Hidrotratamento de óleo de bagaço de azeitona bruto na produção de biocombustíveis líquidos

Dissertação apresentada à Universidade Nova de Lisboa, Faculdade de Ciências e Tecnologia, para a obtenção do grau de Mestre em Energia e Bioenergia

Cracking catalítico de resíduos plásticos

No presente trabalho foram realizadas análises à degradação térmica e catalítica do polietileno de alta densidade (PEAD), de resíduos plásticos de cabos eléctricos e do hidrocarboneto n-C50. Analisou-se, ainda, a influência do n-C50 na degradação catalítica dos resíduos de cabos eléctricos, variando as proporções da mistura cabos/C50. Para isso, usaram-se simultaneamente as técnicas de Termogravimetria (TGA) e Calorimetria Diferencial de Varrimento (DSC), sob atmosfera inerte. No estudo em causa utilizou-se o zeólito ZSM-5 como catalisador de partida. Posteriormente submeteu-se o zeólito a tratamentos de dessilicação, variando a concentração da solução básica empregue durante o tratamento alcalino. Procedeu-se à caracterização textural dos zeólitos através da adsorção de azoto, e à caracterização da acidez pela técnica de termodessorção a temperatura programada. Averiguou-se o efeito da dessilicação dos zeólitos na pirólise catalítica do PEAD, resíduos de cabos eléctricos e C50. Verificou-se que a dessilicação conduziu a um aumento da mesoporosidade e da área de superfície externa, sem ocorrerem alterações significativas na microporosidade. O tratamento de dessilicação dos zeólitos conduziu a um aumento da sua actividade durante a pirólise catalítica dos resíduos de cabos eléctricos e do n-C50, diminuindo a temperatura de degradação catalítica dos mesmos. Constatou-se que a presença de hidrocarboneto baixou a temperatura de degradação catalítica dos resíduos de cabos eléctricos, melhorando a actividade do zeólito. Analogamente os resíduos de cabos eléctricos também aceleraram a degradação catalítica do n-C50, isto é, o hidrocarboneto, na presença dos resíduos, inicia a sua degradação catalítica a uma temperatura inferior comparativamente a quando se encontra isolado.

The thermal effects on the methanol-to-olefins reaction: A modelling and experimental approach

With the projection of an increasing world population, hand-in-hand with a journey towards a bigger number of developed countries, further demand on basic chemical building blocks, as ethylene and propylene, has to be properly addressed in the next decades. The methanol-to-olefins (MTO) is an interesting reaction to produce those alkenes using coal, gas or alternative sources, like biomass, through syngas as a source for the production of methanol. This technology has been widely applied since 1985 and most of the processes are making use of zeolites as catalysts, particularly ZSM-5. Although its selectivity is not especially biased over light olefins, it resists to a quick deactivation by coke deposition, making it quite attractive when it comes to industrial environments; nevertheless, this is a highly exothermic reaction, which is hard to control and to anticipate problems, such as temperature runaways or hot-spots, inside the catalytic bed. The main focus of this project is to study those temperature effects, by addressing both experimental, where the catalytic performance and the temperature profiles are studied, and modelling fronts, which consists in a five step strategy to predict the weight fractions and activity. The mind-set of catalytic testing is present in all the developed assays. It was verified that the selectivity towards light olefins increases with temperature, although this also leads to a much faster catalyst deactivation. To oppose this effect, experiments were carried using a diluted bed, having been able to increase the catalyst lifetime between 32% and 47%. Additionally, experiments with three thermocouples placed inside the catalytic bed were performed, analysing the deactivation wave and the peaks of temperature throughout the bed. Regeneration was done between consecutive runs and it was concluded that this action can be a powerful means to increase the catalyst lifetime, maintaining a constant selectivity towards light olefins, by losing acid strength in a steam stabilised zeolitic structure. On the other hand, developments on the other approach lead to the construction of a raw basic model, able to predict weight fractions, that should be tuned to be a tool for deactivation and temperature profiles prediction.

Materiales de interés tecnológico

Este es un proyecto que tiene por objetivo general dar continuidad a las investigaciones relacionadas a materiales de interés tecnológico que el Grupo Ciencia de Materiales de Fa.M.A.F lleva a cabo. Las diferentes líneas de trabajo se pueden agrupar en tres grandes temas: aceros y superaleaciones basadas en Fe y Ni; cerámicos magnéticos [filtros moleculares de sílice del tipo ZSM-5, MCM-41 y MCM-48 modificados con Fe, Co, Mn; hematita nanométrica] y aleaciones metálicas magnéticas [CoCu, nanohilos y multicapas de CoM y FeM (M= Pt y Pd); aleaciones de tipo Heusler Mn-Ni-Ga, aleaciones CoSiB y FeSiB nanoestructuradas ]. El primer tema apunta a la optimización de las propiedades mecánicas de aceros de medio carbono y baja aleación, de producción nacional y aptos para construcciones mecánicas, y al desarrollo de superaleaciones (Fe,Ni) de alta temperatura, para su aplicación en pequeñas Turbomáquinas Térmicas. En el caso de materiales magnéticos cerámicos y metálicos, el objetivo es la producción y el desarrollo de nanoestructuras novedosas, con propiedades especiales, de potencial uso en nano-dispositivos y nanotecnología en general. En todos los casos se plantea la producción del material de interés a escala laboratorio, con control de las variables del proceso, la caracterización de la microestructura resultante y sus propiedades relevantes. Luego se establecen las correlaciones proceso-microestructura y microestructura–propiedades y se formalizan en modelos para los diferentes mecanismos que operan tanto durante la etapa de proceso (modelos de solidificación, de deposición, de aleado mecánico) como los involucrados en las propiedades de interés (modelos de magnetización, transporte, deformación). En este esquema se busca optimizar las propiedades. El presente proyecto fortalecerá además el área Ciencia de Materiales en la Universidad Nacional de Córdoba, formando en el nivel de grado y posgrado a ingenieros y físicos en esta disciplina. En el área de materiales cerámicos magnéticas nos dedicaremos (en colaboración con CiTeQ-UTN-FRC) a la producción y caracterización de filtros moleculares de sílice de amplio uso en procesos de catálisis, modificados por la incorporación de especies magnéticas. La incorporación del material magnético se realizará mediante técnicas hidrotérmicas y de impregnación. Los composites obtenidos se estudiarán con dos propósitos: evaluar los efectos de la funcionalización magnética sobre el desempeño del filtro de sílice como catalizador de diferentes reacciones y describir las propiedades magnéticas de las pequeñas (2 a 5 nm) nanoestructuras encapsuladas en los poros. Se continuará con la producción y caracterización de partículas de ferritas, con propiedades determinadas a partir del control de los distintos parámetros que intervienen en la síntesis. En la línea de aleaciones metálicas magnéticas se estudiarán las aleaciones de Heusler, con memoria de forma magnetica, las aleaciones CuCo con magneto-resistencia gigante y las aleaciones (Co,Fe)SiB con magnetoimpedancia gigante. Se aplicará la técnica de melt spinning con dos rodillos, a la producción de estas aleaciones. En el caso de aceros de medio carbono el plan propuesto apunta a identificar los micromecanismos de deformación y fractura que pueden operar en estas microestructuras. Se realizará el "collar test" con el objetivo de propagar una grieta radialmente hacia el centro del collar y luego poder observar la sección de material que la contiene. Esta serie de experimentos y observaciones permitirán localizar el inicio de la grieta y avanzar sobre la determinación del tipo de partículas que actúan como intermediarios en la propagación. Se espera que estos antecedentes más los resultados metalográficos arrojen luz sobre los mecanismos de fractura del acero IRAM – IAS 15B41

Decomposição catalítica de óleo de soja em presença de diferentes zeólitas

The catalytic decomposition of soybean oil was studied in a fix bed reactor at 673 and 773 K and using amorphous silica-alumina and the zeolites USY, H-Mordenite and H-ZSM-5 as catalysts. Both the selectivity and the catalytic activity were determined by studying the product composition resulting from the chemical reactions. Physicochemical characteristics of the catalysts were obtained by X-ray fluorescence, Fourier Transform infrared spectroscopy, 29Si and 27Al Nuclear Magnetic Ressonance and textural analysis. The zeolites USY and H-ZSM-5, showing higher Brönsted acidity, yielded products with higher concentration in aromatic hydrocarbons, whereas with both H-Mordenite and amorphous silica-alumina the main products were paraffins.

Adsorção de CO2 em peneiras moleculares micro e mesoporosas

Microporous molecular sieves of type Y, Beta, ZSM-5, ZSM-12 and ZSM-35, and mesoporous molecular sieves of type MCM-41 and MCM-48, and these sieves modified with triethanolamine and ethylenediamine were obtained and characterized by XRD, FTIR, TGA and nitrogen adsorption. The adsorption tests were performed by the gravimetric method under a stream of CO2 at ambient temperature and pressure. The adsorbents studied showed maximum adsorption capacity of carbon dioxide in the range of 13.1 to 85.5 mg of CO2 per gram of adsorbent.

Decomposição de NO em cobre suportado sobre zeólitas

No presente trabalho visou-se o estudo da eliminação dos compostos de nitrogênio, NOx, usando a decomposição direta sobre catalisadores de cobre suportado em zeólitas (ZSM-5, MCM-22 e Seta). Os catalisadores foram preparados pelo método de troca iônica com o meio básico obtendose catalisadores com teores de cobre variando entre 0,21% a 3,3% em peso. Os mesmo foram caracterizados através de análise química pela técnica absorção atômica (AA), área superficial (SET), isotermas de adsorção de nitrogênio, difração de Raios-X (DRX) e redução a temperatura programada (TPR). Os testes de atividade catalítica foram realizados através da reação de decomposição do NO em um reator tubular com leito fixo e fluxo contínuo. A mistura reacional era composta por 500 ppm de NO em hélio. Os produtos da reação foram analisados por espectrometria de infravermelho com transformada de fourier (do inglês, Fourier Transformed Infrared, FTIR), usando célula de gás. As medidas de absorção atômica permitiram calcular um nível de troca em relação a CU2+variando entre 7 e 46% nos catalisadores CuZSM-5, CuMCM-22 e CuSeta. As análises de DRX e das isotermas de adsorção de nitrogênio mostraram que a incorporação de cobre não alterou de forma significativa as estruturas das zeólitas. A análise de redução a temperatura programa (TPR) apresentou duas espécias de cobre presente nos catalisadores, Cu2+e Cu+ Na reação de decomposição dos compostos de nitrogênio, a atividade e a seletividade dos catalisadores é influenciada pela temperatura e pela acessibilidade do metal nas cavidades e nos poros das zeólitas. A partir dos testes de atividade catalítica provou-se que os suportes zeolíticos (MCM-22 e Seta) conduziram a valores de conversão de NO comparáveis ou melhores aos do suporte zeolítico ZSM-5, citado como sendo o melhor, até hoje, estudado para tal reação.

Chemical analysis and reactivity of biomass pyrolysis products. Application to the development of carbon-neutral biofuels and chemicals

In this dissertation the pyrolytic conversion of biomass into chemicals and fuels was investigated from the analytical point of view. The study was focused on the liquid (bio-oil) and solid (char) fractions obtainable from biomass pyrolysis. The drawbacks of Py-GC-MS described so far were partially solved by coupling different analytical configurations (Py-GC-MS, Py-GC-MIP-AED and off-line Py-SPE and Py-SPME-GC-MS with derivatization procedures). The application of different techniques allowed a satisfactory comparative analysis of pyrolysis products of different biomass and a high throughput screening on effect of 33 catalysts on biomass pyrolysis. As the results of the screening showed, the most interesting catalysts were those containing copper (able to reduce the high molecular weight fraction of bio-oil without large yield decrease) and H-ZSM-5 (able to entirely convert the bio-oil into “gasoline like” aromatic products). In order to establish the noxious compounds content of the liquid product, a clean-up step was included in the Py-SPE procedure. This allowed to investigate pollutants (PAHs) generation from pyrolysis and catalytic pyrolysis of biomass. In fact, bio-oil from non-catalytic pyrolysis of biomass showed a moderate PAHs content, while the use of H-ZSM-5 catalyst for bio-oil up-grading determined an astonishing high production of PAHs (if compared to what observed in alkanes cracking), indicating an important concern in the substitution fossil fuel with bio-oil derived from biomass. Moreover, the analytical procedures developed in this thesis were directly applied for the detailed study of the most useful process scheme and up-grading route to chemical intermediates (anhydrosugars), transportation fuels or commodity chemicals (aromatic hydrocarbons). In the applied study, poplar and microalgae biomass were investigated and overall GHGs balance of pyrolysis of agricultural residues in Ravenna province was performed. A special attention was put on the comparison of the effect of bio-char different use (fuel or as soil conditioner) on the soil health and GHGs emissions.

Biochemical evolution III: Polymerization on organophilic silica-rich surfaces, crystal–chemical modeling, formation of first cells, and geological clues

Catalysis at organophilic silica-rich surfaces of zeolites and feldspars might generate replicating biopolymers from simple chemicals supplied by meteorites, volcanic gases, and other geological sources. Crystal–chemical modeling yielded packings for amino acids neatly encapsulated in 10-ring channels of the molecular sieve silicalite-ZSM-5-(mutinaite). Calculation of binding and activation energies for catalytic assembly into polymers is progressing for a chemical composition with one catalytic Al–OH site per 25 neutral Si tetrahedral sites. Internal channel intersections and external terminations provide special stereochemical features suitable for complex organic species. Polymer migration along nano/micrometer channels of ancient weathered feldspars, plus exploitation of phosphorus and various transition metals in entrapped apatite and other microminerals, might have generated complexes of replicating catalytic biomolecules, leading to primitive cellular organisms. The first cell wall might have been an internal mineral surface, from which the cell developed a protective biological cap emerging into a nutrient-rich “soup.” Ultimately, the biological cap might have expanded into a complete cell wall, allowing mobility and colonization of energy-rich challenging environments. Electron microscopy of honeycomb channels inside weathered feldspars of the Shap granite (northwest England) has revealed modern bacteria, perhaps indicative of Archean ones. All known early rocks were metamorphosed too highly during geologic time to permit simple survival of large-pore zeolites, honeycombed feldspar, and encapsulated species. Possible microscopic clues to the proposed mineral adsorbents/catalysts are discussed for planning of systematic study of black cherts from weakly metamorphosed Archaean sediments.

Optimizing the performance of catalytic traps for hydrocarbon abatement during the cold-start of a gasoline engine

A key target to reduce current hydrocarbon emissions from vehicular exhaust is to improve their abatement under cold-start conditions. Herein, we demonstrate the potential of factorial analysis to design a highly efficient catalytic trap. The impact of the synthesis conditions on the preparation of copper-loaded ZSM-5 is clearly revealed by XRD, N2 sorption, FTIR, NH3-TPD, SEM and TEM. A high concentration of copper nitrate precursor in the synthesis improves the removal of hydrocarbons, providing both strong adsorption sites for hydrocarbon retention at low temperature and copper oxide nanoparticles for full hydrocarbon catalytic combustion at high temperature. The use of copper acetate precursor leads to a more homogeneous dispersion of copper oxide nanoparticles also providing enough catalytic sites for the total oxidation of hydrocarbons released from the adsorption sites, although lower copper loadings are achieved. Thus, synthesis conditions leading to high copper loadings jointly with highly dispersed copper oxide nanoparticles would result in an exceptional catalytic trap able to reach superior hydrocarbon abatement under highly demanding operational conditions.

Catalytic pyrolysis of rice husk for bio-oil production

Catalytic pyrolysis experiments have been carried out on Brunei rice husk (BRH) to obtain bio-oil using a fixed-bed pyrolysis rig. ZSM-5, Al-MCM-41, Al-MSU-F and Brunei rice husk ash (BRHA) were used as the catalysts for the catalytic pyrolysis experiments and comparison was done to analyse the changes in the bio-oil properties and yield. Properties of the liquid catalytic and non-catalytic bio-oil were analysed in terms of water content, pH, acid number, viscosity, density and calorific value. The bio-oil chemical composition shows that ZSM-5 increases the production of aromatic hydrocarbons and light phenols, whilst Al-MCM-41 reduces the acetic acid production. The catalytic runs increased the calorific value and water content in the bio-oil, whilst viscosity, density and acid number is decreased. © 2012 Elsevier B.V. All rights reserved.

Catalytic intermediate pyrolysis of Brunei rice husk for bio-oil production

Rice husks from Brunei were subjected via intermediate pyrolysis for bio-oil production. Two main objectives were set out for this study. The application of intermediate pyrolysis on Brunei rice husk for the production of bio-oil is the main objective of this experiment. Characterisation of the rice husks was inclusive as a pre-requisite step to assess the suitability as feedstock for production of liquid fuels. Following on from the characterisation results, a temperature of 450°C was established as the optimum temperature for the production of bio-oil. A homogenous bio-oil was obtained from the pyrolysis of dry rice husk, and the physicochemical properties and chemical compositions were analysed. The second objective is the introduction of catalysts into the pyrolysis process which aims to improve the bio-oil quality, and maximise the desired liquid bio-oil properties. The incorporation of the catalysts was done via a fixed tube reactor into the pyrolysis system. Ceramic monoliths were used as the catalyst support, with montmorillonite clay as a binder to attach the catalysts onto the catalyst support. ZSM-5, Al-MCM-41, Al-MSU-F and Brunei rice husk ash (BRHA) together with its combination were adopted as catalysts. Proposed criterions dictated the selection of the best catalysts, subsequently leading to the optimisation process for bio-oil production. ZSM-5/Al-MCM-41 proved the most desirable catalyst, which increases the production of aromatics and phenols, decreased the organic acids and improved the physicochemical properties such as the pH, viscosity, density and H:C molar ratios. Variation in the ratio and positioning of both catalysts were the significant key factor for the catalyst optimisation study.

Size-controlled TiO2 nanoparticles on porous hosts for enhanced photocatalytic hydrogen production

Nanocystalline TiO2 particles were successfully synthesized on porous hosts (SBA-15 and ZSM-15) via a sol-gel impregnation method. Resulting nanocomposites were characterized by XRD, TEM, BET surface analysis, Raman and UV-vis diffuse reflectance spectroscopy, and their photocatalytic activity for H2 production evaluated. XRD evidences the formation of anatase nanoparticles over both ZSM-5 and SBA-15 porous supports, with TEM highlighting a strong particle size dependence on titania precursor concentration. Photocatalytic activities of TiO2/ZSM-5 and TiO2/SBA-15 composites were significantly enhanced compared to pure TiO2, owing to the smaller TiO2 particle size and higher surface area of the former. TiO2 loadings over the porous supports and concomitant photocatalytic hydrogen production were optimized with respect to light absorption, available surface reaction sites and particle size. 10%TiO2/ZSM-5 and 20%TiO2/SBA-15 proved the most active photocatalysts, exhibiting extraordinary hydrogen evolution rates of 10,000 and 8800μmolgTiO2 -1 h-1 under full arc, associated with high external quantum efficiencies of 12.6% and 5.4% respectively under 365nm irradiation.

Hydrogen production by steam reforming of DME in a large scale CFB reactor. Part I:computational model and predictions

This study presents a computational fluid dynamic (CFD) study of Dimethyl Ether steam reforming (DME-SR) in a large scale Circulating Fluidized Bed (CFB) reactor. The CFD model is based on Eulerian-Eulerian dispersed flow and solved using commercial software (ANSYS FLUENT). The DME-SR reactions scheme and kinetics in the presence of a bifunctional catalyst of CuO/ZnO/Al2O3+ZSM-5 were incorporated in the model using in-house developed user-defined function. The model was validated by comparing the predictions with experimental data from the literature. The results revealed for the first time detailed CFB reactor hydrodynamics, gas residence time, temperature distribution and product gas composition at a selected operating condition of 300 °C and steam to DME mass ratio of 3 (molar ratio of 7.62). The spatial variation in the gas species concentrations suggests the existence of three distinct reaction zones but limited temperature variations. The DME conversion and hydrogen yield were found to be 87% and 59% respectively, resulting in a product gas consisting of 72 mol% hydrogen. In part II of this study, the model presented here will be used to optimize the reactor design and study the effect of operating conditions on the reactor performance and products.