functioning between 2000 and 2006. Statistical hypothesis tests under a Weibull regression model fitted to the failure data allowed the selection of some significant predictors in the set considered to explain the first failure time in the wells

Fatores de sucesso no desenvolvimento de novos produtos em pequenas empresas: um estudo de caso em um fabricante de equipamentos para gás natural veicular

This study presents itself as a contribution to the solidification of the Natural Gas industry, within the scope of the development of new products. The goal of this paper is to analyze the factors that lead to the success of new products through the evaluation of the activities done during the process of development of these products in the Natural Gas sector. To achieve this goal a case study was done in a small company of this segment. At first, as a basis for the study, a bibliographical research was done with books, theses, dissertations, monographies, publications in national and international periodicals, congress annals and publications in the internet related to the subject. Afterwards, a case study was done, aiming at the acquisition of further knowledge about the real process of development of products in a small company of the Natural Gas sector, allowing for the performance of the evaluation. The case study was done at Gas Project and Systems do Brasil, a company that works with the development of electronic equipment to the conversion of car engines to natural gas, through direct observations and interviews with the person responsible for the development and management of products. Through the evaluation of the process it was observed that the activities related to it are done in an informal way and some activities are considered unnecessary for their success. The results also suggest an emphasis in the technological activities, something that was not observed in the activities related to the market. The instruments used in this evaluation prove to be efficient to evaluate the process of development of new products in other companies, including those of different areas. Taking into account the relevance of the studied theme to the strengthening of the Natural Gas industry, it is necessary to do further complementary studies

Metodologia para modelagem, validação e programação de controladores lógicos industriais usando statecharts básicos

Due of industrial informatics several attempts have been done to develop notations and semantics, which are used for classifying and describing different kind of system behavior, particularly in the modeling phase. Such attempts provide the infrastructure to resolve some real problems of engineering and construct practical systems that aim at, mainly, to increase the productivity, quality, and security of the process. Despite the many studies that have attempted to develop friendly methods for industrial controller programming, they are still programmed by conventional trial-and-error methods and, in practice, there is little written documentation on these systems. The ideal solution would be to use a computational environment that allows industrial engineers to implement the system using high-level language and that follows international standards. Accordingly, this work proposes a methodology for plant and control modelling of the discrete event systems that include sequential, parallel and timed operations, using a formalism based on Statecharts, denominated Basic Statechart (BSC). The methodology also permits automatic procedures to validate and implement these systems. To validate our methodology, we presented two case studies with typical examples of the manufacturing sector. The first example shows a sequential control for a tagged machine, which is used to illustrated dependences between the devices of the plant. In the second example, we discuss more than one strategy for controlling a manufacturing cell. The model with no control has 72 states (distinct configurations) and, the model with sequential control generated 20 different states, but they only act in 8 distinct configurations. The model with parallel control generated 210 different states, but these 210 configurations act only in 26 distinct configurations, therefore, one strategy control less restrictive than previous. Lastly, we presented one example for highlight the modular characteristic of our methodology, which it is very important to maintenance of applications. In this example, the sensors for identifying pieces in the plant were removed. So, changes in the control model are needed to transmit the information of the input buffer sensor to the others positions of the cell

Uma arquitetura de software baseada em componentes visualização de informações industriais

Due to the current need of the industry to integrate data of the beginning of production originating from of several sources and of transforming them in useful information for sockets of decisions, a search exists every time larger for systems of visualization of information that come to collaborate with that functionality. On the other hand, a common practice nowadays, due to the high competitiveness of the market, it is the development of industrial systems that possess characteristics of modularity, distribution, flexibility, scalability, adaptation, interoperability, reusability and access through web. Those characteristics provide an extra agility and a larger easiness in adapting to the frequent changes of demand of the market. Based on the arguments exposed above, this work consists of specifying a component-based architecture, with the respective development of a system based on that architecture, for the visualization of industrial data. The system was conceived to be capable to supply on-line information and, optionally, historical information of variables originating from of the beginning of production. In this work it is shown that the component-based architecture developed possesses the necessary requirements for the obtaining of a system robust, reliable and of easy maintenance, being, like this, in agreement with the industrial needs. The use of that architecture allows although components can be added, removed or updated in time of execution, through a manager of components through web, still activating more the adaptation process and updating of the system

Supervisório Inteligente de Processos na Idústria do Petróleo e Gás :Aplicação em uma Coluna de Destilação Simulada Integrada a Instrumentação Real

The need to implement a software architecture that promotes the development of a SCADA supervisory system for monitoring industrial processes simulated with the flexibility of adding intelligent modules and devices such as CLP, according to the specifications of the problem, it was the motivation for this work. In the present study, we developed an intelligent supervisory system on a simulation of a distillation column modeled with Unisim. Furthermore, OLE Automation was used as communication between the supervisory and simulation software, which, with the use of the database, promoted an architecture both scalable and easy to maintain. Moreover, intelligent modules have been developed for preprocessing, data characteristics extraction, and variables inference. These modules were fundamentally based on the Encog software