Self-cleaning and color reduction in wool fabric by nano titanium dioxide

Wool is a textile material that is valued for its strength, warmth, water resistance, and texture. But this natural fiber of the protein keratin lacks the stain resistance of synthetic fabrics and is also generally susceptible to harsh processing conditions. In this study, raw and oxidized wool fabrics were treated with nano titanium dioxide (TiO2) powder in an ultrasonic bath. These particles were linked to the wool surface by butane tetra carboxylic acid and also sodium hypophosphite was used as a catalyst. The photo-catalytic activity of TiO2 nanoparticles deposited on the wool fabrics was followed by the degradation of Acid Blue 113 as a stain and also determined by the degradation rate of food stains such as coffee, tea, and fruit juice under the ultraviolet rays. The results showed that increasing the amount of nano TiO2 leads to improved degradation of stains on the treated fabric.

The role of nano colloid of TiO2 and butane tetra carboxylic acid on the alkali solubility and hydrophilicity of proteinous fibers

One of the main problems of wool as an important proteinous fiber is low resistance against alkali media. Finding a way to solve this problem without any influences on other fiber characteristics is still a matter of research. Using nano particles on textile materials is a new approach to produce novel properties. Here, nano titanium dioxide (NTO) particles along with butane tetra carboxylic acid (BTCA) were sonicated in the ultra sound bath and applied as a nano colloid on the wool fabric. BTCA played different roles as wool cross-linker, a polyanionic agent, and stabilizer for nano TiO2. Various concentrations of NTO and BTCA were applied through impregnation of the fabric in ultrasonic bath followed by curing. The resistance of fabrics against alkali was assessed by solubility in sodium hydroxide and the hydrophilicity monitored by the water drop absorption time and the contact angle before and after UV irradiation. Interestingly, the alkali solubility of the nano TiO2 treated wool fabrics reduced while the fabric became more hydrophilic. This fact was shown by the testing results and is thoroughly discussed in the article. The response surface methodology (RSM) was also applied to find the optimum conditions for the wool fabric treatment.

A controlled experiment on yarn hairiness and fabric pilling

This study focused on the hairiness of worsted wool yarns and how it affects the pilling propensity of knitted wool fabrics. Conventional worsted ring spun yarns were compared with comparable SolospunTM yarns and yarns modified with a hairiness reducing air nozzle in the winding process (JetWind). Measurements of yarn hairiness (S3) on the Zweigle G565 hairiness meter showed a reduction in the S3 value of approximately 46% was achieved using SolospunTM ring spinning attachment and a 33% reduction was achieved using the JetWind process. Interestingly, subsequent evaluation of the pilling performance of fabrics made from the SolospunTM spun yarn and JetWind modified yarn showed a half grade and full grade improvement, respectively over a similar fabric made from conventional ring spun yarns. This result suggested that a relatively large reduction in yarn hairiness was needed to achieve a moderate improvement in fabric pilling, and that the nature of yarn hairiness was also a key factor in influencing fabric pilling propensity. It is postulated that the wrapping of surface hairs by the air vortex in the JetWind process may limit the ability of those surface fibers to form fuzz and reach the critical height required for pill formation.

Fast response photochromic textiles from hybrid silica surface coating

In this study, a hybrid silica sol-gel embedded with a photochromic dye has been applied to wool fabric to form a photochromic coating. The treated wool fabrics showed very quick photochromic response. Five different silanes have been used as the silica precursor, and the resultant coating showed slight differences in photochromic performance, fabric washing fastness, and surface hydrophilicity. However, the silica type had a considerable influence on fabric handle property. The silica matrix from the silane containing a long alkyl chain had a very little influence on the fabric handle and better photochromic performance than those from other different silane precursors.

Objective evaluation of fabric pilling propensity

Fabric pilling is of critical importance to the textile industry. This study developed an objective pilling evaluation method using computer image techniques. The applicability and robustness of the proposed method were investigated based on actual knitted fabrics, the results are very accurate and repeatable.

Photochromic textiles from hybrid silica coating with improved photostability

Photochromic surface coating on textiles may create new fashion opportunities. It also enhances the ultraviolet (UV) protection ability of the coated products. In this study, a spirooxazine dye and a silane that bears a long alkyl chain have been used to produce hybrid photochromic silica coatings on wool fabrics. Four stabilisers are added separately to the photochromic silica coatings to examine their influence on photostability and photochromic behaviour. It is found that the addition of UV stabilisers slightly reduces the photochromic response speed and photochromic absorption. However, the addition of UV stabilisers to the photochromic coating considerably improves the photochromic lifetime. Among the four UV stabilisers studied, the quencher results in the best improvement to photostability with the lowest reduction in photochromic absorption.

Ultrafine wools: comfort and handle properties for next-to-skin knitwear and manufacturing performance

This study aimed to quantify the skin comfort and handle properties of a range of wool fabrics produced from ultrafine wool (13.7–15.1 µm) and in doing so determine if differences in fiber diameter and staple crimp frequency (5.3–7.1 crimps/cm) were important in these properties. The fabrics were evaluated using a range of subjective and objective measurement techniques, including the Wool ComfortMeter, the Wool HandleMeter and in wearer trials. This work indicated that single jersey fabrics made from ultrafine wool are approaching the limit of objective and subjective evaluation of next-to-skin comfort. The results from the Wool ComfortMeter, Wool HandleMeter and the wearer trial show that there were no significant effects that can be attributed to wool staple crimp (fiber curvature) in these ultrafine wool fabrics. The work also demonstrated a difference in the manufacturing response when knitted fabric made from wools of different fiber diameter (13.7–23.7 µm), and using yarns of the same count, resulted in a progressively higher fabric mass per unit area as mean fiber diameter was progressively reduced.

Effect of cold plasma pre-treatment on photocatalytic activity of 3D fabric loaded with nano-photocatalysts: response surface methodology

In this study, the physico-chemical effects occasioned by the cold plasma discharge (CPD) on the photo-decolorization of Reactive Orange 16 (RO16) by 3D fabrics (spacer fabrics) loaded with ZnO:TiO2 nano-photocatalysts (nphs) were optimized via response surface methodology (RSM). CPD was employed to improve the surface characteristics of the spacer fabrics for nphs loading. Surface morphology and color variation were studied utilizing scanning electron microscopy (SEM) and CIE-Lab system, respectively. The effect of CPD on the wetting ability of the spacer fabrics was examined using dynamic adsorption measurement (DAM). Also, X-ray fluorescence (XRF) was utilized to investigate the durability of the nphs on the spacer fabrics. All the experiments were implemented in a Box-Behnken design (BBD) with three independent variables (CPD treatment time, dye concentration and irradiation time) in order to optimize the decolorization of RO16. The anticipated values of the decolorization efficiency were found to be in excellent agreement with the experimental values (R2 = 0.9996, Adjusted R2 = 0.9992). The kinetic analysis demonstrated that the photocatalytic decolorization followed the Langmuir-Hinshelwood kinetic model. In conclusion, this heterogeneous photocatalytic process is capable of decolorizing and mineralizing azoic reactive dye in textile wastewater. Moreover, the results confirmed that RSM based on the BBD was a suitable method to optimize the operating conditions of RO16 degradation.

Improvement of adhesion of conductive polypyrrole coating on wool and polyester fabrics using atmospheric plasma treatment

In this paper wool and polyester fabrics were pretreated with atmospheric plasma glow discharge (APGD) to improve the ability of the substrate to bond with anthraquinone-2-sulfonic acid doped conducting polypyrrole coating. A range of APGD gas mixtures and treatment times were investigated. APGD treated fabrics were tested for surface contact angle, wettability and surface energy change. Effect of the plasma treatment on the binding strength was analyzed by studying abrasion resistance, surface resistivity and reflectance. Investigations showed that treated fabrics exhibited better hydrophilicity and increased surface energy. Surface treatment by an APGD gas mixture of 95% helium/5% nitrogen yielded the best results with respect to coating uniformity, abrasion resistance and conductivity.

A comparative study of the mechanical properties of wool and alpaca fibres

This study reports the latest research into alpaca and wool fibres. In particular, those properties that have received little attention in research literature have been examined. They include single fibre abrasion and bending fatigue, single fibre tensile properties, as well as resistance to compression behaviour. These properties are important because they affect the softness and pilling propensity of these fibres and the resultant fabrics. Clean wool and alpaca fibres were used in this study. Fibre abrasion/bending fatigue measurements were carried out using a Textechno FIBRESTRESS instrument. The resistance to compression (RtC) tests were carried out according to Australian Standard AS3535-1988. The results indicate that wool and alpaca fibres behave quite differently, even though both fibre types are of animal origin. Wool fibre resistance to compression decreases as fibre diameter increases while the opposite appears to occur for alpaca fibres. For both wool and alpaca the number of abrasion/bending cycles at fibre break increases with an increase in fibre diameter, it takes longer to break the alpaca fibres. Reasons for these differences have been postulated based on differences in fibre surface and structure between alpaca and wool.

The dimensional and mechanical properties of wool/polyester fabrics made from vortex and ring-spun yarns

Fabric woven from wool/polyester (PES) Murata vortex spun (MVS) blend yarn is a commercially viable proposition particularly on the basis of advantageous wear-resistant properties, compared with fabric made from traditional worsted ring-spun yarn. However, in some early industrial trials with fabric made from 45/55-blend wool/PES MVS yarn, significantly greater relaxation shrinkage was found relative to comparable worsted ring-spun fabric. It was noted at the time that the amount of relaxation shrinkage in MVS fabric could be reduced to a large extent by using steamed MVS yarn.

In this study, the extent of variations in the dimensional and mechanical properties of fabric samples woven from a combination of steamed and unsteamed MVS yarn and equivalent worsted ring-spun yarn is examined. In general, greater hygral expansion and relaxation shrinkage were found in loom-state fabrics made from unsteamed MVS yarns, whereas the fabric made from steamed MVS and ring-spun yarns gave relatively low levels of relaxation shrinkage and hygral expansion. Permanent setting of fabrics, by pressure steaming, was found to be more effective than yarn pre-steaming in reducing relaxation shrinkage levels of fabrics made from unsteamed MVS yarn. After pressure steaming, all fabrics showed similar levels of relaxation shrinkage and hygral expansion.

Permanent setting of the fabrics, by pressure steaming, resulted in similar levels of relaxation shrinkage and hygral expansion, irrespective of the yarn production method; relaxation shrinkage fell to around 1% and hygral expansion increased by about 1%, relative to the loom-state samples. MVS fabrics were relatively heavier and fuller and had a firmer handle than the worsted ring-spun fabrics, reflecting the greater fabric weight, thickness and shear rigidity measured on these fabrics. These attributes are associated with different structures of the worsted ring-spun and MVS yarns used to make the fabrics.

Processing and quality of cashmere tops for ultra-fine wool worsted blend fabrics

This study has focussed on three main areas. First, an evaluation of the physical attributes of cashmere tops available to commercial spinners; second, the influence of processing variables on the efficiency of producing cashmere tops from raw Australian cashmere; and third, the influence of design of cashmere ultrafine wool blends on the fibre curvature of tops. Testing the physical attributes of cashmere tops from traditional and new sources of supply, was followed by statistical analyses based on factors of origin, processor and other determinants. The analyses demonstrated important processor effects and also that cashmere from different origins shows commercially important variations in fibre attributes. It was possible to efficiently produce Australian cashmere tops with Hauteur, tenacity, extension, softness and residual guard hairs quality attributes equivalent to those observed in the best cashmere tops. The blending of cashmere with wool resulted in a reduction of the mean fibre curvature of the blend compared with the unblended wool. The present work demonstrated that the fibre curvature properties of blended low crimp ultrafine wool tops were closer to the properties of pure cashmere tops than were tops made from blended standard high crimp ultrafine wool. The attributes of textiles made from the relatively rare Australian low curvature cashmere could enhance the marketability of both Australian cashmere and low curvature wool.

Wear attributes of cashmere single jersey knitted fabrics blended with high and low crimp superfine merino wool

In a replicated experiment, we investigated the impact of cashmere in blends with superfine wools on the wear attributes of single jersey knitted fabrics. We also investigated the relative performance of low crimp/low fiber curvature superfine wool when compared with cashmere and also when compared with traditional high crimp/high fiber curvature superfine wool in pure and blended knitted fabrics. Wool type, blend ratio and fabric structure affected fabric air permeability, resistance to pilling and change in appearance, relaxation shrinkage, hygral expansion, and dimensional stability during laundering. The responses to variation in fiber crimp were much greater than previously reported. The fabric properties of low crimp wool differed significantly from those made from high crimp wool, and low crimp wool fabric properties differed significantly from, but were closer to, the fabric properties of cashmere, compared with high curvature wool.